Subaru LEGACY 2002 Service Manual
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Subaru LEGACY 2002 Service Manual

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See also: Service Manual , Owner's Manual
2002 LEGACY SERVICE MANUAL
GENERAL INFORMATION
SECTION
This service manual has been prepared
to provide SUBARU service personnel
with the necessary information and data
for the correct maintenance and repair of
SUBARU vehicles.
This manual includes the procedures for
maintenance, disassembling, reassem-
bling, inspection and adjustment of com-
ponents and diagnostics for guidance of
experienced mechanics.
Please peruse and utilize this manual
fully to ensure complete repair work for
satisfying our customers by keeping their
vehicle in optimum condition. When
replacement of parts during repair work is
needed, be sure to use SUBARU genu-
ine parts.
All information, illustration and specifica-
tions contained in this manual are based
on the latest product information avail-
able at the time of publication approval.
FUJI HEAVY INDUSTRIES LTD.
QUICK REFERENCE INDEX
G2290GE1

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Summary of Contents for Subaru LEGACY 2002

  • Page 1 When replacement of parts during repair work is needed, be sure to use SUBARU genu- ine parts. All information, illustration and specifica- tions contained in this manual are based on the latest product information avail- able at the time of publication approval.

  • Page 2: Quick Reference Index

    When replacement of parts during repair work is needed, be sure to use SUBARU genu- ine parts. All information, illustration and specifica- tions contained in this manual are based on the latest product information avail- able at the time of publication approval.

  • Page 3: Engine 2 Section

    When replacement of parts during repair work is needed, be sure to use SUBARU genu- ine parts. All information, illustration and specifica- tions contained in this manual are based on the latest product information avail- able at the time of publication approval.

  • Page 4: Transmission Section

    When replacement of parts during repair work is needed, be sure to use SUBARU genu- ine parts. All information, illustration and specifica- tions contained in this manual are based on the latest product information avail- able at the time of publication approval.

  • Page 5: Chassis Section

    When replacement of parts during repair work is needed, be sure to use SUBARU genu- ine parts. All information, illustration and specifica- tions contained in this manual are based on the latest product information avail- able at the time of publication approval.

  • Page 6: Body Section

    When replacement of parts during repair work is needed, be sure to use SUBARU genu- ine parts. All information, illustration and specifica- tions contained in this manual are based on the latest product information avail- able at the time of publication approval.
  • Page 7 2002 LEGACY SERVICE MANUAL QUICK REFERENCE INDEX BODY SECTION G2290GE6...

  • Page 8: Wiring System Section

    When replacement of parts during repair work is needed, be sure to use SUBARU genu- ine parts. All information, illustration and specifica- tions contained in this manual are based on the latest product information avail- able at the time of publication approval.
  • Page 9 FOREWORD Page Foreword .....................2...
  • Page 10 FOREWORD Foreword 1. Foreword SA01674 A: FOREWORD SA01674G21 These manuals are used when performing maintenance, repair, or diagnosis of the Subaru Legacy. Applied model: BE***** and BH***** from 2002MY. The additional manuals below are also available: AUTOMATIC TRANSMISSION SERVICE MANUAL (Pub. No. G0864ZE) The manuals contain the latest information at the time of publication.

  • Page 11: How To Use This Manual

    HOW TO USE THIS MANUAL Page How to Use This Manual................2...

  • Page 12: A: How To Use This Manual

    HOW TO USE THIS MANUAL How to Use This Manual 1. How to Use This Manual SA02675 A: HOW TO USE THIS MANUAL SA02675F69 1. STRUCTURE SA02675F6901 Each section consists of SCT that are broken down into SC that are divided into sections for each com- ponent.

