Greyline Instruments PDFM 5.1 User Manual

Portable doppler flow meter

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USER'S GUIDE
Installation & Operation
Instructions
Portable Doppler Flow Meter
Model PDFM 5.1
Manual Series A.1.1

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Summary of Contents for Greyline Instruments PDFM 5.1

  • Page 1 USER'S GUIDE Installation & Operation Instructions Portable Doppler Flow Meter Model PDFM 5.1 Manual Series A.1.1...
  • Page 2 Note: This page has been left blank intentionally. Page 2...
  • Page 3: Table Of Contents

    PDFM 5.1 Portable Doppler Flow Meter INDEX BATTERY......................... 4 CONNECTIONS ....................... 4 KEYPAD SYSTEM ....................5 CALIBRATION MENU ................... 6 MESSAGE ICON...................... 7 STATUS ........................7 PASSWORD......................8 UNITS/MODE......................9 CALIBRATION ......................10 DATA LOGGING ..................... 11 SPECIAL FUNCTIONS.................... 12 SENSOR MOUNTING LOCATION................
  • Page 4: Battery

    4-20mA Active only when powered by AC charger, maximum load 500 ohm. Cable Part #USB-PD is supplied for connecting the PDFM 5.1 to a PC or laptop. POWER An AC powered 15 volt DC power module is supplied for battery charging and continuous use.
  • Page 5: Keypad System

    PDFM 5.1 Portable Doppler Flow Meter KEYPAD SYSTEM The following diagram shows the PDFM 5.1 menu system. Arrows show the four directions to leave a menu box. Pressing a corresponding keypad arrow will move to the next item in the direction shown.
  • Page 6: Calibration Menu

    PDFM 5.1 Portable Doppler Flow Meter CALIBRATION MENU Page 6...
  • Page 7: Message Icon

    PDFM 5.1 Portable Doppler Flow Meter MAIN DISPLAY The main display shows the units selected from the Units/Mode menu, Flow or Velocity rate being measured, TOTALIZER. The PDFM 5.1 will start-up with this display. Message is waiting. (Animated) Battery Battery...
  • Page 8: Password

    PDFM 5.1 Portable Doppler Flow Meter 24 HR LOG Press  from the MAIN display to view a formatted flow report from instruments with a built-in data logger. Press  to scroll down one day or repeatedly to scroll to a specific date. Up to 365 days can be stored. Newest date will overwrite the oldest.
  • Page 9: Units/Mode

    PDFM 5.1 Portable Doppler Flow Meter UNITS/MODE From  press the  and then the  or  to select Mode Flow Velocity Flow mode displays the flow rate in engineering units (e.g. gpm, litres/sec, etc.) Press the  to store your selection then the  to the next menu item and  to enter.
  • Page 10: Calibration

    PDFM 5.1 Portable Doppler Flow Meter CALIBRATION Press the  to and  to enter. Use  or  to position  before Calibration each menu item and  to enter. When settings are completed press  to store and return to the menu.
  • Page 11: Data Logging

    Install Greyline Logger on your PC or laptop. Refer to the Help menu in the program for detailed instructions. - Connect the PDFM 5.1 to the PC using the supplied USB cable. - Install the USB driver program from the install CD.
  • Page 12: Special Functions

    PDFM 5.1 Portable Doppler Flow Meter SPECIAL FUNCTIONS Language Select English French Spanish Select for continuous Backlight High Medium backlight. Select Key Hi/Lo for high backlight (for 1 minute) after a keypress and then backlight until a key is pressed again.
  • Page 13 PDFM 5.1 Portable Doppler Flow Meter SIMULATION Exercises the 4-20mA. and press  to simulate maximum Flow or Velocity and Select Test Maximum to output 20mA to the analog channel. and press  to simulate minimum Flow or Velocity and...
  • Page 14: Sensor Mounting Location

    PDFM 5.1 Portable Doppler Flow Meter SENSOR MOUNTING LOCATION The position of the sensor is one of the most important considerations for accurate Doppler flow measurement. The same location guidelines apply to Doppler as most other types of flow meters.
  • Page 15 PDFM 5.1 Portable Doppler Flow Meter SENSOR MOUNTING Prepare an area 2" wide by 4" long (50mm x 100mm) for sensor bonding by removing loose paint, scale and rust. The objective of site preparation is to eliminate any discontinuity between the sensor and the pipe wall, which would prevent acoustical coupling.
  • Page 16 Warm temperatures, moisture and vibration will accelerate this process. Dow Corning Silicone Compound #4 as supplied with the PDFM 5.1 (and available from Greyline Instruments) is recommended for semi-permanent installations.
  • Page 17 PDFM 5.1 Portable Doppler Flow Meter SENSOR MOUNTING/COUPLING RECOMMENDATIONS Page 17...
  • Page 18: Field Troubleshooting

