Pilotcar PC2 User Manual

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USER MANUAL

Completely read and fully understand this

manual before starting your golf cart.

CAUTION! Disregarding the instructions

may cause serious injury or death for the

driver, by standers, or the maintenance

personnel.

PILOTCAR golf cart

shall not be used outside the areas which

are closed to traffic and safely secured !

PC2

PC4

PC6

Table of Contents

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Summary of Contents for Pilotcar PC2

Page 1 CAUTION! Disregarding the instructions may cause serious injury or death for the driver, by standers, or the maintenance personnel. PILOTCAR golf cart shall not be used outside the areas which are closed to traffic and safely secured !
Page 3 Fully understanding these simple instructions will enable you to get the maximum pleasure from your new PILOTCAR. Please contact with your PILOTCAR authorized dealer for any questions you may have on the operation or maintenance of your golf cart.
Page 4 IMPORTANT NOTICE CONCERNING THE MANUAL The most important information contained in this manual is as set forth below. Safety Warning Symbol: CAUTION, BE ALERT! YOUR SAFETY IS AT STAKE ! ----------------------------------------- ATTENTION CAUTION! Disregarding the instructions may cause serious injury or death for the driver, by standers, or the maintenance personnel ----------------------------------------- CAUTION !
Page 5: Table Of Contents
TABLE OF CONTENTS Page IMPORTANT LABELS DRIVER SAFETY SAFETY RELATED ISSUES CONTROLS PRE-OPERATION CONTROLS OPERATION REPAIRING MAINTENANCE TECHNICAL SPECIFICATIONS NOTES...
Page 6: Important Labels
IMPORTANT LABELS SAFETY AND EXPLANATION LABELS ATTENTION Please read the below labels carefully before starting your golf cart and immediately renew the damaged or removed labels.
Page 8: Important Labels
IMPORTANT LABELS...
Page 9 2. ----------------------------------- NOTE : First three digits of the serial number are model identification numbers, other digits are the unit manufacturing numbers. Please note these numbers in order to use when ordering spare parts from Pilotcar Authorized Technical Service. -----------------------------------...
Page 11 DRIVER SAFETY Pilotcar golf carts are designed for easy start up. However, please make sure that the following issues are complied with. BEFORE START UP; • Before starting the golf cart, please make sure that you read the entire user manual and the safety and explanation labels attached on the golf cart.
Page 12: Driver Safety
DRIVER SAFETY Please be utmost careful at crowded • places and while moving in reverse. While moving in reverse, please go slowly, be careful and avoid sudden starts and stops. Please adjust the speed of the golf cart • according to the land specific conditions of the area.
Page 13 SAFETY RELATED ISSUES As all other machinery, if the golf carts are used in an inappropriate manner, this Please do not operate the golf may cause injuries. This section contains carts when you are under the all the general safety implementations influence of alcohol or drugs…! required to safely operate the golf cart.
Page 14: Safety Related Issues
SAFETY RELATED ISSUES • Soft Ground: Soft ground may manufacturer. cause the golf cart lose grip and • may affect the balance. Please Ventilation: Please ventilate all the reinforce the soft ground and maintenance and storing areas in circumscribe such areas with conformity with the fire prevention chains or ropes or please indicate rules and regulations to prevent...
Page 15: Safety Precautions
In case new name plates, • Please properly fix the golf warnings or instructions are required, cart prior to starting any maintenance please contact with Pilotcar Authorized operations. Dealer. • Please properly block the chassis prior to starting any works beneath the golf cart.
Page 17: Specifications
CONTROLS SPECIFICATIONS Brake pedal Parking brake pedal Accelerator pedal Steering wheel Ignition key and BACK AND FORTH button. Batteries Seat Dash board Front tires Front bumper Rear Housing Rear tires Rear bumper...
Page 18: Controls
CONTROLS IGNITION KEY The ignition key controls the following: OFF (INACTIVE): Electric supply is interrupted. The key may be taken out only in this position. ON (ACTIVE): Electric supply is activated. The golf cart may be operated.
