Eltek flatpack2 User Manual
Rectifiers and converters flatpack2 dc power supply systems
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Summary of Contents for Eltek flatpack2
- Page 1 User's Guide Flatpack2 Modules Rectifiers and Converters Flatpack2 DC Power Supply Systems 350002.013...
- Page 2 WARNING: The installer/user is responsible for ensuring that the DC power system is not damaged by current surges, over-voltages, etc. caused by external transients, lightning, electrostatic discharge, etc. To avoid damage and obtain the expected system reliability, it is mandatory to always install SPDs in Eltek’s power Current Surge supply systems.
- Page 3 1 Introduction Safety Precautions The equipment described in this manual must only be operated by Eltek personnel or by persons who have attended a suitable Eltek training course The equipment represents an energy hazard and failure to observe this ...
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Page 4: Table Of Contents
Flatpack2 Rectifier 48V, 2000W HE, BF ..............13 Rectifiers — Output Voltage Higher than 60VDC ..............14 Flatpack2 Rectifier 110VDC, 2000W HE WOR - (Industrial) ........14 Flatpack2 Rectifier 110-125VDC, 10A HE - (Industrial) .......... 14 Flatpack2 Rectifier 110-120VDC, 20A HE - (Industrial) .......... 14 Flatpack2 Rectifier 220VDC, 2000W HE WOR - (Industrial) ........ - Page 5 Specifications Flatpack2 Rectifier 48-60V, 2000W HE ..........31 Specifications Flatpack2 Rectifier 48V, 2000W HE, BF ..........32 Specifications Flatpack2 Rectifier 110VDC, 2000W HE WOR - (Industrial) ....33 Specifications Flatpack2 Rectifier 220VDC, 2000W HE WOR - (Industrial) ....34 Specifications Flatpack2 Rectifier 380VDC, 2500W HE - (Data Centres) ....35 Specifications Flatpack2 DC/DC Converter 1350W, 18-75VDC, 24VDC and 48VDC ..
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Page 6: Introduction
Flatpack2 PS System ~ Telecom The example in Figure 1 represents a typical Flatpack2 PS system for DC power supply of telecom equipment. The system is fed from an external AC mains supply, and consists of rectifiers in power shelves, a controller and DC distribution unit. -
Page 7: Flatpack2 Ps System ~ Hybrid Solar
1 Introduction Flatpack2 PS System ~ Hybrid Solar The example in Figure 2 represents a typical hybrid, solar Flatpack2 PS system for DC power supply of telecom and industrial equipment. The system is fed from strings of solar panels (DC feed), and uses a diesel generator as AC feed backup at night and during cloudy days, thus ensuring extra battery charging. -
Page 8: Flatpack2 Ps System ~ Industrial
1 Introduction Flatpack2 PS System ~ Industrial The example in Figure 3 represents a typical Flatpack2 PS system for DC power supply of industrial equipment, in all areas of the industry, power generation and distribution. The system is fed from an external AC mains supply, and consists of rectifiers in power shelves, a system controller and DC distribution unit. -
Page 9: Flatpack2 Rectifier & Converter Modules
Flatpack2 DC power systems are implemented by mounting the rectifiers in 23” or 19” power shelves (4 modules across). A wide range of features are implemented in the Flatpack2 module, as mentioned below. Key Features Highest efficiency in minimum space Resonant topology makes the module efficiency industry leading, and contributes to the module’s ultra compact dimensions. -
Page 10: Module Options
Read also chapter “Keying Scheme ~ Modules and Power Shelves”, page 19. CAUTION: Never install Flatpack2 modules in power shelves with different output voltage than the module’s. The module’s output voltage and the power system’s output voltage must always be the same. -
Page 11: Rectifiers - Output Voltage Lower Than 60Vdc
Rectifiers — Output Voltage Lower than 60VDC Flatpack2 Rectifier 24V, 1800W HE Part number 241115.205. For description, refer to chapter “Flatpack2 Rectifier 48V, 2000W HE”, page 11. For technical data, read chapter “Specifications Flatpack2 Rectifier 24V, 1800W HE”, page 23. -
Page 12: Flatpack2 Rectifier 48V, 3000W
