Table of Contents
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INSTALL GUIDE
J A C E - 7 0 0 M O U N T I N G A N D
W I R I N G G U I D E
The JACE-700 is a compact,
embedded controller/server
platform that allows integrated
control and management of
external devices over the Internet.
It provides support for two
optional communications boards
as well as optional I/O expansion
modules.
Part Number 11694 Rev 1.6
May 2, 2011
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Table of Contents
Summary of Contents for Vykon JACE-700
- Page 1 J A C E - 7 0 0 M O U N T I N G A N D W I R I N G G U I D E The JACE-700 is a compact, embedded controller/server platform that allows integrated control and management of external devices over the Internet.
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Page 2: Table Of Contents
Tridium, Inc. Complete confidentiality, trademark, copyright and patent notifications can be found at: http://www.tridium.com/galleries/SignUp/Confidentiality.pd JACE, Niagara Framework, Niagara AX Framework and the Sedona Framework are trademarks of Tridium, Inc. JACE-700 MOUNTING AND WIRING GUIDE... - Page 3 About LEDs ..........27 Status ........................28 Heartbeat ......................28 Debug ........................28 USB ........................28 Ethernet Ports .......................28 Maintaining the JACE-700 ......28 Cleaning ........................29 Required NiMH Battery Maintenance ..............29 Replacement Parts ........31 Non-replaceable Parts ..................31 Standard Replacement Parts ................31 New Replacement Unit ..................31 Replacing the JACE-700 ..................32...
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Page 4: About This Guide
Related Documentation About This Guide This document covers the mounting and wiring of the Vykon® JACE-700 (J-700) controller. It assumes that you are an engineer, technician, or service person who is performing control system installation. Instructions in this document apply to the... -
Page 5: Product Description
May 2, 2011 Packaging and Features Product Description The JACE-700 controller is a compact embedded processor platform using on-board Flash memory for backup, in an expandable DIN-modular package. Designed for use in commercial environments, the controller runs the NiagaraAX Framework to provide integrated control, supervision, and network management solutions for wide variety of networked field devices. - Page 6 Connector ports As a JACE-7 series controller, the JACE-700 features a PowerPC 440EPx processor, 1GB Flash storage, and 1GB DDR-2 RAM. TCP/IP access is via two standard Gigabit Ethernet ports, and serial communications ports (RS-232, RS-485) are also standard.
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Page 7: Technical Specifications
RS-485 port, or to support remote I/O modules). • MiniPCI slot for optional T7-WIFI 802.11b/g WiFi adapter (AX-3.6 required). • Two (2) available JACE-7 comm option slots in the JACE-700, for LonWorks, RS-485 or RS-232, GPRS/Edge Cellular, Jennic 802.15.4 wireless, etc. -
Page 8: Equipment Ratings
Included in this package you should find the following items: • a JACE-700 controller. • These JACE-700 Mounting and Wiring Instructions, Part Number 11694 Rev 1.6 • a hardware bag containing the following items: — Two (2) 6-position screw terminal plugs, one for integral contact inputs (door tamper, UPS battery OK, UPS AC present), one end-mount to wire RS-485/power to optional remote expansion devices. -
Page 9: Precautions
Safety Precautions The following items are warnings of a general nature relating to the installation and start-up of the JACE-700 controller. Be sure to heed these warnings to prevent personal injury or equipment damage. Warning •... -
Page 10: Static Discharge Precautions
Static Discharge Precautions Static Discharge Precautions Static charges produce voltages high enough to damage electronic components. The microprocessors and associated circuitry within a JACE-700 controller are sensitive to static discharge. Follow these precautions when installing, servicing, or operating the system: Caution •... -
Page 11: Mounting
• You can mount the controller in any orientation. It it not necessary to remove the cover before mounting. • Mounting on a 35mm wide DIN rail is recommended. The JACE-700 unit base has a molded DIN rail slot and locking clip, as does the NPB-PWR-UN power supply module and any I/O expansion modules. - Page 12 MOUNTING Physical Mounting Figure 3 and the following procedure provides step-by-step DIN rail mounting instructions for the controller. Figure 3 JACE-700 controller and accessory mounting details. Removing from DIN rail Mounting on DIN rail JACE-700 NPB-PWR-UN Secure controller or last...
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Page 13: Removing And Replacing The Cover
Board Layout Figure 5 shows the location of connectors, option slots, and other features of the main board in the JACE-700 controller. For side views of communications ports and other features, see Figure 7 on page 19. -
Page 14: About Expansion Options
(RJ-45) Contact Inputs A JACE-700 controller ships with both option card slots 1 and 2 open. The DDR-2 RAM socket is populated with a 1GB module. A variety of communications option cards are available. For details, see the next section “About Expansion... -
Page 15: About Option Cards
May 2, 2011 About Option Cards About Option Cards The JACE-700 controller has two (2) available option slots to accept a custom option card, compatible with either of these types: • JACE-2/6 compatible options cards: 30-pin, 2 row connector, or •... - Page 16 Shield tab Option Slot 2 Option Slot 1 Procedure 2 Mounting an option card in a JACE-700 controller. Step 1 Remove power from the controller, including any external battery—see the previous Warning on page 15. Step 2 Remove the cover. See “Removing and Replacing the Cover, ”...
