Endress+Hauser Proline Promag 53 Operating Instructions Manual
Electromagnetic flowmeter
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KA00028D/06/EN/14.14
71249485
Products
Brief Operating Instructions
Proline Promag 53
Electromagnetic flowmeter
These Brief Operating Instructions are not intended to replace
the Operating Instructions provided in the scope of supply.
Detailed information is provided in the Operating Instructions
and the additional documentation on the CD-ROM supplied.
The complete device documentation consists of:
• These Brief Operating Instructions
• Depending on the device version:
– Operating Instructions and the Description of Device Funct.
– Approvals and safety certificates
– Special safety instructions in accordance with the approvals
for the device (e.g. explosion protection, pressure
equipment directive, etc.)
– Additional device-specific information
Solutions
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Summary of Contents for Endress+Hauser Proline Promag 53
- Page 1 Solutions Services KA00028D/06/EN/14.14 71249485 Brief Operating Instructions Proline Promag 53 Electromagnetic flowmeter These Brief Operating Instructions are not intended to replace the Operating Instructions provided in the scope of supply. Detailed information is provided in the Operating Instructions and the additional documentation on the CD-ROM supplied.
- Page 2 Products Solutions Services...
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Page 3: Table Of Contents
Proline Promag 53 Table of contents Table of contents 1 Safety instructions ............. 4 1.1 Designated use . -
Page 4: Safety Instructions
European standards have been observed. • The manufacturer reserves the right to modify technical data without prior notice. Your Endress+Hauser distributor will supply you with current information and updates to these Operating Instructions. • The information specified on the warning notices, nameplates and connection labels fitted on the measuring device must be observed. - Page 5 The installation regulations, connection data and safety instructions provided in the Ex documentation must be observed. • Endress+Hauser will be happy to assist in clarifying any questions on approvals, their application and implementation.
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Page 6: Safety Conventions
Installation Proline Promag 53 Safety conventions Warning! "Warning" indicates an action or procedure which, if not performed correctly, can result in injury or a safety hazard. Comply strictly with the instructions and proceed with care. " Caution! "Caution" indicates an action or procedure which, if not performed correctly, can result in incorrect operation or destruction of the device. -
Page 7: Installation Conditions
Proline Promag 53 Installation 2.1.2 Transporting flanged devices DN > 300 (12") Use only the metal eyes provided on the flanges to transport, lift or position the sensor in the piping. " Caution! Do not attempt to lift the sensor with the tines of a fork-lift truck beneath the metal casing! This would buckle the casing and damage the internal magnetic coils. - Page 8 Installation Proline Promag 53 Installation of pumps Do not install the sensor on the intake side of a pump. This precaution is to avoid low pressure and the consequent risk of damage to the lining of the measuring tube. It might be necessary to use pulse dampers in systems incorporating piston pumps, piston diaphragm pumps or peristaltic pumps.
- Page 9 Proline Promag 53 Installation Down pipes Install a siphon or a vent valve downstream of the sensor in down pipes longer than 5 m (16 ft). This precaution is to avoid low pressure and the consequent risk of damage to the lining of the measuring tube.
- Page 10 Installation Proline Promag 53 Horizontal orientation The measuring electrode plane should be horizontal. This prevents brief insulation of the two electrodes by entrained air bubbles. " Caution! In the case of horizontal orientation, empty pipe detection only works correctly if the transmitter housing is facing upwards.
- Page 11 Proline Promag 53 Installation 2.2.4 Vibrations Secure and fix both the piping and the sensor if vibrations are severe. Measures to prevent device vibration (L > 10 m / 33 ft) " Caution! It is advisable to install the sensor and transmitter separately if vibration is excessively severe.
- Page 12 Installation Proline Promag 53 Gray shaded area = [µS/cm] permissible range = length of connecting cable in [m]/[ft] Fluid conductivity in [S/cm] [ft] A0008164 Endress+Hauser...
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Page 13: Installing The Promag E Sensor
Proline Promag 53 Installation Installing the Promag E sensor " Caution! • The plates mounted on the two sensor flanges protect the PTFE which is turned over the flanges and, consequently, should not be removed until immediately prior to mounting the sensor. - Page 14 Installation Proline Promag 53 Promag E tightening torques for EN (DIN) Nominal diameter EN (DIN) Threaded Max. tightening torque [mm] Pressure rating [bar] fasteners [Nm] PN 40 4 × M 12 PN 40 4 × M 12 PN 40 4 × M 16 PN 40 4 ×...
- Page 15 Proline Promag 53 Installation Promag E tightening torques for ASME Nominal diameter ASME Max. tightening torque PTFE Pressure rating Threaded [mm] [inch] [lbs] fasteners [Nm] [lbf · ft] ½" Class 150 4 × ½" 1" Class 150 4 × ½"...