(4AC Power Shelves or 2AC Power Shelves); otherwise the product guaranty becomes invalidated. Device Hazard We recommend to use the more effective Flatpack2 48V, 3kW rectifier, part 241119.903 instead of 241119.100. Flatpack2 Rectifier 48V, 3000W HE Part number 241119.105. Flatpack2 DC power systems using... -
Page 13: Flatpack2 Rectifier 48V, 2000W Bf
Back-to-Front heat management, or vice versa; otherwise the product Device Hazard guaranty becomes invalidated. The technical specifications for “Flatpack2 Rectifier 48V, 2000W BF” are the same as for “Flatpack2 Rectifier 48V, 2000W”, except for their heat management and operating temperatures, which are: “Flatpack2 Rectifier 48V, 2000W”... -
Page 14: Rectifiers - Output Voltage Higher Than 60Vdc
2 Flatpack2 Rectifier & Converter Modules Rectifiers — Output Voltage Higher than 60VDC Flatpack2 Rectifier 110VDC, 2000W HE WOR - (Industrial) Part number 241115.805. High efficiency rectifier for DC power supply facilities with or without battery in all areas of industry, power generation and power distribution. -
Page 15: Flatpack2 Rectifier 220Vdc, 2000W He Wor - (Industrial)
2 Flatpack2 Rectifier & Converter Modules Flatpack2 Rectifier 220VDC, 2000W HE WOR - (Industrial) Part number 241115.815. High efficiency rectifier for DC power supply facilities with or without battery in all areas of industry, power generation and power distribution. With efficiency up to 95.3%, the losses have been reduced by 50% compared to the current industry standard. -
Page 16: Flatpack2 Rectifier 380Vdc, 2500W He - (Data Centres)
2 Flatpack2 Rectifier & Converter Modules Flatpack2 Rectifier 380VDC, 2500W HE - (Data Centres) Part number 241119.825. High efficiency rectifier for High Voltage DC power supply facilities in data centres, central offices, HVDC UPS, etc. This module enables implementing large systems of up to 2.4MW, e.g. -
Page 17: Dc/Dc Solar Chargers
The Flatpack2 HE SOLAR charger is suitable for any telecom site with autonomous (solar only) or hybrid solar power. It can be used in parallel with any other Flatpack2 rectifiers (front-to-back air flow systems only) fed by generator or unreliable mains, on hybrid sites. -
Page 18: Installation Of Flatpack2 Modules
CAUTION: Do not relocate already hot-plugged modules to other positions in the power shelf. New Flatpack2 modules must be hot-plugged in the power shelf, one at time, starting with position 1, 2, 3 and so on. This is usually performed before shipment of the system. Read your system’s quick start guide for more information. -
Page 19: Keying Scheme ~ Modules And Power Shelves
A non-keyed power shelf will allow both keyed and non-keyed modules to be plugged in the shelf. CAUTION: Never install Flatpack2 modules in power shelves with different output voltage than the module’s. The module’s output voltage and the power system’s output voltage must always be the same. -
Page 20: Connections
The AC Input Connections are not polarity sensitive, even when the system uses DC input feed instead of AC input feed. CAN Bus Addressing (plug-and-play) When a Flatpack2 module is hot-plugged in the power shelf the first time, the system’s main controller automatically assigns the module with the next available ID number (CAN bus address). -
Page 21: Firmware Upgrade Of The Rectifier Modules
3 Installation of Flatpack2 Modules Firmware Upgrade of the Rectifier Modules Please, contact Eltek Service Dep. if you need to upgrade the modules’ firmware. User’s Guide Flatpack2 Rectifier & Converter Modules, 350002.013, 8v1-2013-08... -
Page 22: Operation
4 Operation 4. Operation The Flatpack2 Rectifier Module is designed for parallel operation in a system. The front panel LEDs provides information about the module status and CAN bus activity. Front Panel Interface Warning Alarm LED Lamp (yellow) LED Lamp (red) Figure 8 Example of a Flatpack2 module’s... -
Page 23: Technical Specifications
5 Technical Specifications 5. Technical Specifications Specifications Flatpack2 Rectifier 24V, 1800W HE 100% 1000 1200 1400 1600 1800 Output Load (W) User’s Guide Flatpack2 Rectifier & Converter Modules, 350002.013, 8v1-2013-08... -
Page 24: Specifications Flatpack2 Rectifier 24V, 2000W
5 Technical Specifications Specifications Flatpack2 Rectifier 24V, 2000W Specifications are subject to change without notice 241115.200.DS3 v2 User’s Guide Flatpack2 Rectifier & Converter Modules, 350002.013, 8v1-2013-08... -