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Page 17: About Remote I/O Modules
Step 7 Replace the cover on the controller. About Remote I/O Modules The JACE-700 has an integral 6-pin connector to support remote I/O modules. The connector provides both 15Vdc power and RS-485 communications to modules on that connected trunk, and is located on the right side of the unit. -
Page 18: About Minipci Cards
802.11 wireless (WiFi) adapter option, model T7-WIFI. Note The JACE-700 requires NiagaraAX 3.6 or later for WiFi support. Please refer to the JACE 7 WiFi Option (T7-WIFI) Install Guide for mounting details, and the NiagaraAX JACE WiFi Option - Engineering Notes document for NiagaraAX platform configuration. - Page 19 Slot 2, such as an NPB-485-PWR card, NPB-232 card, or NPB-2X-485 card (note the last option actually adds two serial ports). In addition, there are two ports—these ports are located on the top side. JACE-700 MOUNTING AND WIRING GUIDE Part Number 11694 Rev 1.6...
- Page 20 RS-485 devices, meaning “minus to minus”, “plus to plus, ” and “shield to shield. ” Connect the shield to earth ground at one end only, such as at the JACE-700. Two USB-2.0 ports are standard on the controller. On the JACE-700, these ports are “stacked”...
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Page 21: Grounding
• Make all connections in accordance with national and local electrical codes. Use copper conductors only. • Do not exceed the 30W capacity of NPB-PWR-UN by the powered devices. JACE-700 MOUNTING AND WIRING GUIDE Part Number 11694 Rev 1.6... - Page 22 You can order and adapt a wall mount AC adapter (model WPM-XXX, where -XXX is -US, -EU, or -UK) to power only the JACE-700 controller. To use the adapter, you must cut off its “barrel plug” end, then wire the two leads into the “P-” and “P+”...
- Page 23 WIRING DETAILS May 2, 2011 Power Wiring Figure 9 Adapting a WPM-XXX wall mount AC adapter to power the JACE-700. Newer “coaxial” style adapter cable: Positive (+) Wire is Insulated Center Conductor 6-position 15.1 Cut off barrel plug connector plug...
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Page 24: Contact Inputs
A 2-position connector provides support for an external 12V sealed lead-acid (SLA) type rechargable battery. For more details, see “About the Backup Batteries, ” page 26. Figure 11 Sealed lead-acid backup battery connection on JACE-700 controller. JACE-700 PS– RS-485 15Vdc power and... -
Page 25: Wiring To Remote I/O Modules
“About the Backup Batteries” on page 26. Apply Power The JACE-700 controller does not include an on/off switch. To apply power, you simply energize the AC circuit (90–263 Vac) wired to the attached NPB-PWR-UN power supply module. If remote I/O modules are wired to the unit, they are also typically powered by the controller as well. -
Page 26: Check The Status Led
(trickle charge). Leaving the battery unconnected, or in the unit powered off will cause the battery to fully discharge in a matter of weeks. Note that in the case of a new controller, it ships from the factory Part Number 11694 Rev 1.6 JACE-700 MOUNTING AND WIRING GUIDE... -
Page 27: About Leds
About LEDs The JACE-700 provides a number of LEDs on its main board, of which only the Status and Heartbeat LEDs are visible on the cover. Checking other LEDs requires first removing the cover. -
Page 28: Status
Maintaining the JACE-700 This section provides information on the following topics: • Cleaning • Required NiMH Battery Maintenance • Replacement Parts • Replacing the JACE-700 • Returning a Defective Unit Part Number 11694 Rev 1.6 JACE-700 MOUNTING AND WIRING GUIDE... -
Page 29: Cleaning
13. To replace the battery, you must remove power to the unit and remove its cover. Caution Use only NiMH battery packs approved for use with the JACE-700. Procedure 5 Replacing NiMH battery assembly on a JACE-700 controller. Step 1 Backup the controller’s configuration to your PC using the appropriate NiagaraAX software tool (for example, Workbench). - Page 30 May 2, 2011 MAINTAINING THE JACE-700 Required NiMH Battery Maintenance Figure 13 Replacing NiMH battery pack in JACE-700 controller. Cover removed NiMH battery pack (NPB-J700-BATT) Unplug/plug NiMH battery from/to connector 1/4" (6mm) Kep nuts (2) fasten battery bracket to shield...
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Page 31: Replacement Parts
6-position, one 2-position, earth grounding wire). New Replacement Unit To replace an entire unit, order and install a new JACE-700 controller. If the faulty controller is still in warranty, you can receive credit by returning it. Be sure to contact the vendor for a return authorization (RA) number before shipping an item for return credit. -
Page 32: Replacing The Jace-700
“Static Discharge Precautions” section on page 10. To replace a JACE-700 with a new replacement unit, proceed as follows: Procedure 6 Replacing a JACE-700 controller. Step 1 If possible, use the appropriate NiagaraAX software tool to back up the con- troller’s configuration to your PC. -
Page 33: Returning A Defective Unit
If the unit is out of warranty, please discard any replaced part. • Do not return an out-of-warranty JACE-700 controller. Prior to returning the unit, contact your vendor to obtain a return materials authorization (RMA) number and other instructions. -
Page 34: Certifications
For related details, see the precaution “WEEE (Waste of Electrical and Electronic Equipment)” on page 10. Part Number 11694 Rev 1.6 JACE-700 MOUNTING AND WIRING GUIDE... -
Page 35: Ce Declaration Of Conformity
9/19/03 For measurement, control and laboratory use I, Steve Fey, President of Tridium Inc., hereby declare that the equipment specified above conforms to the above Directives and Standards. JACE-700 MOUNTING AND WIRING GUIDE Part Number 11694 Rev 1.6... -
Page 36: Tab Mounting Dimensions
(43.7) 5.0" (127) 0.334" Dia. (8.5) 5.6" 2.50" (142) (63.5) 8.7" (221) Figure 15 JACE-700 controller with power supply module attached. NPB-PWR-UN 2.50" 3.48” (63.5) (88.55) 8.125" (206) Distance between center of tabs from one unit to another unit Part Number 11694 Rev 1.6...
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