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Page 16: Installing The Promag H Sensor
• Grounding rings can be ordered separately from Endress+Hauser as an accessory. When ordering, make sure that the grounding rings are compatible with the electrode material. - Page 17 Proline Promag 53 Installation • Grounding rings, incl. seals, are mounted inside the process connections. The face-to-face length is not affected. Installing the grounding rings 1 = Process connection hexagonal-headed bolts 2 = O-ring seals 3 = Grounding ring or plastic disk (place holder)
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Page 18: Installing The Promag P Sensor
Depending on the application conditions, e.g. in the case of lined or floating pipes, it may be necessary to also mount ground disks between the sensor and the pipe flange for potential equalization. Ground disks can be ordered from Endress+Hauser as a separate accessory. "... - Page 19 Proline Promag 53 Installation A0008167 Place the ground disk and the additional seal(s) between the device flange and the pipe flange. Insert the screws through the flange bores. Tighten the nuts so that they are still loose. Now rotate the ground disk as shown in the graphic until the handle strikes the screws. This correctly centers the ground disk automatically.
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Page 20: Installing The Promag W Sensor
Depending on the application conditions, e.g. in the case of lined or floating pipes, it may be necessary to also mount ground disks between the sensor and the pipe flange for potential equalization. Ground disks can be ordered from Endress+Hauser as a separate accessory. "... -
Page 21: Tightening Torques For Promag P/W
Proline Promag 53 Installation A0008167 Place the ground disk and the additional seals between the measuring device flange and pipe flange (see graphic). Insert the screws through the flange bores. Tighten the nuts so that they are still loose. Now rotate the ground disk as shown in the graphic until the handle strikes the screws. This correctly centers the ground disk automatically. - Page 22 Installation Proline Promag 53 PN 16 12 × M20 PN 25 12 × M24 PN 10 12 × M20 – PN 16 12 × M24 – PN 25 12 × M27 – PN 10 12 × M20 – PN 16 12 ×...
- Page 23 Proline Promag 53 Installation 1800 PN 10 44 × M45 – – 1800 PN 16 44 × M52 1108 1003 – – 2000 PN 6 48 × M39 – – 2000 PN 10 48 × M45 1047 1092 – –...
- Page 24 Installation Proline Promag 53 4 × M12 – – – 4 × M16 – – 4 × M16 – – 4 × M16 – – 4 × M16 – – 4 × M16 – – 4 × M16 – –...
- Page 25 Proline Promag 53 Installation 2.7.5 Tightening torques for pressure ratings in accordance with AS 2129 Nominal Max. tightening torque [Nm] diameter AS 2129 Screws Pressure Promag W Promag P rating [mm] Hard rubber PTFE Table E 4 × M12 –...
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Page 26: Installing The Transmitter Housing
Installation Proline Promag 53 Installing the transmitter housing 2.8.1 Turning the transmitter housing Turning the aluminum field housing Aluminum field housing for non-Ex area £ 180° £ 180° A0007540 Aluminum field housing for Zone 1 or Class I Div. 1 For Zone 1 or Class I Div. - Page 27 Proline Promag 53 Installation 2.8.2 Turning the onsite display Press in the side latches on the display module and remove the module from the cover plate of the electronics compartment. 4 × 45° Turn the display to the desired position (max.
- Page 28 Installation Proline Promag 53 Pipe mounting " Caution! mm (inch) Danger of overheating! If the device is mounted on a Ø 20…70 warm pipe, make sure that the housing temperature (Ø 0.79…2.75) does not exceed +60 °C (+140 °F) which is the maximum temperature permitted.
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Page 29: Post-Installation Check
Proline Promag 53 Installation Post-installation check • Is the measuring device damaged (visual inspection)? • Does the device correspond to specifications at the measuring point, including process temperature and pressure, ambient temperature, minimum fluid conductivity, measuring range, etc.? • Is the serial number of sensor and the connected transmitter the same? •... -
Page 30: Wiring
Wiring Proline Promag 53 Wiring Warning! Risk of electric shock! Components carry dangerous voltages. • Never mount or wire the measuring device while it is connected to the power supply. • Before connecting the power supply, check the safety equipment. -
Page 31: Connecting The Various Housing Types
Proline Promag 53 Wiring Connecting the various housing types Wire the unit using the terminal assignment diagram inside the cover. 3.1.1 Compact version Transmitter connection: Connection diagram inside the connection compartment cover Power supply cable Signal cable or fieldbus cable... -
Page 32: Connecting The Remote Version Connecting Cable
Wiring Proline Promag 53 Connecting the remote version connecting cable 3.2.1 Connecting cable for Promag E/P/W Connecting cable termination Terminate the signal and coil current cables as shown in the figure below (Detail A). Fit the fine-wire cores with cable end ferrules (Detail B). - Page 33 Proline Promag 53 Wiring 3.2.2 Connecting cable for Promag H Connecting cable termination Terminate the signal and coil current cables as shown in the figure below (Detail A). Fit the fine-wire cores with cable end ferrules (Detail B). Signal cable termination Make sure that the cable end ferrules do not touch the wire shields on the sensor side! Minimum distance = 1 mm (0.04"), exception "GND"...
