Sase PDG 8000 Manual
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Sase PDG 8000 Manual

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See also: Operator's Manual , Manual
Version 15
Ser #: 1328 - 1450
Date: 4/20/2016

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  • Page 1 Version 15 Ser #: 1328 - 1450 Date: 4/20/2016...

  • Page 5: Table Of Contents

    Table of Contents Cover Letter from Owner Table of Contents Introduction Diamond Tooling Changing Diamonds Personal Safety Diamond Tooling Quick Reference Plastics & Water System 12-13 Testing Stage 14-15 Motor on Drum 16-17 Frame without Drum 18-19 Handle Assembly 20-21 Basic Frame 22-23 Step View...

  • Page 6: Cover

    Set-Up Position the grinder in the working area. Make sure there are diamonds The SASE PDG 8000 planetary diamond grinders are designed for wet or dry underneath the machine, and that the head locks are tight. grinding of marble, terrazzo, granite and concrete. Their applications range from rough grinding through to a polished finish.

  • Page 7: Diamond Tooling

    Determining Diamond Selection Following is a guide for this procedure. Preparation Diamond Background s an Press the Stop button and engage the Emergency Stop button. A Diamond abrasives usually consist of 2 components: extra precaution, you can unplug the power cord. ...
  • Page 8 Never use a machine that has been modified in any way from its original specification. Should the user fail to comply with these, SASE Company Inc or its  representatives are free from all liability both directly and indirectly.
  • Page 9 Much care and attention has been given by SASE to ensure maximum protection is given to the drive. When transporting, it is important to ensure the machinery is properly secured at WARNING HIGH VOLTAGE! all times to eliminate “bouncing”.

  • Page 12: Plastics & Water System

    6 / 7 to the frame here TOP VIEW SIDE VIEW Number 8 is inserted into the plastic half shells, creating threaded holes to attach numbers 9 and 10 PDG 8000 Plastics & Water System SCALE: 1:1 WEIGHT: SHEET 1 OF 1...

  • Page 13: Plastics & Water System

    TANK, WATER PDG.20283.00 HOOK, RING NB.47.123 RIVET, BLIND 1/8 DIA 0.313 L PDG.80081.00 DECAL SET, PDG 8000 PDG.20270.00 TRIM, FLEXIBLE 3/16" X 5/8" 3 ft PDG.20395.00 ADAPTER, USB CHARGER(NOT DISPLAYED)(Arrow 6 is nearly pointing where it goes) Machines after serial number MMYY0350 incorporate "Roto-Molded" Plastic shells, previous versions used Fiber-Glass "Plastic"...

  • Page 14: Testing Stage

    PDG 8000 Back View Testing Stage SCALE: 1:1 WEIGHT: SHEET 1 OF 1...
  • Page 15 Testing Stage Item No. Part No. Description Quantity See Page 23 Frame with-out Drum Assembled See Page 21 Motor On Drum Assembled NB.10.121 SCREW, HEX METAXENTRIC 1"-8 X 4" MODIFIED PDG.80085.00 RACK, WEIGHT PDG.83377.00 COVER, STEEL FRAME NB.16.117 SCREW, FLANGED HEX HEAD CAP M6-1.0 X 12 NON-SERRATED ZINCED VAC.HS3.00050 HOSE, BLACK PDG VACUUM 3.0"...

  • Page 16: Motor On Drum

    PDG 8000 Motor On Drum DETAIL A SCALE 1 : 6 SCALE: 1:1 WEIGHT: SHEET 1 OF 1...
  • Page 17 Motor on Drum Item No. Part No. Description Quantity PDG.80066.00 SHROUD, MOLDED VACUUM PDG.20249.00 RUBBER, EPDM GASKET NB.11.108 SCREW, FLANGED HEX HEAD CAP M6 -1.0 X 16 PDG.80071.30 GASKET, MOTOR PDG.80107.00 SPACER, MOTOR FOR COUPLING DESIGN PDG8K HOL.U11899 MOTOR, 780 230-460V 15KW 50-60HZ SIEMENS(7/8/9 included) HOL.U11970 Fan-Cover, MOTOR, 780 230-460V 15KW 50-60HZ SIEMENS(Part of 6) HOL.900016...

