Page 1 User Guide Affinity Model sizes 1 to 6 Building Automation HVAC/R drive Part Number: 0474-0000-05 Issue: 5 www.controltechniques.com...
Page 2 General Information The manufacturer accepts no liability for any consequences resulting from inappropriate, negligent or incorrect installation or adjustment of the optional operating parameters of the equipment or from mismatching the variable speed drive with the motor. The contents of this guide are believed to be correct at the time of printing. In the interests of a commitment to a policy of continuous development and improvement, the manufacturer reserves the right to change the specification of the product or its performance, or the contents of the guide, without notice.
Page 3: Table Of Contents
Changing the operating mode ......115 Changing keypad mode ........115 Quick Start commissioning/start-up ....118 Optimization ........121 Motor map parameters ........121 Current limits .............127 Motor thermal protection ........127 Switching frequency ..........128 High speed operation ........128 Affinity User Guide Issue Number: 5 www.controltechniques.com...
Page 4 14.2 Power dependant UL information ......264 14.3 AC supply specification ........264 14.4 Maximum continuous output current ....264 14.5 Safety label ............265 14.6 UL listed accessories ........265 List of figures ........266 List of tables ........268 Affinity User Guide www.controltechniques.com Issue Number: 5...
Page 5 EN 61800-3:2004 systems. EMC product standard including specific test methods Electromagnetic compatibility (EMC). EN 61000-6-2:2005 Generic standards. Immunity standard for industrial environments Electromagnetic compatibility (EMC). EN 61000-6-4:2007 Generic standards. Emission standard for industrial environments Affinity User Guide Issue Number: 5 www.controltechniques.com...
Page 6 Refer to the User Guide. An EMC Data Sheet is also available giving detailed EMC information. Affinity User Guide www.controltechniques.com Issue Number: 5...
Page 7: Safety Information
Some parameters have a profound effect on the operation of the drive. They must not be altered without careful consideration of the impact on the controlled system. Measures must be taken to prevent unwanted changes due to error or tampering. Affinity User Guide Issue Number: 5 www.controltechniques.com...
Page 8: Electrical Installation
The drive contains capacitors that remain charged to a potentially lethal voltage after the AC supply has been disconnected. If the drive has been energized, the AC supply must be isolated at least ten minutes before work may continue. Affinity User Guide www.controltechniques.com Issue Number: 5...
Page 9: Product Information
Building Automation System The Affinity drive can be used as a standalone motor controller or integrated into a building automation system using analog and digital I/O or serial communications. The base drive incorporates a RS-485 serial communications port that is selectable between BACnet, Metasys N2 or Modbus RTU.
Page 10: Drive Types
Data Information Drive types There are three versions of Affinity drive available: • Standard • IP54 (NEMA12) • IP66 (NEMA12) The IP54 and IP66 drives are identified by additional characters at the end of the model number, i.e. E12/E54 or E12/E66. The standard drive has no additional characters.
Page 11: Table 2-1 200V Drive Ratings (200V To 240V ±10%)
Nominal power Motor power Peak current output current at 220V at 230V Model 1201 1202 1203 10.5 1204 12.1 2201 15.5 17.0 2202 24.2 2203 30.8 3201 3202 4201 18.5 4202 4203 5201 5202 Affinity User Guide Issue Number: 5 www.controltechniques.com...
Page 12: Table 2-2 400V Drive Ratings (380V To 480V ±10%)
Motor power Peak current output current at 400V at 460V Model 1401 1402 1403 1404 1405 1406 12.1 2401 15.3 16.8 2402 2403 3401 18.5 3402 3403 4401 4402 4403 5401 5402 6401 6402 Affinity User Guide www.controltechniques.com Issue Number: 5...