  • Page 13: Specifications

    SPECIFICATIONS Page Legacy ......................2 OUTBACK ....................10...
  • Page 14 LEGACY Specifications 1. Legacy SA08704 A: DIMENSIONS SA08704G28 Model Sedan Wagon Overall length mm (in) 4,605 (181.3) 4,680 (184.3) Overall width mm (in) 1,695 (66.7) 1,695 (66.7) Overall height (at CW) mm (in) 1,415 (55.7) 1,515 (59.6) Compartment Length mm (in) 1,965 (77.4) 1,925 (75.8) Width...
  • Page 15 LEGACY Specifications C: ELECTRICAL SA08704G30 Model Sedan/Wagon 2.0 L 2.5 L Ignition timing at idling speed BTDC/rpm 10°±10°/700 Spark plug Type and manufacturer Without OBD NGK: BKR6E (without catalyst) CHAMPION: RC10YC4 (with catalyst) NGK: BKR5E-11 (with catalyst) With OBD RC10YC4 ..CHAMPION Alternate RC8YC4 ..
  • Page 16 LEGACY Specifications E: STEERING SA08704G32 Model Models with Models with Models with 185/70R14 tires 195/60R15 tires 205/50R16 tires Type Rack and Pinion Turns, lock to lock Minimum turning circle m (ft) Curb to curb: 10.8±1.0 (35.4±3.3) Wall to wall: 11.5±1.0 (37.7±3.3) F: SUSPENSION SA08704G33 Model...
  • Page 17 LEGACY Specifications J: WEIGHT SA08704G37 1. SEDAN SA08704G3708 ¼ LHD Vehicle Option code *1 KO, KS Model 2.0 L Curb weight (C.W.) Front kg (lb) (1,730) (1,785) (1,710) (1,765) (1,740) (1,795) Rear kg (lb) (1,335) (1,335) (1,345) (1,345) (1,345) (1,345) Total kg (lb) 1,390...
  • Page 18 LEGACY Specifications ¼ RHD Vehicle Option code *1 Model 2.0 L 2.5 L Curb weight (C.W.) Front kg (lb) 800 (1,765) 785 (1,730) 810 (1,785) 795 (1,755) 820 (1,810) Rear kg (lb) 605 (1,335) 605 (1,335) 605 (1,335) 605 (1,335) 610 (1,345) Total kg (lb) 1,405 (3,100)
  • Page 19 LEGACY Specifications 2. WAGON SA08704G3709 ¼ LHD Vehicle Option code *1 KO, KS Model 2.0 L Curb weight (C.W.) Front kg (lb) (1,720) (1,765) (1,710) (1,740) (1,740) (1,775) Rear kg (lb) (1,435) (1,435) (1,445) (1,445) (1,445) (1,445) Total kg (lb) 1,430 1,450 1,430...
  • Page 20 LEGACY Specifications ¼ RHD Vehicle Option code *1 Model 2.0 L 2.5 L Curb weight (C.W.) Front kg (lb) (1,710) (1,740) (1,731) (1,765) (1,740) (1,775) Rear kg (lb) (1,445) (1,445) (1,435) (1,435) (1,445) (1,445) Total kg (lb) 1,430 1,445 1,435 1,450 1,445 1,460...
  • Page 21 LEGACY Specifications NOTE: When any of the following optional parts are installed, add the weight to the curb weight. Weight of optional Cruise control Air conditioner Sunroof Leather interior SRS Airbag parts (Side) Front kg (lb) 6.5 (14.33) 2.1 (4.6) 13.9 (30.6) 10.9 (24.0) 1.8 (4.0)
  • Page 22 OUTBACK Specifications 2. OUTBACK SA08705 A: DIMENSIONS SA08705G28 Model OUTBACK Overall length mm (in) 4,720 (185.8) Overall width mm (in) 1,745 (68.7) Overall height (at CW) mm (in) 1,580 (62.2), 1,590 (62.6)*3 Compartment Length mm (in) 1,925 (75.8) Width mm (in) 1,440 (56.7), 1,420 (55.9)*1 Height mm (in)
  • Page 23 OUTBACK Specifications C: ELECTRICAL SA08705G30 Model OUTBACK 2.5 L 3.0 L Ignition timing at idling BTDC/rpm 10°±10°/700 10°±8°/600 speed Spark plug Type and manufacturer RC10YC4 ..CHAMPION PLFR6A ..NGK Alternate RC8YC4 ..CHAMPION BKR6E-11 ..NGK K20PR-U11 ..NIPPONDENSO Generator 12V —...
  • Page 24 OUTBACK Specifications E: STEERING SA08705G32 Model OUTBACK Type Rack and Pinion Turns, lock to lock Minimum turning circle m (ft) Curb to curb: 11.2±1.0 (36.7±3.3) Wall to wall: 12.0±1.0 (39.4±3.3) F: SUSPENSION SA08705G33 Model OUTBACK Front Macpherson strut type, Independent, Coil spring Rear Multi-link type, Independent, Coil spring G: BRAKE...
  • Page 25 OUTBACK Specifications J: WEIGHT SA08705G37 1. OUTBACK SA08705G3707 ¼ LHD vehicle Option code *1 Model 2.5 L Curb weight (C.W.) Front kg (lb) 810 (1,785) 825 (1,820) 815 (1,795) 830 (1,830) 785 (1,730) Rear kg (lb) 670 (1,475) 670 (1,475) 670 (1,475) 670 (1,475) 650 (1,435)
  • Page 26 OUTBACK Specifications ¼ RHD vehicle Option code *1 Model 2.5 L 3.0 L Curb weight (C.W.) Front kg (lb) 800 (1,765) 815 (1,795) 915 (2,020) Rear kg (lb) 670 (1,475) 670 (1,475) 695 (1,530) Total kg (lb) 1,470 (3,240) 1,485 (3,275) 1,610 (3,550) Maximum permissible Front...
  • Page 27 PRECAUTION Page Precaution ....................2...
  • Page 28 PRECAUTION Precaution 1. Precaution 7. AIRBAG MODULE SA04677F5907 SA04677 Adhere to the following when handing and storing A: PRECAUTION SA04677F59 the airbag module to prevent bodily injury from Please clearly understand and adhere to the fol- unexpected deployment: ¼ Do not hold harnesses or connectors to carry lowing general precautions.
  • Page 29 NOTE Page Note ......................2...

  • Page 30: Static Electricity Damage

    ECM from rush current. 4. SERVICE PARTS SA03676A1504 Use authentic service parts for maximum perfor- mance maintenance, when conducting repairs. Subaru/FHI will not be responsible for poor performance resulting from the use of parts not specified by a genuine dealer. NT-2...
  • Page 31 NOTE Note 5. LIFTS AND JACKS SA03676A1505 When using a lift or jack-ridged rack to raise a vehicle, always follow instructions concerning jack-up points and weight limits to prevent the vehicle from falling, which could result in injury. Be especially careful to make sure the vehicle is balanced before raising it.
  • Page 32 NOTE Note GI0101B NT-4...

  • Page 33: Tie Downs

    NOTE Note 6. TIE DOWNS SA03676A1506 Tie downs are used when transporting vehicles and when using the chassis dynamo. Attach tie downs only to the specified points on the vehicle. B1M0489A NT-5...
  • Page 34 NOTE Note 7. TOWING SA03676A1507 Avoid towing vehicles except when the vehicle cannot be driven. For vehicles with AWD, AT, or VTD, use a loader instead of towing. When towing other vehicles, to prevent excessive weight from damaging the hook or vehicle: ¼...
  • Page 35 For information about training, contact a dealer or Using general scan tools will greatly improve effi- agent. ciency of repairing engine electronic controls. The Subaru Select Monitor can be used to diagnose the engine and also the ABS, the air conditioner, and other parts. NT-7...

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