  • Page 18: Frame Without Drum

    4 4 4 4 PDG 8000 Frame without Drum SCALE: 1:1 WEIGHT: SHEET 1 OF 1...
  • Page 19 Frame W/O Drum Item No. Part No. Description Qty. See Page 25 Handle Assembly See Page 27 Basic Frame Assembly PDG.80199.00 DRIVE, WITH ENCLOSURE E-SC SERIES 20HP 380-460V W/LEAD NB.13.116 SCREW, FLAT HEAD SOCKET CAP M6 -1.0 X 20 NB.10.150 SCREW, HEX M6 X 180 STAINLESS NB.20.132 NUT, NYLOC M6...

  • Page 20: Handle Assembly

    TITLE: Handle Assembly SCALE: 1:6 WEIGHT: 18.6kg SHEET 1 OF 1...

  • Page 21: Handle Assembly

    Handle Assembly Item No. Part No. Description Qty. PDG.20225.00 STEM, HANDLE NB.30.129 WASHER, WAVEY PDG.20229.00 ACTUATOR, STEM LOCK PDG.20228.00 LOCK, HANDLE STEM PDG.20230.00 COVER, HANDLE STEM NB.12.219 SCREW, SOCKET HEAD CAP M8-1.25 X 25 12.9 ZINC NB.30.111 WASHER, FLAT M8 ZINC NB.70.110 KEY, PARALLEL M5 X 20 PDG.20227.00...

  • Page 22: Basic Frame

    PDG 8000 Basic Frame SCALE: 1:9 WEIGHT:lb SHEET 1 OF 1...
  • Page 23 Basic Frame Item No. Part No. Description Qty. PDG.80084.00 FRAME, SKELETAL PDG.80062.00 BUSHING, METAXENTRIC NB.10.123 SCREW, MOD HEX HEAD CAP M24 X 250 PDG.20255.01 BUSHING, WHEEL AXLE METRIC PDG.80068.00 WHEEL, REAR M300 NB.20.151 NUT, HEX M24 PDG.80090.00 PIVOT, HANDLE STEM PDG.80106.00 SHIM, HANDLE STEM PIVOT PDG.80088.00...

  • Page 24: Step View

    PDG 8000 Step View SCALE: 1:20 WEIGHT: SHEET 1 OF 1...
  • Page 25 Step View Item No. Part No. Description Qty. PDG.80058.00 STEP, TILT ASSIST NB.15.250 SCREW, SOCKET HEAD SHOULDER M12 X 16 ZINCED PDG.20237.00 STUD, BALL GAS STRUT PDG.20236.00 STRUT, GAS PDG.20235.25 ROD,TILT STEP STOP V2 NB.50.127 PIN, COTTER 0.093" WIRE PDG.20235.20 TUBE, TILT STEP STOP (Covers # 5)

  • Page 26: Complete Drum

    PDG 8000 Complete Drum SCALE: 1:11 WEIGHT: 191kg SHEET 1 OF 1...

  • Page 27: Complete Drum

    Complete Drum Item No. Part No. Description Qty. See Page 37 Bottom Plate Assembled PDG.80039.00 BELT, MAIN PK21 M75 X 3046 OC BOTTOM PDG.80040.00 BELT, PTO PK6 M11 X 1310 OC MIDDLE See Page 39 Top Plate Assembled NB.12.219 SCREW, SOCKET HEAD CAP M8-1.25 X 25 12.9 ZINC PDG.80041.00 BELT, TOP PK10 M35 X 1460 OC PDG.80044.00...