Page 13: Table 2-3 575V Drive Ratings (500V To 575V ±10%)
Table 2-4 690V Drive ratings (500V to 690V ±10%) Maximum continuous Nominal power Motor power Peak current Model output current at 690V at 690V 4601 18.5 24.2 4602 29.7 4603 39.6 4604 47.3 4605 57.2 4606 68.2 5601 5602 6601 6602 Affinity User Guide Issue Number: 5 www.controltechniques.com...
Page 14: Model Number
Quadratic V/F mode The voltage applied to the motor is directly proportional to the square of The way in which the model numbers for the Affinity range are formed is the frequency except at low speed where a voltage boost is provided illustrated below.
Page 15: Drive Features
Internal EMC filter supply Motor Motor Motor connections connections connections Brake Brake Brake Heatsink fan resistor resistor resistor supply connections NOTE The size 6 drive requires a 24V supply for the heatsink fan. Affinity User Guide Issue Number: 5 www.controltechniques.com...
Page 16: Nameplate Description
Key to approvals Input Output No. of phases & frequency current Typical input current for CE approval Europe Normal Duty rating C Tick approval Australia USA & UL / cUL approval Canada Affinity User Guide www.controltechniques.com Issue Number: 5...
Page 17: Options
Information Information Installation Installation Started parameters the motor operation parameters Data Information Options Figure 2-4 Options available with Affinity Automation: Fieldbus (I/O Expansion) (Applications) External CT Comms footprint / cable bookcase EMC filter Conduit box* * For sizes 1 and 2 there is only a bottom conduit box available. For sizes 3 to 6 there is a top and bottom conduit box available.
Page 18 Class B compliant. Torque velocity and position control modes SM-SERCOS supported with data rates (bit/s): 2MB, 4MB, 8MB and 16MB. Minimum 250μs network cycle time. Two digital high speed probe inputs 1μs for position capture Affinity User Guide www.controltechniques.com Issue Number: 5...
Page 19: Items Supplied With The Drive
Top surface mounting brackets* Nylon washers* Sealing clips* Mounting screws M8x20 Grounding clamp Ground cable bridge DC terminal cover grommets* Ferrite ring Supply and motor connector Fan supply connector IP54 gasket* IP54 insert* BA-Keypad Affinity User Guide Issue Number: 5 www.controltechniques.com...
Page 20: Mechanical Installation
5° angle is also considered to be part of the bottom of the fire models. enclosure. A full list of drive weights can be found in section WARNING 12.1.18 Weights on page 241 Affinity User Guide www.controltechniques.com Issue Number: 5...
Page 21 4.11 EMC (Electromagnetic compatibility) on page 78. 3.2.8 Hazardous areas The drive must not be located in a classified hazardous area unless it is installed in an approved enclosure and the installation is certified. Affinity User Guide Issue Number: 5 www.controltechniques.com...
Page 22: Terminal Cover Removal
No further covers require removal. Size 5 and 6 are installed with 2 removable covers, top and bottom, for access to input, output and control terminals. Affinity User Guide www.controltechniques.com Issue Number: 5...
Page 23 Data Information Figure 3-3 Location and identification of standard drive terminal covers Braking voltage DC Braking voltage DC Input AC/Control AC/Control Control Input Input Output Control Output Control Output Control Affinity User Guide Issue Number: 5 www.controltechniques.com...
Page 24 Figure 3-4 Removing the standard drive size 1 terminal covers Pozi Pz2 Figure 3-5 Removing the standard drive size 2 terminal covers Pozi Pz2 Figure 3-6 Removing the standard drive size 3 terminal covers Pozi Pz2 Affinity User Guide www.controltechniques.com Issue Number: 5...
Page 25 If the optional conduit box is not installed, then these grommets must be hammer as shown (1). Continue until all required break-outs are removed used to ensure that the IP20 rating is maintained. (2). Remove any flash / sharp edges once the break-outs are removed. Affinity User Guide Issue Number: 5 www.controltechniques.com...
