Table of Contents
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22-Ton, 27-Ton, 28-Ton & 35-Ton
Vertical/Horizontal Log Splitters
MODEL #'s 100171 (22-Ton), 100408 (27-Ton), 100342 (28-Ton), 100466 (35-Ton)
Operation Manual
This safety alert symbol identifies important safety messages in
!
this manual. Failure to follow this important safety information
may result in serious injury or death.
Part # 100164 Rev E
Effective November 15, 2016
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Table of Contents
Related Manuals for Dirty Hand Tools 100171
Summary of Contents for Dirty Hand Tools 100171
- Page 1 22-Ton, 27-Ton, 28-Ton & 35-Ton Vertical/Horizontal Log Splitters MODEL #’s 100171 (22-Ton), 100408 (27-Ton), 100342 (28-Ton), 100466 (35-Ton) Operation Manual This safety alert symbol identifies important safety messages in this manual. Failure to follow this important safety information may result in serious injury or death.
- Page 2 For Service or Questions Call 1-877-487-8275 720-287-5182 www.dirtyhandtools.com Dirty Hand Tools® is a brand of 1100 W 120th Ave, Suite 600 Westminster, CO 80234 • 720-287-5182...
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Page 3: Table Of Contents
Table of Contents Important Safety Information .............4 Intended Use ................4 Personal Protective Equipment ..........4 Safety Decals ................5 General Safety ................6 Preparation of the Log ...............6 Work Area ................. 6 Operation of the Log Splitter .............7 Repair and Maintenance Safety ..........8 Hydraulic Safety .................8 Fire Prevention ................9 Towing Safety ................10... -
Page 4: Important Safety Information
Important Safety Information WARNING WARNING: Read and understand the complete Operation Manual before assembling or using this product! Failure to comprehend and comply with warnings, cautions and instructions for assembly and operation could result in serious injury or death. Do not permit children to operate this equipment at any time. Do not permit others that have not read and understood the complete Operation Manual to operate this equipment. -
Page 5: Safety Decals
Important Safety Information SAFETY DECALS Make sure all safety warning decals are attached and in readable condition. Replace missing or defaced decals. Contact Dirty Hand Tools at 1-877-487-8275 for replacement decals. Operator Zone Decal Part # 100399 Pinch Point Decal Part # 100204 Oil Level Decal Part # 100207 Operation Decal Part # 100212 Warning Decal Part # 100208... -
Page 6: General Safety
Important Safety Information DANGER GENERAL SAFETY Failure to follow warnings, cautions, assembly and operation instructions in the Operation Manual may result in serious injury or death. Read the Operation Manual before operation. • Do not permit children to operate this equipment at any time. Do not permit others that have not read and understood the complete Operation Manual to operate this equipment. -
Page 7: Operation Of The Log Splitter
Important Safety Information OPERATION OF THE LOG SPLITTER Operate the log splitter from within the operation zone as shown in the diagrams below. The operator has the safest and most efficient access to the control valve and the beam in these locations. DANGER Failure to operate the log splitter in this position can result in serious injury or death. -
Page 8: Repair And Maintenance Safety
Important Safety Information REPAIR AND MAINTENANCE WARNING • Do not operate the log splitter when it is in poor mechanical condition or in need of repair. Frequently check that all nuts, bolts, screws, hydraulic fittings and hose clamps are tight. •... -
Page 9: Fire Prevention
Important Safety Information FIRE PREVENTION CAUTION • Do not operate the log splitter near an open flame or spark. Hydraulic oil and gasoline are flammable and can explode. • Do not fill the gas tank while the engine is hot or running. Allow the engine to cool before refueling. -
Page 10: Towing Safety
Important Safety Information CAUTION TOWING SAFETY • Check all local and state regulations regarding towing, licensing, and lights before towing your log splitter. • Check before towing to make sure that the log splitter is correctly and securely attached to the towing vehicle and that the safety chains are secured to the hitch or bumper of the vehicle with enough slack to allow turning. -
Page 11: Assembly Overview
1. Assembly Overview List of tools needed for assembly: • Hammer • Needle nose pliers • Box cutters • #2 Phillips screw driver • 6mm hex key wrench • 8mm driver • 13mm wrench or socket wrench • 17mm wrench or socket wrench • 19mm wrench or socket wrench •... -
Page 12: Hardware Kit
Hardware Kit Item # Part # Description Qty. 100166 Hardware Kit 100150 Beam Lock Assembly 100087 Beam Pivot Bracket Plate 100063 Hub Cap 100162 Hub Cap Tool 100143 Cotter Pin, 1/8 in. x 1-1/2 in. 100140 Castle Nut, 3/4 in.16 100142 Flat Washer, 3/4 in. -
