Bryant 376CAV Installation, Start-Up, And Operating Instructions Manual
Bryant 376CAV Installation, Start-Up, And Operating Instructions Manual

Bryant 376CAV Installation, Start-Up, And Operating Instructions Manual

Downflow/horizontal gas-fired induced-combustion furnace h series; j series

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NOTE: Read the entire instruction manual before starting the
installation.
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SAFETY CONSIDERATIONS .....................................................1
INTRODUCTION ..........................................................................1
CODES AND STANDARDS........................................................3
LOCATION....................................................................................4
General ......................................................................................4
Location Relative to Cooling Equipment ................................4
Hazardous Locations.................................................................4
Unconfined Space .....................................................................4
Confined Space .........................................................................5
AIR DUCTS...................................................................................5
General Requirements...............................................................5
Ductwork Acoustical Treatment...............................................5
Supply Air Connections............................................................5
Return Air Connections ............................................................6
Downflow Installation ..............................................................6
Horizontal Attic Installation .....................................................6
Horizontal Crawlspace Installation ..........................................7
Filter Arrangement....................................................................8
Gas Piping.................................................................................9
Electrical Connections ............................................................11
Venting ....................................................................................11
CHECK.........................................................................................11
General ....................................................................................11
Sequence of Operation............................................................12
Start-Up Procedures ................................................................15
Adjustments.............................................................................15
Check Safety Controls ............................................................19
Checklist..................................................................................20
SAFETY CONSIDERATIONS
Installing and servicing heating equipment can be hazardous due to
gas and electrical components. Only trained and qualified person-
nel should install, repair, or service heating equipment.
Untrained personnel can perform basic maintenance functions
such as cleaning and replacing air filters. All other operations must
be performed by trained service personnel. When working on
heating equipment, observe precautions in literature, on tags, and
on labels attached to or shipped with unit and other safety
precautions that may apply.
In the United States, follow all safety codes including the National
Fuel Gas Code (NFGC) NFPA 54-1999/ANSI Z223.1-1999 and
the Installation Standards, Warm Air Heating and Air Condition-
ing Systems (NFPA 90B) ANSI/NFPA 90B.
In Canada, refer to the current edition of the CAN/CGA-B149.1-
and .2-M99 National Standard of Canada, Natural Gas and
Propane Installation Codes (NSCNGPIC).
Installation, Start-Up, and
Operating Instructions
DOWNFLOW/HORIZONTAL
GAS-FIRED
INDUCED-COMBUSTION FURNACES
-1-
Cancels: II 376C-50-3
REGISTERED QUALITY SYSTEM
Wear safety glasses and work gloves. Have a fire extinguisher
available during start-up and adjustment procedures and service
calls.
Recognize safety information. This is the safety-alert symbol
When you see this symbol on the furnace and in instructions or
manuals, be alert to the potential for personal injury.
Understand these signal words; DANGER, WARNING, and
CAUTION and NOTE. These words are used with the safety-alert
symbol. DANGER identifies the most serious hazards which will
result in severe personal injury or death. WARNING signifies a
hazard which could result in personal injury or death. CAUTION
is used to identify unsafe practices which would result in minor
personal injury or product and property damage. NOTE is used to
highlight suggestions which will result in enhanced installation,
reliability, or operation
These instructions cover minimum requirements and conform to
existing national standards and safety codes. In some instances,
these instructions exceed certain local codes and ordinances,
especially those that may not have kept pace with changing
residential construction practices. We require these instructions as
a minimum for a safe installation.

INTRODUCTION

The Model 376CAV, Series H and J Furnace is available in sizes
46,000 through 135,000 Btuh input capacities.
The design of the downflow/horizontal gas-fired furnace is
(A.G.A. & C.S.A.) certified for natural and propane gases and for
installation on noncombustible flooring. The furnace is factory-
shipped for use with natural gas. A factory accessory gas conver-
sion kit, as listed on the furnace rating plate is required to convert
furnace for use with propane gas.
These furnaces SHALL NOT be installed directly on carpeting,
tile, or any combustible material other than wood flooring. In
downflow installations, a factory accessory floor base, as listed on
the furnace rating plate, MUST be used when installed on
combustible materials and wood flooring. A factory base is not
required when this furnace is installed on manufacturer's Coil
Assembly Part No. CD5 or CK5, or when Coil Box Part No.
KCAKC is used. This furnace is for installation in alcoves, attics,
crawlspaces, basements, closets, or utility rooms. The design of
this furnace line is not (A.G.A./C.S.A.) certified for installation in
mobile homes, recreation vehicles, or outdoors.
376CAV
Series H&J
II 376C-50-5
10-00
EFFICIENCY
RATING
CERTIFIED
CERTIFIED
®
.