Page 19: Direction Selector
CONTROLS DIRECTION SELECTOR BUTTON The direction selector button is used for back and forth movement of the golf cart. When the cart is entirely immobile, please set the arm to desired position. GEAR VEHICLE POSITION MOVEMENT Forward Backwards Neutral NOTE:-------------------------------- When the Direction selector button is set to REV, BEEP sound alarm will be heard as a backwards movement warning.
Page 20 CONTROLS PARKING BRAKE PEDAL Please press parking brake pedal during parking the golf cart. NOTE:-------------------------------- Please press accelerator pedal and release the parking brake. -------------------------------------- -------------------------------------- ATTENTION When the accelerator pedal is pressed, the parking brake pedal is automatically released. If the ignition key is set to “ON”, the golf cart may suddenly move when the accelerator pedal is pressed.
Page 21 CONTROLS DURING TOWING Please make sure that the ignition key is set to close position and direction selector button is set to N (neutral). Otherwise, towing may cause propulsion system damage. ----------------------------------------- CAUTION ! Please do not sit on the cart during towing. Please use chain or suitable equipment for towing during operation.
Page 23 PRE-OPERATION CONTROLS The control and maintenace operations set in the table shall certainly be implemented before each drive. Please make it a habit to perform such controls in a similar way. -------------------------------------- ATTENTION Please take off the ignition key to prevent accidental start of the vehicle before commencing the preoperation controls and please pull the park brakes to prevent movement of the vehicle.
Page 24: Pre-Operation Controls
PRE-OPERATION CONTROLS BATTERIES In order to prevent battery damage due to vibration or shocks, please check whether they are properly placed or not. Moreover, please make sure that none of the lids are lost to prevent battery acids to spill out. Please check for oxidation on baterry terminals.
Page 25 Turn the steering wheel to right and left. If you feel excessive play or hear voices of clicks indicating looseness of steering wheel parts, please apply to your Pilotcar service. BACKWARD MOVEMENT SOUND ALARM Please check the backward movement sound alarm by setting the directon selector button to REV.
Page 26 PRE-OPERATION CONTROLS BRAKE PEDAL Press the brake pedal and feel that it is tight and check whether it returns to original posiiton after being released. PARKING BRAKE PEDAL Please check whether the parking brake pedal is locked to its’ position with a clear click sound and is relased when the accelerator pedal is pressed.
Page 27 OPERATION MOVING THE VEHICLE Please set the direction selector button to FWD to go forward and REV to go backwards when the park brake is activated. ----------------------------------------- CAUTION ! When the golf cart is moving, do not set the direction selector arm from FWD to REV position.
Page 28: Operation
OPERATION STOPPING THE VEHICLE Press the brake pedal gradually to stop the golf cart. When the vehicle stops, press the park brake pedal and turn the ignition key to OFF position. ----------------- CAUTION ! Please do not press the accelerator pedal on a slopy ground, use the brakes.
Page 29: Maintenance
Regular maintenace is required for your golf cart to performs perfectly and operate safely. ATTENTION Unless otherwise stated, turn the ignition key off and use • park brakes while performing maintenance. If the owner is not familiar with maintenance, this shall be done by a Pilotcar uthorized Service or another qualified technician.
Page 30 MAINTENANCE CHECKING THE CHARGE STATUS OF THE VEHICLE CHECKING THE COROSION OF BATTERY TERMI- NALS OR LOOSENESS OF NUTS ACCUMULATOR - ELECTROLIT STATUS OF THE ACCUMULATORS AND ADDITION IF REQUIRED CHECKING THE WORKING OF THE STEERING WHEEL CHECKING THE OPERATION OF BRAKE PEDAL, CHECKING THE BRAKING DISTANCE CHECKING THE OPERATION OF ACCELERATOR PEDAL...
Page 31 MAINTENANCE For the maintenance of the batteries, Clean the corrosion on the upper part of the batteries with mixture of baking powder and water as required. ----------------------------------------- CAUTION ! Do not allow the cleaning water penetrate into batteries cells -------------------------------------- Check the hydraulic level before anf after charging.