Page 26: Table 3-1 Conduit Box Part Numbers
Figure 3-11 Size 4 standard drive with conduit connection box installed Table 3-1 Conduit box part numbers Frame size Top conduit box Bottom conduit box 6500-0008 6500-0011 6500-0033* 6500-0014 6500-0017 6500-0018 6500-0023 6500-0024 6500-0027 6500-0028 *For DC or brake connections only. Affinity User Guide www.controltechniques.com Issue Number: 5...
Page 27 2. Remove cover as shown 3. Disconnect the BA Keypad connector from the RJ 45 serial port 4. Reverse the above procedure to replace the cover NOTE E12/E66 drives are only available in sizes 1 to 3 Affinity User Guide Issue Number: 5 www.controltechniques.com...
Page 28 These holes are supplied installed with IP55 glands. Care should be taken when holes are cut in the glands for the cables to pass through, that the residual gap between the cable and the gland is minimal. Affinity User Guide www.controltechniques.com Issue Number: 5...
Page 29: Solutions Module / Keypad Installation / Removal
NOTE The keypad for the E12/E54 drive is installed to the top cover and Be aware of live terminals when inserting or removing the connected to the drive via a cable. keypad WARNING Affinity User Guide Issue Number: 5 www.controltechniques.com...
Page 30 IP66. The maximum cable length is 30 metres. If a cable is not connected then the connector cap must be installed as shown in Figure 3-18. Figure 3-18 RJ 45 connector with cap installed Affinity User Guide www.controltechniques.com Issue Number: 5...
Page 31: Mounting Methods
Figure 3-19 Surface mounting the standard size 1 drive with conduit connection box installed 40.0± 5.0mm 219.0mm (8.614in) ± (1.575 0.196in) 100.0mm (3.937in) 370.0± 1.0mm ± (14.567 0.039in) 452.0mm 473.0mm (17.776in) (18.612in) 87.0± 1.0mm ± (3.425 0.039in) 66.0± 1.0mm ± (2.598 0.039in) Affinity User Guide Issue Number: 5 www.controltechniques.com...
Page 32 6.5mm ± 29.5 1.0mm (0.256in) ± (1.161 0.039in) ± 215.0 1.0mm ± (8.465 0.039in) NOTE On size 3 Affinity standard drives, the top conduit box is required for DC or brake connections only. Affinity User Guide www.controltechniques.com Issue Number: 5...
Page 33 1.0mm ± (10.181 0.039in) 662.8± 1.0mm 528.8± 1.0mm ± ± (26.094 0.039in) (20.819 0.039in) 839mm 812.0mm (33.046in) (31.951in) 134.0± 1.0mm ± (5.276 0.039in) 9.20± 1.0mm ± (0.362 0.039in) 277.0± 1.0mm ± (10.906 0.039in) Affinity User Guide Issue Number: 5 www.controltechniques.com...
Page 34 (10.181 0.039in) 1122.0mm ± 839.3± 1.0mm 973.3 1.0mm (44.175in) 1150.0mm ± ± (33.043 0.039in) (38.319 0.039in) (45.270in) ± 134.0 1.0mm 9.20± 1.0mm ± (5.276 0.039in) ± (0.362 0.039in) 277.0± 1.0mm ± (10.906 0.039in) Affinity User Guide www.controltechniques.com Issue Number: 5...
Page 35 1.0mm ± (10.181 0.039in) 1460.0mm 1150.8± 1.0mm 1284.8± 1.0mm (57.467in) 1433.0mm ± ± (45.307 0.039in) (50.583 0.039) (56.400in) 133.0± 1.0mm ± (5.236 0.039in) 9.20± 1.0mm ± (0.362 0.039in) 277.0± 1.0mm ± (10.906 0.039in) Affinity User Guide Issue Number: 5 www.controltechniques.com...
