Grundfos UPE 25-40 Installation And Operating Instructions Manual

Grundfos UPE 25-40 Installation And Operating Instructions Manual

Upe series 2000 circulator pumps

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GRUNDFOS INSTRUCTIONS
UPE Series 2000
UPE 25-40, UPE 25-40 A, UPE 25-60, UPE 25-60 A, UPE 25-80,
UPE 32-40, UPE 32-60, UPE 32-80, UPE 40-80, UPE 50-80
Installation and operating instructions

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Summary of Contents for Grundfos UPE 25-40

  • Page 1 GRUNDFOS INSTRUCTIONS UPE Series 2000 UPE 25-40, UPE 25-40 A, UPE 25-60, UPE 25-60 A, UPE 25-80, UPE 32-40, UPE 32-60, UPE 32-80, UPE 40-80, UPE 50-80 Installation and operating instructions...
  • Page 2: Declaration Of Conformity

    Normas utilizadas: EN 60 335-1: 1994 e EN 60 335-2-51: 1997. ∆ήλωση Συµµόρφωσης Overeenkomstigheidsverklaring Εµείς η Grundfos δηλώνουµε µε αποκλειστικά δική µας ευθύνη ότι τα προιόντα Wij Grundfos verklaren geheel onder eigen verantwoordelijkheid dat de pro- Σειρά UPE 2000 συµµορφώνονται µε την Οδηγία του Συµβουλίου επί της...
  • Page 3 UPE Series 2000 UPE 25-40, UPE 25-40 A, UPE 25-60, UPE 25-60 A, UPE 25-80, UPE 32-40, UPE 32-60, UPE 32-80, UPE 40-80, UPE 50-80 Installation and operating instructions Montage- und Betriebsanleitung Notice d’installation et d’entretien Istruzioni di installazione e funzionamento Instrucciones de instalación y funcionamiento...
  • Page 4: Table Of Contents

    Air separator pump panel. Frost protection These instructions apply to the pump types Electrical connection UPE 25-40, UPE 25-40 A, UPE 25-60, UPE 25-60 A, Start-up UPE 25-80, UPE 32-40, UPE 32-60, UPE 32-80, Functions UPE 40-80 and UPE 50-80.
  • Page 5: Applications

    1. Pumps without insulation kit Fig. 1 Installation Fig. 4 UPE 25-40 UPE 25-40 A* UPE 25-60 Pump Washer UPE 25-60 A* See mounting dimensions at the end of these in- UPE 25-80 structions.
  • Page 6: Changing The Terminal Box Position

    UPE 32-80 Fig. 5 UPE 40-80 UPE 50-80 * UPE 25-40 A and UPE 25-60 A pumps, which have a socket for an automatic air vent, must be mounted in pipes with upward liquid flow. Fig. 4 3.4 Air separator pump UPE 25-40 A and UPE 25-60 A pumps must be fitted with an automatic air vent.
  • Page 7: Electrical Connection

    • Mains connection is to be carried out as shown in figs. 7 and 8. Fig. 7 UPE 25-40, 25-40 A, 25-60, 25-60 A, 32-40 and 32-60 The pump may be noisy, when first switched on, due to air remaining in the chamber. The noise should cease after a few minutes running.
  • Page 8: Functions

    6. Functions Some functions can only be selected by means of the remote control R100. Where and how the differ- ent settings are made will appear from section 7. Setting the pump. 6.1 Control modes UPE Series 2000 pumps can be set to the control mode which is most suitable for the individual sys- tem.
  • Page 9: Selection Of Control Mode

    6.2 Selection of control mode Systems with no specified control mode: If the control mode and the pump head have not Systems with specified control mode: been specified for the system (for instance, an un- If the control mode (proportional or constant pres- controlled standard pump is replaced by the UPE sure) and the pump head have been specified for the pump), it is advisable to use the settings in the fol-...
  • Page 10: Max. Or Min. Curve Duty

    6.2.1 Settings in connection with pump replacement If an uncontrolled pump is to be replaced with a UPE Series 2000, settings can be made according to the tables below. Existing pump at maximum speed Existing pump at reduced speed Existing pump UPE Series 2000 Existing pump UPE Series 2000...
  • Page 11: Indicator Lights

    Fig. 14 • above 55°C, select T = 80°C. max. Specifically for UPE 25-40, 25-40 A and 32-40: In the temperature range of 20 to 30°C, the pump au- tomatically changes over to operation according to an uncontrolled night-time duty curve.
  • Page 12 0-10 V signal transmitter. Wiring diagrams of fault signal module: Fig. 15 Fig. 16 UPE 25-40, 25-40 A, 25-60, 25-60 A, 32-40 and UPE 25-80, 32-80, 40-80 and 50-80 with MC 80 32-60 with MC 40/60 Fault signal Start/stop output Min.
  • Page 13 Fig. 17 The bus module enables serial communication with the pump via an RS-485 input. The communication is UPE 25-40, 25-40 A, 25-60, 25-60 A, 32-40 and carried out according to the Grundfos bus protocol, 32-60 with MB 40/60 GENIbus, and enables connection to the Grundfos...
  • Page 14 6.7.3 External fault signals 6.7.4 External forced control The expansion modules, type MC xx, have an output The expansion modules MC xx and MB xx incorpo- from a potential-free changeover relay via terminals rate inputs for external signals for the forced-control 2 and 3.
  • Page 15: External Analog 0-10 V Controller