  • Page 28: Bottom Drum Assembly Level I

    6 6 6 6 PDG 8000 Bottom Drum Assembly Level I SCALE: 1:8 WEIGHT: 101.4kg SHEET 3 OF 3...
  • Page 29 Bottom Drum I Assembly Item No. Part No. Description Qty. PDG.80027.00 PLATE, BOTTOM DRUM STEEL PDG.80019.00 POST, MAIN TENSIONER REACT PDG.80025.00 STANCION, INNER PDG.80026.00 STANCION, PERIMETER NB.50.147 PIN, SPIRAL M3 X 16 NB.12.219 SCREW, SOCKET HEAD CAP M8-1.25 X 25 12.9 ZINC...

  • Page 30: Bottom Drum Assembly Level

    8 8 8 PDG 8000 Bottom Drum Assembly Level II SCALE: 1:8 WEIGHT: 101.4kg SHEET 2 OF 3...
  • Page 31 Bottom Drum II Assembly Item No. Part No. Description Qty. See Page Bottom Drum I Assemnbled PDG.8A005.00 SUBASSEM, BELT TIGHTENER PDG.8A006.00 SUBASSEM, MAIN BELT IDLER NB.18.140 SET SCREW, M16-2.0 X 16 PDG.8A007.50 SUBASSEM, MAIN BELT SPINDLE SPIDER REV 3 NB.12.213 SCREW, SOCKET HEAD CAP M8-1.25 X 16 12.9 NB.12.108 SCREW, SOCKET HEAD CAP M6 -1.0 X 12 ZINC...

  • Page 32: Bottom Drum Assembly Level Iii

    DETAIL A SCALE 1 : 4 PDG 8000 Bottom Drum Assembly Level III SCALE: 1:8 WEIGHT: 101.4kg SHEET 1 OF 3...
  • Page 33 Bottom Drum III Assembly Item No. Part No. Description Qty. PDG.80008.00 LINK, IDLER REINFORCING PDG.20208.00 BAR, TENSIONER CONTROL PDG.20207.00 ROD, MAIN BELT TENSIONER NB.20.120 NUT, TENSIONER M12 NB.15.251 SCREW, SOCKET HEAD SHOULDER M12 X 60 PDG.8A009.00 SUBASSEM, PTO PDG.8A008.00 SUBASSEM, PLANETARY PDG.20254.00 SPRING, TENSION MAIN BELT NB.10.230...

  • Page 34: Top Plate Assembly

    PDG 8000 Top Plate Assembly SCALE: 1:6 WEIGHT: 48.9kg SHEET 1 OF 1...
  • Page 35 Top Plate Assembly Item No. Part No. Description Qty. PDG.80028.00 PLATE, TOP DRUM PDG.2A001.00 SUBASSEM, PTO TENSIONER PDG.8A004.00 SUBASSEM, TOP TENSIONER PDG.8A003.00 SUBASSEM, TOP BELT IDLER NB.12.252 SCREW, SOCKET HEAD CAP M12-1.75 X 30 12.9 ZINC NB.12.108 SCREW, SOCKET HEAD CAP M6 -1.0 X 12 ZINC NB.13.218 SCREW, FLAT HEAD SOCKET CAP M8 -1.25 X 20 PDG.8A002.00...
  • Page 36 PDG 8000 Drum Sheave SCALE: 1:10 WEIGHT: SHEET 1 OF 1...

  • Page 37: Drum Sheave Assembly

    Drum Sheave Assembly Item No. Part No. Description Qty. PDG.80029.60 SHEAVE, STATIONARY DRUM PDG.20250.00 BEARING, 6020-2RS NB.40.131 RING, INTERNAL RETAINING M150 PDG.80032.50 SPINDLE, DRUM NB.40.133 RING, EXTERNAL RETAINING M100 PDG.8A001.00 SUBASSEM, DRUM SHEAVE...