Page 36 (0.614 0.020in) ± (3.661 0.020in) ± 368.0 1.0mm ± 391mm 342mm 343.0 0.5mm ± 368mm (14.488 0.039in) (15.394in) (13.465in) ± (13.504 0.020in) (14.488in) ± 9.4 0.75mm ∅ 6.5mm ± (0.370 0.030in) (0.256in) 80mm (3.150in) Affinity User Guide www.controltechniques.com Issue Number: 5...
Page 37 250mm(9.843in) ∅6.5mm (0.256in) ± 56 0.5mm ± (2.205 0.020in) ± 236 0.5mm ± (9.291 0.020in) 368mm (14.488in) 283mm ± 287 0.5mm (11.142in) ± (11.299 0.020in) ± 8 0.3mm ± (0.315 0.012in) ∅6.5mm (0.256in) Affinity User Guide Issue Number: 5 www.controltechniques.com...
Page 38 When a size 4 is through-panel mounted, the grounding link bracket must be folded upwards. This is required to provide a grounding point for the grounding bracket. See section 4.11.1 Grounding hardware on page 79 for more information. Affinity User Guide www.controltechniques.com Issue Number: 5...
Page 39 When a size 5 is through-panel mounted, the grounding link bracket must be folded upwards. This is required to provide a grounding point for the grounding bracket. See section 4.11.1 Grounding hardware on page 79 for more information. Affinity User Guide Issue Number: 5 www.controltechniques.com...
Page 40 1161.2 ± 0.5mm 1131mm 1179.3mm 1107.8 0.5mm ± 1105.6mm (45.717 (44.528in) (46.429in) (43.614 0.020in) ± (43.528in) ± 0.020in) R6.5mm (0.256in) 13.7± 0.5mm (0.539 0.020in) ± ∅8.5mm 258.6 0.5mm ± (0.335in) (10.181 0.020in) ± Affinity User Guide www.controltechniques.com Issue Number: 5...
Page 41: Table 3-2 Mounting Brackets (Standard)
The two brackets should be installed to the top of the drive as shown in Figure 3-33. The maximum torque setting for the screws into the drive chassis is 10 N m (7.4 lb ft). Affinity User Guide Issue Number: 5 www.controltechniques.com...
Page 42 (0.26in) 40.0mm (1.56in) Figure 3-35 Size 2 E12/E54 and E12/E66 drive surface mounting 2.0mm (0.8in) 108.0mm (4.252in) 53.0mm 236.0mm (9.29in) 261.9mm (10.31in) (2.09in) 467.0mm 442.0mm (18.39in) (17.40in) 552.3mm (21.74in) ∅6.50mm (0.26in) 106.0mm (4.17in) Affinity User Guide www.controltechniques.com Issue Number: 5...
Page 43 302.0mm (11.89in) (2.09in) 459.0mm 434.0mm (18.07in) (17.09in) 543.6mm (21.40in) ∅6.50mm (0.26in) 106.0mm (4.17in) Figure 3-37 Size 4 E12/E54 drive surface mounting 386mm (15.2in) 346mm (13.62in) 253.6mm (9.98in) 573.4 703mm (22.57in) (27.71in) ∅8.5mm (0.33in) Affinity User Guide Issue Number: 5 www.controltechniques.com...
Page 44 Diagnostics Information Information Installation Installation Started parameters the motor operation parameters Data Information Figure 3-38 Size 5 E12/E54 drive surface mounting 416mm (16.38in) 347.2mm (13.67in) 253.6mm (9.98in) ∅8.5mm (0.34in) 1211.4mm 883.9mm (14.69in) (34.8in) Affinity User Guide www.controltechniques.com Issue Number: 5...
Page 45 Diagnostics Information Information Installation Installation Started parameters the motor operation parameters Data Information Figure 3-39 Size 6 E12/E54 drive surface mounting 416mm (16.38in) 348.1mm (13.7in) 253.6mm (9.98in) ∅8.5mm (0.34in) 1194.4mm 1522.9mm (47.02in) (59.96in) Affinity User Guide Issue Number: 5 www.controltechniques.com...