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Summary of Contents for Bryant 376CAV

  • Page 1: Table Of Contents

    Check Safety Controls ............19 a minimum for a safe installation. Checklist..................20 INTRODUCTION The Model 376CAV, Series H and J Furnace is available in sizes 46,000 through 135,000 Btuh input capacities. SAFETY CONSIDERATIONS The design of the downflow/horizontal gas-fired furnace is Installing and servicing heating equipment can be hazardous due to (A.G.A.
  • Page 2 ⁄ † VENT CONNECTION ⁄ † DIA 20 † 2 † THERMOSTAT ⁄ † ⁄ ⁄ † WIRE ENTRY † INLET ⁄ † DIA ACCESSORY ⁄ † ⁄ † DIA HOLE POWER ENTRY ⁄ † ⁄ † DIA R.H. GAS ENTRY ⁄...
  • Page 3: Codes And Standards

    MINIMUM INCHES CLEARANCE TO COMBUSTIBLE CONSTRUCTION This forced air furnace is equipped for use with natural This furnace is approved for DOWNFLOW and HORIZONTAL installations. gas at altitudes 0-10,000 ft (0-3,050m). An accessory kit, supplied by the manufacturer,shall be used to convert to propane gas use or may be required for Clearance arrows some natural gas applications.
  • Page 4: Location

    III. HAZARDOUS LOCATIONS recharges your body with static electricity (for example; DO NOT move or shuffle your feet, DO NOT touch un- grounded objects, etc.). 4. If you touch ungrounded objects (and recharge your body with static electricity), firmly touch furnace again before touching control or wires.
  • Page 5: Confined Space

    If the unconfined space is of unusually tight construction, air for AIR DUCTS combustion and ventilation MUST come from either the outdoors This section covers installation of the 376CAV Series H and J or spaces freely communicating with the outdoors. Combustion furnace.
  • Page 6: Return Air Connections

    Fig. 4—Confined Space: Air for Combustion and Ventilation from Outdoors TABLE 2—MINIMUM FREE AREA OF COMBUSTION AIR OPENING* AIR FROM INDOOR OUTDOOR AIR THROUGH OUTDOOR AIR THROUGH OUTDOOR AIR THROUGH 376CAV UNCONFINED SPACE VERTICAL DUCTS HORIZONTAL DUCTS SINGLE DUCT FURNACE Free Area...
  • Page 7: Horizontal Crawlspace Installation

    A. Construct a Working Platform Constructs a working platform, on location, where all required furnace clearances are met. (See Fig. 2 and 8.) FRONT B. Install Furnace 1. Position furnace in desired location. 2. Connect gas supply pipe. See Fig. 8 for typical piping entry. 3.
  • Page 8: Filter Arrangement

    FURNACE FURNACE (OR COIL CASING CD5 OR CK5 WHEN USED) COIL ASSEMBLY OR KCAKC COIL BOX COMBUSTIBLE FLOORING COMBUSTIBLE FLOORING DOWNFLOW SHEET METAL SUBBASE PLENUM SHEET METAL FLOOR PLENUM OPENING FLOOR OPENING A96284 Fig. 7—Furnace, Plenum, and Coil Assembly or Coil Box A96285 Installed on a Combustible Floor Fig.
  • Page 9: Gas Piping

    The 2 factory-supplied filters are shipped in the blower compart- CAUTION: If a flexible connector is required or al- ment. After return-air duct has been connected to furnace, install lowed by the authority having jurisdiction, black iron filters in a V-formation inside return-air plenum. See Fig. 11 and pipe shall be installed at the gas valve and extend a Table 4 for horizontal applications.
  • Page 10 TABLE 5—MAXIMUM CAPACITY OF PIPE* NOMINAL IRON INTERNAL LENGTH OF PIPE (FT) PIPE SIZE DIAMETER (IN.) (IN.) 0.622 0.824 170 151 1.049 320 285 1–1/4 1.380 1400 660 580 AIRFLOW 1–1/2 1.610 2100 1460 1180 990 900 * Cubic ft of gas per hr for gas pressures of 0.5 psig (14-in. wc) or less, and a 12″...
  • Page 11: Electrical Connections

    TABLE 6—ELECTRICAL DATA OPERATING VOLTS— MAXIMUM MAXIMUM UNIT MAXIMUM VOLTAGE RANGE HERTZ— UNIT WIRE FUSE OR CKT BKR SIZE WIRE LENGTH (FT)‡ PHASE AMPS GAGE AMPS† Maximum* Minimum* 024050 115–60–1 036050 115–60–1 024070 115–60–1 036070 115–60–1 036096 115–60–1 048096 115–60–1 10.2 048115 115–60–1...
  • Page 12: Sequence Of Operation