Page 13: Log Catcher Kit
Log Catcher Kit Item # Part # Description Qty. 100157 Log Catcher Grate 100154 Log Catcher Support Plate 100155 Log Catcher Mount, Lower 100152 Log Catcher Mount, Upper 100165 Hex Bolt M10X1.5 x 30mm, G8.8 100089 Lock Washer, M10 100009 Hex Nut M10 x 1.5, G8.8 100161 Flat Washer, M10 100064 Button Head Screw, M10 x 1.5 x 30mm, G8.8... -
Page 14: Unpacking The Container
2. Unpacking the Container Step 2.1 Remove top and sides of crate Use a #2 phillips head and 8mm driver to remove hardware from the plywood shipping crate (shown above). Due to the use of wood staples, it may be necessary to use a hammer and/or a crow bar to fully remove the packaging top and sides. - Page 15 2. Unpacking the Container (continued) Step 2.3 Remove restraining bolts (tee nut bolts) from the beam. Use a 13mm wrench or socket to remove the two hex bolts that are securing the beam to the crate bottom (as shown below). Please note that the two hex bolts are located diagonally opposed to each other.
- Page 16 2. Unpacking the Container (continued) Step 2.4 Use a 13mm wrench or socket to remove the single hex bolt that is securing the tank assembly to the crate bottom (as shown below). 22-Ton/27-Ton REMOVE BOLT 28-Ton/35-Ton REMOVE BOLT...
- Page 17 2. Unpacking the Container (continued) Step 2.5 Use a 13mm wrench or socket to remove the two hex bolts that secure the Kohler engine to the crate bottom (as shown below). 28-Ton/35-Ton ONLY REMOVE BOLTS Step 2.6 Remove Tank & Engine Assembly from crate, then remove the Beam &...
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Page 18: Tank And Wheel Assembly
3. Tank and Wheel Assembly Installing the wheels: Step 3.1 Remove disposable spindle covers and wheel bearing covers. Step 3.2 Slide Wheel/Tire Assembly on to the spindle with valve stem of tire facing outwards. Step 3.3 Install the Flat Washer, 3/4 in. onto the spindle. -
Page 19: Tank And Tongue Assembly
4. Tank & Tongue Assembly Step 4.1 Attach the Tongue & Stand Assembly to the Tank & Engine Assembly with Hex Bolt, M12 x 1.75 x 1.10mm ; Flat Washer, M12 ; Lock Washer, M12 ; and Hex Nut, M12 x 1.75 in two places. -
Page 20: Tank And Engine Assembly (28/35-Ton)
5. Tank and Engine Assembly (28/35-Ton ONLY) Step 5.1 Remove Engine Bolts from tank. Step 5.2 Place Engine on tank. Step 5.3 Secure Engine on Tank in 4 places with Hex Bolt, M8 x 45mm, G8.8 Flat Washer, M8 and Hex Nut, Nylock, M8 x 1.25, G8.8 Step 5.4 Attach Suction Line Tube to Pump. -
Page 21: Beam Bracket Assembly
6. Beam Bracket Assembly Step 6.1 Attach the Beam Lock Bracket to the Beam & Cylinder Assembly with Hex Bolt, M12 x 1.75 x 35mm ; Flat Washer, M12 ; Lock Washer, M12 ; and Hex Nut, M12 x 1.75 in two places. -
Page 22: Beam And Tank Assembly
7. Beam & Tank Assembly Step 7.1 Rotate the Jack Stand attached to the side of the Tongue Assembly downwards into position by releasing the pin and then securing the release pin. Step 7.2 Remove the Retaining Clip, 1/8 in. and Hitch Pin, 5/8 in. -
Page 23: Hydraulic Line Connection
8. Hydraulic Line Connection CAUTION On pre-filled log splitters, hold hoses above the level of the hydraulic tank before removing end caps. Step 8.1 Hold Hydraulic Hoses above the level of the hydraulic tank to prevent fluid leakage and remove the end caps.* Step 8.2 Apply teflon tape or pipe sealant on to the hose fitting threads. -
Page 24: Log Catcher Installation
9. Log Catcher Installation Step 9.1 Rotate Beam & Cylinder Assembly down from upright position and lock in place with the release pin. Step 9.2 Install the Log Catcher Assembly with Hex Bolts, M10 x 1.5 x 30mm ; Flat Washer, M10 ;... -
Page 25: Operating Instructions
Operating Instructions DANGER WARNING: Read and understand the complete Operation Manual before assembling or using this product! Failure to comprehend and comply with warnings, cautions and instructions for assembly and operation could result in serious injury or death. Do not permit children to operate this equipment at any time. Do not permit others that have not read and understood the complete Operation Manual to operate this equipment. -
Page 26: Starting Instructions
Operating Instructions Step 2: After the hydraulic reservoir and the engine crankcase are filled with oil, start the engine. The hydraulic pump is self-priming. With the engine running, move the hydraulic valve lever toward the foot plate. This will cause the cylinder to extend and expel air. - Page 27 Operating Instructions CAUTION CAUTION: Turn Fuel Shut Off Valve to the “Off ” position before towing to avoid flooding the engine. NOTE: The engine‘s maximum speed is factory preset at 3600 RPM as the no load speed. The throttle should be set at the maximum speed for wood splitting to reach the horsepower required for the pump.