  • Page 38: Intermediate Sheave Assembly

    PDG 8000 Intermediate Sheave SCALE: 1:10 WEIGHT: 6.11kg SCALE: 1:10 WEIGHT: 6.11kg SHEET 1 OF 1 SHEET 1 OF 1...
  • Page 39 Intermediate Assembly Item No. Part No. Description Qty. PDG.80033.00 AXLE, INTERMEDIATE NB.20.107 LUGNUT, M12-1.5 PDG.80034.00 SHEAVE, INTERMEDIATE PDG.20201.00 PDG.20209.00 SPACER, PTO HUB NB.20.108 NUT, HEX FLANGE M20-2.5 PDG.8A002.00 SUBASSEM, INTERMEDIATE SHEAVE...

  • Page 40: Pto Tensioner Assembly

    TITLE: PTO Tensioner Assembly SCALE: 1:2 WEIGHT: 1.99kg SHEET 1 OF 1...

  • Page 41: Pto Tensioner Assembly

    PTO Tensioner Assembly Item No. Part No. Description Quantity PDG.20203.00 PTO Tensioner Clamp PDG.20204.00 PTO Tensioner Plate PDG.20220.00 Bearing 3204-2RS PDG.20212.00 PTO Tension Idler PDG.20211.00 PTO Tension Idler Spacer PDG.20214.00 Modifed M20-2.5x55 Hex Head Screw* NB.20.110 M20x2.5 Jam Nut PDG.2A001.00 PTO Tensioner Sub-Assembly...

  • Page 42: Top Belt Idler Assembly

    Install O-Ring with dab of grease & prior to inserting bolt PDG 8000 Top Belt Idler Assembly SCALE: 1:2 WEIGHT: 1.1kg SHEET 1 OF 1...
  • Page 43 Top Idler Assembly Item No. Part No. Description Qty. PDG.80038.00 BASE, TOP BELT IDLER PDG.80037.00 IDLER, TOP BELT PDG.20220.00 BEARING, 3204-2RS PDG.20215.00 O-RING, M30 PDG.80078.00 SCREW, MODIFIED SOCKET HEAD M20-2.5 X 46.8 PDG.8A003.00 SUBASSEM, TOP BELT IDLER...

  • Page 44: Top Tensioner Assembly

    Install O-Ring with dab of grease & prior to inserting bolt PDG 8000 Top Tensioner Assembly SCALE: 1:3 WEIGHT: 1.93kg SHEET 1 OF 1...

  • Page 45: Top Tensioner Assembly

    Top Tensioner Assembly Item No. Part No. Description Qty. PDG.20210.00 SPACER, TOP BELT TENSIONER IDLER PDG.80035.00 IDLER, TOP BELT TENSIONER PDG.20220.00 BEARING, 3204-2RS NB.13.116 SCREW, FLAT HEAD SOCKET CAP M6 -1.0 X 20 PDG.20206.50 CLAMP, TOP BELT TENSIONER PDG.20205.50 PLATE, BELT TENSIONER PDG.20215.00 O-RING, M30 NB.12.263...

  • Page 46: Belt Tightener

    PDG 8000 Main Belt Tightener SCALE: 1:5 WEIGHT: 5.89Kg SHEET 1 OF 1...
  • Page 47 Main Belt Tightener Assembly Item No. Part No. Description Qty. PDG.80014.00 PIVOT, MAIN BELT TENSIONER PDG.80012.00 ARM, LOWER TENSIONER PDG.80015.00 STANCION, MAIN TENSIONER HEAVY PDG.80016.00 SPACER, MAIN TENSIONER PDG.80021.00 SPINDLE, MAIN TENSIONER PDG.80022.00 SPACER, LOWER TENSIONER SPINDLE PDG.80023.00 SPACER, UPPER TENSIONER SPINDLE PDG.20219.00 BEARING, 63008-2RS PDG.80020.00...

  • Page 48: Main Belt Idler

    PDG 8000 MAIN BELT IDLER SCALE: 1:4 WEIGHT: 2.27kg SHEET 1 OF 1...