    BLOWER OFF DELAY ADJUSTMENT SWITCH 24-V THERMOSTAT TERMINALS TEST/TWIN HUMIDIFIER TERMINAL (24-VAC 0.5 AMP MAX) LED OPERATION & DIAGNOSTIC LIGHT HARNESS CONNECTOR SEC-1 24-V TRANSFORMER SEC-2 3-AMP FUSE SPARE-1 COOL BLOWER SPEED HEAT SELECTION TERMINALS SPARE-2 EAC-1 (BLACK) EAC-ELECTRONIC AIR CLEANER TERMINALS (115-VAC 1 AMP MAX) 115-VAC (L1) EAC-2 (WHITE)
  • Page 13 f. Blower on delay—Forty-five sec after burner flame is When the thermostat “calls for cooling,” the blower oper- ates on cooling speed. When the thermostat is satisfied, the proven, the blower motor is energized on heating speed. blower operates an additional 90 sec before reverting back Simultaneously, terminals HUM and C -24V for hu- to continuous operation on heating speed.
  • Page 14 SCHEMATIC DIAGRAM (WHEN USED) (WHEN USED) TO 115VAC FIELD DISCONNECT NOTE #14 NOTE #11 (WHEN USED) (NATURAL GAS & PROPANE) BLOWER BVSS LGPS NOTE #9 NOTE #4 EQUIPMENT GROUND DELAY (NOT ON ALL MODELS) BLOWER OFF DELAY SPARE-2 MED LO SELECTION CHART HEAT MED HI...
  • Page 15: Start-Up Procedures

    2.0-in. wc to 3.8-in. wc. (3.) Verify furnace model. Table 7 can only be used for model 376CAV Furnaces. CAUTION: DO NOT bottom out gas valve regulator adjusting screw. This can result in unregulated manifold (4.) Find installation altitude in Table 7.
  • Page 16 TABLE 7—MODEL 376CAV ORIFICE SIZE† AND MANIFOLD PRESSURE FOR CORRECT INPUT (TABULATED DATA BASED ON 23,000 BTUH PER BURNER, DERATED 4 PERCENT FOR EACH 1000 FT ABOVE SEA LEVEL)* SPECIFIC GRAVITY OF NATURAL GAS ALTITUDE AVG GAS 0.58 0.60 0.62 0.64...
  • Page 17 TABLE 7—MODEL 376CAV ORIFICE SIZE† AND MANIFOLD PRESSURE FOR CORRECT INPUT (CONTINUED) (TABULATED DATA BASED ON 23,000 BTUH PER BURNER, DERATED 4 PERCENT FOR EACH 1000 FT ABOVE SEA LEVEL)* SPECIFIC GRAVITY OF NATURAL GAS AVG GAS ALTITUDE HEAT VALUE 0.58...
  • Page 18 TABLE 7—MODEL 376CAV ORIFICE SIZE† AND MANIFOLD PRESSURE FOR CORRECT INPUT (CONTINUED) (TABULATED DATA BASED ON 23,000 BTUH PER BURNER, DERATED 4 PERCENT FOR EACH 1000 FT ABOVE SEA SPECIFIC GRAVITY OF NATURAL GAS AVG GAS ALTITUDE HEAT VALUE 0.58 0.60...
  • Page 19: Check Safety Controls

    d. To change blower motor speed selections for heating EXAMPLE: (0–2000 ft altitude) mode, remove blower motor lead from control board Btu heating input = Btu/cu ft X cu ft/hr HEAT terminal. (See Fig. 14.) Select desired blower Heating value of gas = 1050 Btu/cu ft motor speed lead from 1 of the other terminals and Time for 1 revolution of 2-cu ft dial = 82 sec relocate it to HEAT terminal.
  • Page 20: Checklist

    d. Set thermostat to “call for heat” and wait 1 minute. THERMOSTAT SUBBASE TERMINALS WITH When pressure switch is functioning properly, hot sur- THERMOSTAT REMOVED face igniter should NOT glow and control diagnostic (ANITICIPATOR, CLOCK, ETC., light flashes a status code 31. If hot surface igniter glows MUST BE OUT OF CIRCUIT.) when inducer motor is disconnected, shut down furnace HOOK-AROUND...
  • Page 21 CHECKLIST—INSTALLATION LOAD CALCULATION _________________ Heating Load (Btuh) _________________ Cooling Load (Btuh) _________________ Furnace Model Selection AIR FOR COMBUSTION AND VENTILATION _________________ Unconfined Space _________________ Confined Space VENTING _________________ NFGC (United States) _________________ NSCNGPIC (Canada) _________________ Local Codes _________________ 1/4-in. Upward Slope _________________ Joints Secure _________________...
  • Page 22 —22—...
  • Page 23 —23—...
  • Page 24 Course descriptions and schedules are in our catalog. CALL FOR FREE CATALOG 1-800-962-9212 [ ] Packaged Service Training [ ] Classroom Service Training © 2000 Bryant Heating & Cooling Systems 7310 W. Morris St. Indianapolis, IN 46231 —24— Printed in U.S.A. 376c503...

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