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Page 28: Towing
Operating Instructions NOTE: For operation in wooded areas, obtain a spark arrestor for the exhaust system. See the engine operating and maintenance manual and check with your authorized service center. See also Fire Prevention on page 5 of this manual. IMPORTANT: To extend the life of the hydraulic cylinder avoid bottoming out the wedge plate to the foot piece. -
Page 29: Tank/Engine Assembly
Tank & Engine Assembly Item # Part # Description Qty. 100103 Tank with Decals (22-Ton) 100487 Tank with Decals (27-Ton) 100391 Tank with Decals (28-Ton) 101447 Tank with Decals (35-Ton) 100120 Engine/Pump Assembly (22/27-Ton) 100392 Engine/Pump Assembly (28/35-Ton) 100129 Hex Bolt, M8 x 1.25 x 45MM, G8.8 100130 Flat Washer, M8 100128... -
Page 30: Pump/Engine Assembly
Pump & Engine Assembly Item # Part # Description Qty. 100121 Engine, Kohler SH265 (22/27-Ton) 100390 Engine, Kohler CH395 (28/35-Ton) 100159 Bar, Key Stock, SQ 3/16 in. x 1-1/2 in. (22/27-Ton) 1 100483 Bar, Key Stock, SQ 1/4 in. x 2 in. (28/35-Ton) 100127 Lock Washer, M8 100486 Hex Bolt, 5/16 in.-24 x 1.25 in., Z5 100126 Hex Bolt, M8 x 1.25 x 30mm, G8.8... -
Page 31: Beam Assembly
Beam Assembly Item # Part # Description Qty. 100018 Beam (22-Ton) 100469 Beam (27-Ton) 100197 Beam (28-Ton) 101434 Beam (35-Ton) 100026 Cylinder Assembly, 4 in., F 1/2 NPT (22-Ton) 1 100217 Cylinder Assembly, 4-1/2 in., F 1/2 NPT (27/28-Ton) 100211 Cylinder Assembly, 5 in., F 1/2 NPT (35-Ton) 100035 Wedge, 8 in. -
Page 32: Tongue Assembly
Tongue Assembly Item # Part # Description Qty. 100050 Tongue 100061 Ball Coupler Assembly, 2 in. 100080 Tongue Stand (22/27-Ton) 100378 Tongue Stand with Jack (28/35-Ton) 100084 Manual Canister 100085 Hex Bolt, M6 x 1.0 x 20mm, G8.8 100445 Fender Washer, M6 100070 Shim, OD 75mm, ID 64mm x 1mm 100069... - Page 33 Notes...
- Page 34 Notes...
- Page 35 Notes...
- Page 36 Record the information below for future reference. Model No. Serial No. Date of Purchase Place of Purchase For Service or Questions Dirty Hand Tools® is a brand of Call 1-877-487-8275 720-287-5182 1100 W 120th Ave., Suite 600 www.dirtyhandtools.com Westminster, CO 80234 • 720-287-5182...
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Questions and answers
Ì have a 22 ton splitter with a leaky ram. Need correct ram repair kit