    PDFM 5.1 Portable Doppler Flow Meter FIELD TROUBLESHOOTING Possible Causes: Corrective Action: METER READING LOWER THAN EXPECTED  Calibration Error Review menu and Pipe UNITS/MODE  Lower flow rate than expected Investigate pump/valves. Compare velocity with alternate instrument  Signal not penetrating far enough into the flow stream...
  • Page 19 Relocate Flowmeter, Sensor and wiring away from VSD BATTERY CONDITIONING  To restore or condition your PDFM 5.1 battery for best performance fully discharge the unit (leave it on with backlight lit until it switches off) and then charge for 6 hours, disconnect charger momentarily, reconnect and charge again for 6 hours.
  • Page 20: Common Questions And Answers

    PDFM 5.1 Portable Doppler Flow Meter COMMON QUESTIONS AND ANSWERS The pipe vibrates. Will it affect the flow meter? Common vibration frequencies are far lower than the sonic frequencies used by the Greyline flow meter, and will not normally affect accuracy or performance. However, applications where very weak Doppler signal is present (when sensitivity is adjusted to maximum and signal strength is low), accuracy may be affected by pipe vibration, or the flow meter may show readings under no-flow conditions.
  • Page 21 Does the PDFM 5.1 require periodic recalibration? PDFM 5.1 calibration does not drift over time. The solid state sensor has no moving parts to wear and affect calibration. The Doppler flow technique generates an ultrasonic signal proportional to the velocity of flow.
  • Page 22: Applications Hotline

    PDFM 5.1 Portable Doppler Flow Meter APPLICATIONS HOTLINE For applications assistance, advice or information on any Greyline Instrument contact your Sales Representative, write to Greyline or phone the Applications Hotline below: United States: Tel: 315-788-9500 Fax: 315-764-0419 Canada: Tel: 613-938-8956...
  • Page 23: Flow Meter Data Sheet

    PDFM 5.1 Portable Doppler Flow Meter FLOW METER DATA SHEET Page 23...
  • Page 24: Limited Warranty

    PDFM 5.1 Portable Doppler Flow Meter LIMITED WARRANTY _____________________________________ Greyline Instruments warrants, to the original purchaser, its products to be free from defects in material and workmanship for a period of one year from date of invoice. Greyline will replace or repair, free of charge, any Greyline product if it has been proven to be defective within the warranty period.
  • Page 25: Specifications

    Built-in 5-key programming with user-friendly calibration menu. Password protected. Language Selection: English, French, Spanish Sensitivity: Adjustable signal cut-off, signal strength and damping Approvals: Charger is CE and UL approved. The PDFM 5.1 is not certified for use in hazardous rated locations. Page 25...
  • Page 26 PDFM 5.1 Portable Doppler Flow Meter PSE4 Doppler Sensor Minimum Pipe Diameter: 0.5" (12.5 mm) ID, 0.6" (15 mm) OD Maximum Pipe Diameter: 180" (4.5 m) ID Operating Temperature: -40° to 300°F (-40° to 150°C) Operating Frequency: 640 KHz Sensor Housing:...
  • Page 27: Appendix A - Conversion Table

    PDFM 5.1 Portable Doppler Flow Meter APPENDIX A - CONVERSION TABLE CONVERSION GUIDE FROM MULTIPLY BY US GALLONS CUBIC FEET 0.1337 US GALLONS IMPERIAL GALS 0.8327 US GALLONS LITRES 3.785 US GALLONS CUBIC METERS 0.003785 LITRES/SEC 15.85 LITRES CUBIC METERS 0.001...
  • Page 28: Pipe Charts

    PDFM 5.1 Portable Doppler Flow Meter PIPE CHARTS Ductile Ir on Pipe - Standard Classes Size OUTSIDE Clas s Class Class C lass C lass C lass C la ss C EMEN T LIN IN G IN CH D IA.
  • Page 29 PDFM 5.1 Portable Doppler Flow Meter Stainless Steel, Hastelloy "C" & Titanium Pipe Pipe Pipe Scheule 5 S (a) Schedule 10 S (a) Schedule 40 S Schedule 80 S Size O.D. I.D. WALL I.D. WALL I.D. WALL I.D. WALL ½...
  • Page 30 PDFM 5.1 Portable Doppler Flow Meter Cast Iron Pipe - ASA Standard Pipe Pipe Class 50 Class 100 Class 150 Class 200 Class 250 Class 300 Class 350 Size O.D. WALL I.D. WALL I.D. WALL I.D. WALL I.D. WALL I.D.

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