AGRU EF 110-B User Manual

AGRU EF 110-B User Manual

Mobile welding system for inside beadless welding
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User's Manual
Mobile Welding System for Inside Beadless Welding
EF 110-B
P.O. Box 1108 • 655 Andover St.,Lawrence, MA 01843 • Tel: (800) 343-3618, (781) 321-5409
Version October 2015
Fax: 800-787-6861• Website: www.asahi-america.com • Email: asahi@asahi-america.com

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Summary of Contents for AGRU EF 110-B

  • Page 1 User’s Manual Mobile Welding System for Inside Beadless Welding EF 110-B P.O. Box 1108 • 655 Andover St.,Lawrence, MA 01843 • Tel: (800) 343-3618, (781) 321-5409 Version October 2015 Fax: 800-787-6861• Website: www.asahi-america.com • Email: asahi@asahi-america.com...
  • Page 2: Table Of Contents

    Indication of Power Supply Failure at the Last Welding ........25 Service and Repair ....................25 Service and Repair Contact ................25 Manufacturer Warranty ..................25 Technical Documentation ..................25 Risk Assessment ....................25 Included in Standard Delivery ................26 Declaration of Conformity ....................27 Version October 2015 agru EF 110-B User’s Manual...
  • Page 3 Caution damage. If the machine is operated through a power supply without a grounding conductor, this will void any and all warranty under which the product may be. agru EF 110-B User’s Manual Version October 2015...
  • Page 4: Introduction

    Thank you. Safety Messages This User’s Manual contains important instructions for operating the mobile plastic welding system for inside beadless welding agru EF 110–B safely. Every person who operates the system will have to conform to the instructions of this manual.
  • Page 5: Safety Messages And Information On Remaining Risk

    Power Supply Only through Line with Protective Grounding Conductor The system has to be operated exclusively with a power supply Important line equipped with a protective grounding conductor, as a power agru EF 110-B User’s Manual Version October 2015...
  • Page 6: User/Operator Obligations

    • The system may be operated only when observed. Only persons who were properly trained by agru or another, authorized organization and whose training was acknowledged by an appropriate certificate are allowed to operate and observe the system. Other persons must neither operate nor observe it.
  • Page 7: Transport And Storage

    When the printer is moved or shipped, the roll of labels in the printer has to be removed. Important Inside view of the case for the reducer inserts agru EF 110-B User’s Manual Version October 2015...
  • Page 8: Identifying The Machine

    Only the welding parameters encoded in the fitting-specific bar code can be used for a welding operation. When jointing with agru’s specialty fittings for inside beadless welding, RFID transponder cards are used instead of the bar code as the means of data input.
  • Page 9: Control Panel

    All welding and traceability data are entered with the keypad on the front panel or read from a code card using RFID radio identification. agru EF 110-B User’s Manual Version October 2015...
  • Page 10: Specifications

    The welding process is performed as follows: • All welding parameters and traceability data for the components are read from a RFID transponder card or a bar code or entered Version October 2015 agru EF 110-B User’s Manual...
  • Page 11: Operation

    To do so, loosen the locking thumb screws and either remove the clamp or re-adjust it and secure it by tightening the locking screws again. agru EF 110-B User’s Manual Version October 2015...
  • Page 12 If the machine finds that something is wrong or that the last joint was not properly welded (power supply failure, clock failure, etc.; see Sect. 4.7), Version October 2015 agru EF 110-B User’s Manual...
  • Page 13: Entering Traceability Data For The Joint

    Provided is was enabled in the configuration menu (see Sect. 4.4), a commission number-related joint number is also recorded and saved to agru EF 110-B User’s Manual Version October 2015...
  • Page 14: Configuring The Welding System

    (°C / °F) welding data can be selected. Unit of Pressure Menu In a sub-menu, the unit of pressure used for displaying and saving (bar / psi) welding data can be selected. Version October 2015 agru EF 110-B User’s Manual...
  • Page 15: Entering Welding Parameters Manually

    START/SET key to confirm your input. The “Start ?” mes- Tc = 0000s sage displayed after the confirmation by START/SET (see Display 10) T1 = 0500s indicates that the unit is ready for welding. P1 = 00.0bar Display 8 agru EF 110-B User’s Manual Version October 2015...
  • Page 16: Entering The String Of Numbers

    Reposition the outer clamps on both sides as needed by loosening top of its carriage; to lock, lower quick then retightening the thumb screw at their far end. release lever on the front of the seat Version October 2015 agru EF 110-B User’s Manual...
  • Page 17: Connecting The Electrofusion Fitting

    An inside beadless welding requires a transponder card with a special 34-digit code. Read the fitting code either by holding a transponder card in front of agru EF 110-B User’s Manual Version October 2015...
  • Page 18: Direct Welding With The Autoweld Feature

    First pull the spacer bar away from its parking position on the right-hand ... and spacer bar in its side in the bottom of the fitting clamp and install it inside the fitting in working position Version October 2015 agru EF 110-B User’s Manual...
  • Page 19: Welding Process

    In principle, the cooling time countdown can be canceled by the STOP/RESET key agru EF 110-B User’s Manual Version October 2015...
  • Page 20: Aborted Welding Process

    The input voltage to the control unit is > 280 V; the welding process, if started, will likely be flawed and should not be started or repeated if the error appears during welding. Version October 2015 agru EF 110-B User’s Manual...
  • Page 21: Using Viewweld To View Welding Reports And Print Tags

    To call the ViewWeld abstract of a welding report, press the key in No Error the bar code input screen (see Display 2). Browsing through the saved Display 14 welding reports is then possible by pressing the cursor keys. agru EF 110-B User’s Manual Version October 2015...
  • Page 22: Downloading The Reports

    Wait for all the selected reports to transfer and the “Download completed” message to appear on the screen. If a problem occurs while the download is in progress, an error message Version October 2015 agru EF 110-B User’s Manual...
  • Page 23: Deleting Data From Memory

    Therefore, if this error occurs, check them for proper fit and, if worn, replace them with new ones. Overheating Switch The welding process aborts if the temperature of the transformer in the agru EF 110-B User’s Manual Version October 2015...
  • Page 24: Indication Of Power Supply Failure At The Last Welding

    1 year. Technical Documentation Wiring diagrams, computer-assisted designs and further technical litera- tures, as complements or more in depth, will be gladly provided by agru Kunststofftechnik upon request at the address given above. Risk Assessment A risk assessment under the provisions of the so-called machinery direc- tive 2006/42/EC was conducted for the machine by a qualified person entitled to the performance of such an assessment.
  • Page 25: Included In Standard Delivery

    Included in Standard Shipment 1 x Welding Machine upon reqiest P.O. Box 1108 • 655 Andover St.,Lawrence, MA 01843 • Tel: (800) 343-3618, (781) 321-5409 Fax: 800-787-6861• Website: www.asahi-america.com • Email: asahi@asahi-america.com agru EF 110-B User’s Manual Version October 2015...
  • Page 26: Declaration Of Conformity

    Tel: 800-343-3618; 781-321-5409 Direct Sales: East (800) 232-7244 Central (800) 442-7244 West (800) 282-7244 Fax: 800-787-6861 www.asahi-america.com asahi@asahi-america.com P.O. Box 1108 • 655 Andover St.,Lawrence, MA 01843 • Tel: (800) 343-3618, (781) 321-5409 Fax: 800-787-6861• Website: www.asahi-america.com • Email: asahi@asahi-america.com...

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