    • The max. curve input, terminals 7 and 10, must be For wireless operation and reading of data, use the open. Grundfos remote control R100. • The min. curve input, terminals 7 and 9, must be For application of the remote control, see section closed.
  • Page 16: Setting The Pump

    The control panel, fig. 21, incorporates the following: (not described in detail in these instructions. • Buttons, “+” and “–”, for setting. Contact Grundfos). • Light fields, yellow, for indication of control mode The following table shows the application of the indi- and pump head.
  • Page 17: Setting Of Pump Head

    Constant pressure control Proportional pressure control Fig. 22 Fig. 23 UPE 25-40 UPE 25-40 A UPE 32-40 Light field 4 is activated, indicat- Light field 3 is activated, indicat- ing a desired head of 2.3 metres. ing a desired head of 1.8 metres at maximum flow.
  • Page 18 7.3.1 Setting to max. curve duty 7.3.4 Resetting of fault indications Description of function, see section 6.3 Max. or min. To reset fault indications, briefly press “+” or “–” . curve duty. This will not influence the pump performance set. Press “+”...
  • Page 19: R100

    31 refers to the section in which the display is de- The pump is designed for wireless communication scribed. with the Grundfos remote control R100. The R100 Fig. 30 communicates with the pump via infra-red light. During communication, the R100 must be pointed at the pump control panel.
  • Page 20: Menu Operation

    7.5 Menu OPERATION 7.5.3 Fault indications When communication has been established, menu OPERATION appears in the display. 7.5.1 Setpoint This display depends on the control mode selected in the display “Control mode” in menu INSTALLA- If the pump is faulty, the cause will appear in this dis- TION.
  • Page 21: Menu Installation

    7.6.4 Liquid temperature 7.7.2 Temperature influence Description of function, see section 6.5 Temperature influence. The actual temperature of the pumped liquid. 7.6.5 Power input and power consumption The temperature influence function can be activated in this display. In the case of temperature influence, the pump must be installed in the flow pipe.
  • Page 22: Priority Of Settings

    7.8 Priority of settings The forced-control signals will influence the settings available on the pump and with the R100. By means of the pump control panel or the R100, the pump can always be set to max. curve duty or to stop. If two or more functions are activated at the same time, the pump will operate according to the function with the highest priority.
  • Page 23: Fault Finding Chart

    8. Fault finding chart Before removing the terminal box cover, make sure that the electricity supply has been switched off for at least 5 minutes. The voltage to a possible fault signal module must also have been switched off. The pumped liquid may be scalding hot and under high pressure. Before any removal or dismantling of the pump, the system must therefore be drained or the isolating valves on either side of the pump must be closed.
  • Page 24: Megging

    Megging of UPE pumps can be carried out as de- scribed below: Megging of UPE 25-40, 25-40 A, 25-60, 25-60 A, 32-40 and 32-60 Switch off the electricity supply. Remove the terminal box cover. Remove the wires from terminals L and N, and the earth wire (see A).
  • Page 25: Technical Data

    Bus input Screened cable. Pipe connection: Lead cross section: 0.25 - 1 mm². • UPE 25-40, 25-40 A, 25-60, 25-60 A, 25-80, Cable length: Maximum 1200 m. 32-40, 32-60 and 32-80: Maximum 10 bar. Flange connection: • UPE 32-80 F, 40-80 F and 50-80 F: PN 6 (maximum 6 bar) or PN 10 (maximum 10 bar).
  • Page 26: Disposal

    This product or parts of it must be disposed of in an environmentally sound way: 1. Use the public or private waste collection service. 2. If this is not possible, contact the nearest Grundfos company or service workshop. Subject to alterations.
  • Page 27 UPE 25-40 (A), UPE 25-60 (A), UPE 32-40 and UPE 32-60...
  • Page 28 UPE 25-80, UPE 32-80, UPE 40-80 and UPE 50-80 9-12 mm 15-25 mm 1 Nm Max. 1 Nm...
  • Page 29 Dimensions Pump versions UPE 25-40 A 1½ UPE 25-60 A 1½...
  • Page 30 Dimensions Pump versions UPE 25-40 1½ UPE 25-40 B 1½ UPE 32-40 UPE 25-60 1½ UPE 25-60 1½ UPE 25-60 B 1½ UPE 25-80 1½ UPE 32-60 UPE 32-80 UPE 32-80 B...
  • Page 31 Dimensions Pump versions B1 B2 B3 B4 H1 H2 H3 D1 D2 UPE 32-80 F 220 274 298 106 14/19 PN 6/PN 10 UPE 32-80 FB 220 274 298 106 14/19 PN 6/PN 10 UPE 40-80 F 100/ 250 328 304 14/19 PN 6/PN 10 UPE 40-80 FB...
  • Page 32 Bruggacherstrasse 10 Telefax: +54-3327 411 111 e-mail: kundendienst@grundfos.de Mexico CH-8117 Fällanden/ZH Australia Greece Bombas GRUNDFOS de Mexico S.A. de Tel.: +41-1-806 8111 GRUNDFOS Pumps Pty. Ltd. GRUNDFOS Hellas A.E.B.E. C.V. Telefax: +41-1-806 8115 P.O. Box 2040 20th km. Athinon-Markopoulou Av.
  • Page 33 Being responsible is our foundation Thinking ahead makes it possible Innovation is the essence 96416899 0605 Repl. 96416899 0603 www.grundfos.com...

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