Page 25: Specifications Flatpack2 Rectifier 24V, 2000W Wor
5 Technical Specifications Specifications Flatpack2 Rectifier 24V, 2000W WOR Specifications are subject to change without notice 241115.250.DS3 v3 User’s Guide Flatpack2 Rectifier & Converter Modules, 350002.013, 8v1-2013-08... -
Page 26: Specifications Flatpack2 Rectifier 48V, 1800W
5 Technical Specifications Specifications Flatpack2 Rectifier 48V, 1800W Specifications are subject to change without notice 241115.001.DS3 v8 User’s Guide Flatpack2 Rectifier & Converter Modules, 350002.013, 8v1-2013-08... -
Page 27: Specifications Flatpack2 Rectifier 48V, 2000W
5 Technical Specifications Specifications Flatpack2 Rectifier 48V, 2000W Specifications are subject to change without notice 241115.100.DS3 – v6 User’s Guide Flatpack2 Rectifier & Converter Modules, 350002.013, 8v1-2013-08... -
Page 28: Specifications Flatpack2 Rectifier 48V, 2000W He
5 Technical Specifications Specifications Flatpack2 Rectifier 48V, 2000W HE 100% 1000 1200 1400 1600 1800 2000 Output Load (W) User’s Guide Flatpack2 Rectifier & Converter Modules, 350002.013, 8v1-2013-08... -
Page 29: Specifications Flatpack2 Rectifier 48V, 3000W
5 Technical Specifications Specifications Flatpack2 Rectifier 48V, 3000W ° ° ° Specifications are subject to change without notice 241119.903.DS3 – v4 User’s Guide Flatpack2 Rectifier & Converter Modules, 350002.013, 8v1-2013-08... -
Page 30: Specifications Flatpack2 Rectifier 48V, 3000W He
5 Technical Specifications Specifications Flatpack2 Rectifier 48V, 3000W HE 100% 1000 1500 2000 2500 3000 Output Load (W) User’s Guide Flatpack2 Rectifier & Converter Modules, 350002.013, 8v1-2013-08... -
Page 31: Specifications Flatpack2 Rectifier 48-60V, 2000W He
5 Technical Specifications Specifications Flatpack2 Rectifier 48-60V, 2000W HE 100,0% 95,0% 90,0% 85,0% 1000 1200 1400 1600 1800 Output Load (W) User’s Guide Flatpack2 Rectifier & Converter Modules, 350002.013, 8v1-2013-08... -
Page 32: Specifications Flatpack2 Rectifier 48V, 2000W He, Bf
5 Technical Specifications Specifications Flatpack2 Rectifier 48V, 2000W HE, BF 100% 1000 1200 1400 1600 1800 2000 Output Load (W) User’s Guide Flatpack2 Rectifier & Converter Modules, 350002.013, 8v1-2013-08... -
Page 33: Specifications Flatpack2 Rectifier 110Vdc, 2000W He Wor - (Industrial)
5 Technical Specifications Specifications Flatpack2 Rectifier 110VDC, 2000W HE WOR - (Industrial) 97,00% 94,00% 91,00% 88,00% 85,00% 1000 1200 1400 1600 1800 2000 Output Load (W) User’s Guide Flatpack2 Rectifier & Converter Modules, 350002.013, 8v1-2013-08... -
Page 34: Specifications Flatpack2 Rectifier 220Vdc, 2000W He Wor - (Industrial)
Specifications Flatpack2 Rectifier 220VDC, 2000W HE WOR - (Industrial) Efficiency at 230Vac, 245V output 100 % 95 % 90 % 85 % 1000 1200 1400 1600 1800 2000 Output Load (W) User’s Guide Flatpack2 Rectifier & Converter Modules, 350002.013, 8v1-2013-08... -
Page 35: Specifications Flatpack2 Rectifier 380Vdc, 2500W He - (Data Centres)
5 Technical Specifications Specifications Flatpack2 Rectifier 380VDC, 2500W HE - (Data Centres) User’s Guide Flatpack2 Rectifier & Converter Modules, 350002.013, 8v1-2013-08... -
Page 36: Specifications Flatpack2 Dc/Dc Converter 1350W, 18-75Vdc, 24Vdc And 48Vdc
5 Technical Specifications Specifications Flatpack2 DC/DC Converter 1350W, 18- 75VDC, 24VDC and 48VDC User’s Guide Flatpack2 Rectifier & Converter Modules, 350002.013, 8v1-2013-08... -
Page 37: Specifications Flatpack2 Solar Charger 24V, 1500W He - (Solar)
5 Technical Specifications Specifications Flatpack2 Solar Charger 24V, 1500W HE – (Solar) User’s Guide Flatpack2 Rectifier & Converter Modules, 350002.013, 8v1-2013-08... -
Page 38: Specifications Flatpack2 Solar Charger 48V, 1500W He - (Solar)
5 Technical Specifications Specifications Flatpack2 Solar Charger 48V, 1500W HE – (Solar) 100 % 95 % 90 % 85 % 1100 1300 1500 User’s Guide Flatpack2 Rectifier & Converter Modules, 350002.013, 8v1-2013-08... - Page 39 5 Technical Specifications User’s Guide Flatpack2 Rectifier & Converter Modules, 350002.013, 8v1-2013-08...
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