- Page 34 Wiring Proline Promag 53 3.2.3 Connecting cable connection S1 E1 E2 S2GND E S n.c. n.c. n.c. n.c. n.c. n.c. E1 E2 GNDE A0008180 Transmitter housing on connection housing, remote version Wall-mount housing on connection housing, remote version Sensor connection housing, remote version for Promag E/P/W Sensor connection housing, remote version for Promag H, DN 25 (1")
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Page 35: Potential Equalization
Proline Promag 53 Wiring Potential equalization Perfect measurement is only ensured when the medium and the sensor have the same electrical potential. Most sensors have a reference electrode installed as standard, which guarantees the required potential connection. This usually means that the use of ground disks or other measures are unnecessary. -
Page 36: Degree Of Protection
Wiring Proline Promag 53 Degree of protection The devices meet all the requirements for IP 67 (NEMA 4X). After mounting in the field or service work, the following points have to be observed to ensure that IP 67 (NEMA 4X) protection is retained: •... -
Page 37: Hardware Settings
Proline Promag 53 Hardware settings Hardware settings This section only deals with the hardware settings needed for commissioning. All other settings (e.g. output configuration, write protection, etc.) are described in the associated Operating Instructions on the CD-ROM. Note! No hardware settings are needed for measuring devices with HART or FOUNDATION Fieldbus-type communication. - Page 38 Hardware settings Proline Promag 53 PROFIBUS DP/PA Device address range: 0 to 126 Factory setting: 126 Miniature switches for device address OFF ON OFF ON Example shown: 1+16+32 = device address 49 Miniature switches for the address mode (method of addressing): –...
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Page 39: Device Address Ethernet/Ip Network
Proline Promag 53 Hardware settings Device address EtherNet/IP network Has to be set for measuring devices with the communication method: • EtherNet/IP The IP address can be configured via: • Miniature switches see description below • Webserver see section Software settings, "Device address EtherNet/IP network"... -
Page 40: Terminating Resistors
Hardware settings Proline Promag 53 Terminating resistors Note! If the measuring device is used at the end of a bus segment, termination is required. This can be performed in the measuring device by setting the terminating resistors on the I/O board. Generally, however, it is recommended to use an external bus terminator and not perform termination at the measuring device itself. -
Page 41: Commissioning
Proline Promag 53 Commissioning Commissioning Switching on the measuring device On completion of the installation (successful post-installation check), wiring (successful post-connection check) and after making the necessary hardware settings, where applicable, the permitted power supply (see nameplate) can be switched on for the measuring device. -
Page 42: Operation
Commissioning Proline Promag 53 Operation 5.2.1 Display elements Display lines/fields Main line for primary measured values Additional line for additional measured variables/status variables +24.502 Information line for bar graph display for example Info icons, e.g. volume flow +1863.97 Current measured values Engineering units/time units –50... -
Page 43: Navigating Within The Function Matrix
Proline Promag 53 Commissioning Navigating within the function matrix > 3 s – – – – – – – – A0007665 Enter the function matrix (starting with measured value display) Select the Block (e.g. USER INTERFACE) Confirm selection Select the group (e.g. CONTROL) Confirm selection... -
Page 44: Calling The Commissioning Quick Setup
Commissioning Proline Promag 53 Calling the Commissioning Quick Setup All the functions needed for commissioning are called up automatically with the Quick Setup. The functions can be changed and adapted to the process in question. Enter the function matrix (starting with measured value display) Select the group QUICK SETUP... -
Page 45: Software Settings
Proline Promag 53 Commissioning Software settings 5.5.1 Device address PROFIBUS DP/PA, Modbus RS485 Has to be set for measuring devices with the following communication methods: • PROFIBUS DP Device address range 0 to 126, factory setting 126 • Modbus RS485... - Page 46 Commissioning Proline Promag 53 5.5.2 Device address EtherNet/IP network Has to be set for measuring devices with the communication method: • EtherNet/IP The device address can be configured via: • Miniature switches see section Hardware settings, "Device address EtherNet/IP network" ä 39 •...
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Page 47: Troubleshooting
Proline Promag 53 Commissioning Displaying the address configurations via the local display > 3 s – … BASIC FUNCTION – … ETHERNET – … CONFIGURATION IP ADDRESS 1 – SUBNETMASK 1 GATEWAY 1 … IP ADDRESS 2 SUPERVISION – SUBNETMASK 2 …... - Page 48 www.addresses.endress.com...
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