  • Page 49: Main Belt Idler

    Main Idler Assembly Item No. Part No. Description Qty. PDG.80011.00 SPINDLE, MAIN BELT IDLER PDG.80010.00 IDLER, MAIN BELT PDG.20219.00 BEARING, 63008-2RS PDG.80009.00 RETAINER, IDLER BEARING NB.50.143 PIN, HARDENED M8 X 26 PDG.80114.00 SPACER, MAIN BELT IDLER BEARING PDG.8A006.00 SUBASSEM, MAIN BELT IDLER...

  • Page 50: Main Belt Spindle Iii

    Red LocTite is used for #10 Green LocTite is used for #8 Before pressing #9, Insert 3; NB.12.219 into #6. Remove the 3; NB.12.219 after #10 are set tight. PDG 8000 Main Belt Spindle III SCALE: 1:4 WEIGHT: 6.14kg SHEET 1 OF 1...

  • Page 51: Main Belt Spindle

    Main Spindle Assembly Item No. Part No. Description Qty. PDG.80002.50 SHEAVE, MAIN DRIVE REV 3 2 & 5 PDG.20218.00 BEARING, 62208-2RS PDG.80003.00 SPACER, OUTER MAIN BEARING PDG.80004.00 SPACER, INNER MAIN BEARING PDG.80005.00 SPINDLE, MAIN BEARING REVISED NB.40.110 RING, EXTERNAL RETAINING M40 NB.50.138 PIN, CYLINDER M5 x 20 PDG.80002.53...

  • Page 52: Planetary Assembly

    PDG 8000 Planetary Assembly SCALE: 1:10 WEIGHT: 5.14kg SHEET 1 OF 1...

  • Page 53: Planetary Assembly

    Planetary Assembly Item No. Part No. Description Qty. PDG.80001.00 SHEAVE, PLANETARY PDG.20200.00 AXLE, PLANETARY 40MM NB.50.143 PIN, HARDENED M8 X 26 NB.20.107 NUT, LUG M12-1.5 NB.20.108 NUT, HEX FLANGE M20-2.5 PDG.20201.00 PDG.8A008.00 SUBASSEM, PLANETARY Older versions of this assembly, use PDG.80001.00 without countersunk holes. That version uses NB.20.109 (JAM NUTS), instead of NB.20.107 (LUG NUTS)
  • Page 54 TORQUE 80ft/lb2 TORQUE 60ft/lb2 PRESS FIT PDG 8000 POWER TAKE OFF (PTO) SCALE: 1:10 WEIGHT: 6.92 SHEET 1 OF 1...
  • Page 55 Power Take Off (PTO) Item No. Part No. Description Qty. PDG.20201.00 PDG.80007.50 SHEAVE, PTO HUB NB.20.107 Lugnut, M12-1.5 PDG.20202.00 AXLE, PTO NB.20.108 NUT, HEX FLANGE M20-2.5 PDG.80006.50 SHEAVE, PTO DRIVE NB.12.111 SCREW, SOCKET HEAD CAP M6 -1.0 X 16 12.9 PDG.8A009.00 SUBASSEM, PTO...

  • Page 56: Flex Head

    PDG 8000 Flex Head SCALE: 1:5 WEIGHT: 3.81 SHEET 1 OF 1...
  • Page 57 Flex Head Item No. Part No. Description Qty. PDG.20103.00 YOKE, SUSPENSION PDG.20100.50 PLATE, DRIVING (Rev) PDG.20101.25 PLATE, DRIVEN (QM) PDG.20102.01 ELEMENT, CENTER STUDDED PDG.20109.00 BUSHING, YOKE PDG.20106.25 POST, SPRING NB.13.216 SCREW, FLAT HEAD SOCKET CAP M8-1.25 X 16 NB.13.218 SCREW, FLAT HEAD SOCKET CAP M8 -1.25 X 20 PDG.20104.25 LOCK, SHAMROCK PLATE ASSEM PDG.20106.51...

  • Page 58: Tooling

    Top View Bottom View PDG 8000 Magnetic Tooling Plate SCALE: 1:5 WEIGHT: SHEET 1 OF 1...