Page 32 -------------------------------------- Check the specific gravity of the battery water from the table by using hydrometer. If any low level is detected or the readings vary more than one point between the cells, call a Pilotcar Authorized Service.
Page 33 Check the specific gravity of the Battery charging unit (ONBOARD) battery water from the table by usimg Battery hydrometer. If any low level is detected or the reradings vary more than one point between the cells, call a Pilotcar Authorized Service.
Page 34 MAINTENANCE Mounting the battery -------------------------------------- ATTENTION While working with the batteries, do not put key or similar materials on accumulator terminals. Sparkings may cause battery to explode. -------------------------------------- Place the battery holding plates and tighten with 7-9 Nm torque as shown. FORWARD GEAR BATTERY BATTERY HOLDING PLATE...
Page 35 MAINTENANCE -------------------------------------- ATTENTION While working with the batteries, do not put key or similar materials on accumulator terminals. Sparkings may cause battery to explode -------------------------------------- ----------------------------------------- CAUTION ! Do not excessively tighten the battery holding screws. Excessive power may damage battery case. -------------------------------------- Changing the Fuse --------------------------------------...
Page 36 MAINTENANCE Transaxle Oil In order to control the transaxle oil and its level: Place the vehicle on a smooth surface. Make sure the ignition key is off. Differential oil case may be reached by setting the seats on upright position.(1) Place and oil collecting box under the transaxle case.
Page 37 (B) -------------------------------------- ATTENTION If you have a concern for a problem in the brakes, please apply to your Pilotcar Service before using the cart. Brake malfunction may cause serious accidents. --------------------------------------...
Page 38 MAINTENANCE Adjusting brake pedal -------------------------------------- ATTENTION Before adjusting brake pedal free travel, Remove the mat on the surface of press the brakes pedals by pumping a the golf cart and maintenance lid. few times for the brakes automatically be adjusted. Check the brake pedal free travel by pushing the brake pedal with two --------------------------------------...
Page 39: Preparing The Chassis
MAINTENANCE Carry out the following preparations if the golf cart is not to be used for a long time: ----------------------------------------- NOTE : Set the ignition key to OFF, remove the key and keep in safe place. ----------------------------------------- Preparing the chassis Make sure the tyre pressure is 20 psi.
Page 40 CHARGER UNIT USER MANUAL This manual contains important safety and operating instructions – read before using charger. Warning: Use charger only with an algorithm selected that is appropriate to the specific battery type. Other usage may cause personal injury and damage.
Page 41 CHARGER UNIT USER MANUAL...
Page 42 ELECTRICAL DIAGRAM...
Page 43: Technical Specifications
PC-2 Technical Specification Overall length 2385 / 2865* Overall width 1200 Height (with suntop) 1910 Height (without suntop) 1200 Seating capacity 2 Passengers +2 Passengers (Optional) Turning radius Weight (without batteries) Weight (with batteries) Wheelbase 1640 Maximum speed (forward) km/h Maximum speed (reverse) km/h Battery...
Page 44 PC-4 Technical Specification Overall length 3225 / 3635* Overall width 1200 Height (with suntop) 1910 Height (without suntop) 1200 Seating capacity 4 Passengers +2 Passengers (Optional) Turning radius Weight (without batteries) Weight (with batteries) Wheelbase 2480 Maximum speed (forward) km/h Maximum speed (reverse) km/h Battery...
Page 45 PC-6 Technical Specification Overall length 4065 / 4175* Overall width 1300 Height (with suntop) 1990 Height (without suntop) 1200 Seating capacity 6 Passengers +2 Passengers (Optional) Turning radius Weight (without batteries) Weight (with batteries) Wheelbase 3320 Maximum speed (forward) km/h Maximum speed (reverse) km/h Battery...
Page 46: Notes
NOTES...
Page 48 Manufacturer ÖZKILIÇ OTOMOTİV SAN. ve TİC. LTD. ŞTİ. Organize Sanayi Bölgesi Kırmızı Cad. No: 8 Nilüfer BURSA Phone: +90 224 242 40 00 Fax: +90 224 242 40 01 e.mail: info@pilotcar.com.tr...

This manual is also suitable for:

Pc4 Pc6