  • Page 59: Tooling

    Tooling Plate Item No. Part No. Description Qty. PDG.80076.00 PLATE, TOOLING 8000 HOL.904134 QCS METAL BOND ADAPTERS FOR MAGNETS NB.13.118 SCREW, FLAT HEAD SOCKET CAP M6 -1.0 X 12 ZINC PDG.20295.00 MAGNET, 5/8" OD X 1/8" THICK WITH CS HOLE NORTH NB.13.110 SCREW, M4 X 6 FLAT HEAD PHILLIPS S/S PDG.80183.10...
  • Page 60 Filter Maintenance: 100 Hours 3 3 3 2 2 2 PDG 8000 Door Not Shown Control Box SCALE: 1:5 WEIGHT: 19.72kg SHEET 1 OF 1...

  • Page 61: Inverter

    Inverter Item No. Part No. Description Quantity PDG.20341.00 PDG.20342.00 Holder, Fuse PDG.20342.01 Fuse PDG.20343.00 Low Volt Power Supply PDG.20343.01 High Volt Power Supply PDG.20344.00 Terminal, Connection DR1.5/4 PDG.20345.00 Terminal, Block M10/10P PDG.20346.00 Terminal, M35/16P PDG.80202.00 Drive Only, Mitsubishi Inverter/ 230V PDG.80202.50 Drive Only, Mitsubishi Inverter/ 380V or 460V PDG.20239.00...
  • Page 62 PDG 8000 Operator Interface SCALE: 1:2 WEIGHT: 1.22kg SHEET 1 OF 1...

  • Page 63: Operator Control Panel

    Operator Control Panel Item No. Part No. Description Quantity PDG.20318.00 Enclosure, Box PDG.20320.00 Panel, No GOTT Face PDG.20317.00 12-Pin Male Connector PDG.20326.00 Emergency Stop 5 & 6 PDG.20331.00 Potentiometer, W/ Knob PDG.20323.00 Green Push, Button PDG.20322.00 Orange Push, Button PDG.20324.00 Red Push, Button...
  • Page 64 B E L T T E N S I O N S 80 ±5 85 ±5 150 ±5...
  • Page 66    ...
  • Page 67 Display Screen Error Code Index FAULT CODE DRIVE DISPLAY DERSCRIPTION No fault E.OC1 Overcurrent trip during acceleration E.OC2 Overcurrent trip during constant speed E.OC3 Overcurrent trip during deceleration or stop E.OV1 Regenerative overvoltage trip during acceleration E.OV2 Regenerative overvoltage trip during constant speed E.OV3 Regenerative overvoltage trip during deceleration or stop E.THT...
  • Page 68 Prior to any repair work on the machine and its drives, secure the machine against unintentional powering on. Problem  Possible cause  Remedy  Excessive Imbalance due to worn or Replace all worn or broken broken grinding tools. parts. Vibration  Screws worked loose on the grinding disc. ...
  • Page 69   Prior to any repair work on the machine and its drives, secure the machine against unintentional powering on. Problem  Possible cause  Remedy  Motor does not Missed phase Check the main power supply switch on  and switch on again Replace Defective component ...
  • Page 70 Corporate Office 26423 79 Ave South Kent, WA 98032-7321 1.800.522.2606 (P) 1.877.762.0748 (F) www.SASECompany.com sales@SASECompany.com...

  • Page 71: Warranty

    (1) year from original date of purchase. In the event that you should have a claim SASE shall repair, replace or remedy the defective parts resulting from the faulty design, materials or workmanship. Note: This warranty is only valid for equipment either sold by SASE or by an authorized wholesaler or distributor.
  • Page 72 SASE PRODUCT & WARRANTY REGISTRATION WARRANTY IS VOID IF NOT RETURNED AND REGISTERED WITH SASE WITHIN 30 DAYS OF PURCHASE COMPANY NAME AND TITLE STREET ADDRESS CITY STATE COUNTRY PHONE EMAIL DATE OF PURCHASE SERIAL NUMBER INVOICE NUMBER OF PURCHASE...

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