Page 46: Table 3-4 E12/E54 Mounting Brackets
1. Bolt the two mounting brackets to the enclosure wall. 2. Manoeuvre the drive so it fits between the two mounting brackets 3. Use the M8 bolts provided to secure the drive to the mounting brackets (10 N m [7.4 lb ft]). Affinity User Guide www.controltechniques.com Issue Number: 5...
Page 47 (10 N m [7.4 lb ft]). 2. Once appropriate holes have been drilled into the back plate, line up the drive accordingly. 3. Bolt the drive to the backplate through the mounting brackets already secured to the drive. Affinity User Guide Issue Number: 5 www.controltechniques.com...
Page 48: Enclosure For Standard Drives
Braking resistors are to be mounted outside the enclosure • Maximum ambient temperature inside the enclosure: 40°C Calculate the minimum required unobstructed surface area A for the • Maximum ambient temperature outside the enclosure: 30°C enclosure from: Affinity User Guide www.controltechniques.com Issue Number: 5...
Page 49: Enclosure Design And Drive Ambient Temperature
T rate -------------------------- - – Where: = Temperature outside the cabinet = Temperature inside the cabinet = Temperature used to select current rating from tables in rate Chapter 12 Technical data . Affinity User Guide Issue Number: 5 www.controltechniques.com...
Page 50: Enclosing Standard Drive For High Environmental Protection
In order to achieve the high IP rating at the rear of the heatsink with size 1 and 2, it is necessary to seal a heatsink vent by installing the IP54 insert as shown in Figure 3-46 and Figure 3-47. Affinity User Guide www.controltechniques.com Issue Number: 5...
Page 51 Close hinged baffle (6) and click into position, ensuring tabs locate correctly. In order to remove the IP54 insert, repeat steps (1) (2) and (3), reverse steps (5) and (4) and repeat step (6). Affinity User Guide Issue Number: 5 www.controltechniques.com...
Page 52: Table 3-5 Description Of Fixings
Table 3-5 Description of fixings Table 3-6 Quantity of nylon washers supplied with the drive Item Description Size Quantity of M8 (A) Quantity of M6 (B) Bolt Flat washer Nylon washer (from kitbox) Flat washer Spring washer Affinity User Guide www.controltechniques.com Issue Number: 5...
Page 53: Table 3-7 Environment Considerations
Failure to do so may result in nuisance tripping. NOTE When designing an IP54 (UL Type 12 / NEMA 12) enclosure (Figure 3- 44), consideration should be made to the dissipation from the front of the drive. Affinity User Guide Issue Number: 5 www.controltechniques.com...
Page 54: External Emc Filter For Standard Drives
Figure 3-50 Footprint mounting the EMC Figure 3-51 Bookcase mounting the EMC Figure 3-52 Size 4 to 6 mounting of EMC filter filter filter NOTE The EMC filter cannot be footprint mounted when the conduit box is used. Affinity User Guide www.controltechniques.com Issue Number: 5...
Page 55 Schaffner (16.870 in) 371.5 mm 404.5 mm 125 mm 55 mm 30 mm 155 mm (14.626 in) (15.925 in) (4.921 in) (2.165 in) (1.181 in) (6.102 in) 431.5 mm 4200-6211 Epcos (16.988 in) Affinity User Guide Issue Number: 5 www.controltechniques.com...
Page 56 (16.299 in) 396 mm 210 mm 60 mm 30 mm 250 mm 4200-6309 (15.591 in) (8.268 in) (2.362 in) (1.181 in) (9.843 in) 4200-6306 365 mm 425 mm Epcos (14.370 in) (16.732 in) 4200-6308 Affinity User Guide www.controltechniques.com Issue Number: 5...
Page 57 (3.543in) (2.559 in) (0.079 in) 205 mm 4200-6407 Epcos (8.071 in) 4200-6501 170 mm 120 mm 85 mm 1 mm 249 mm (6.693 in) (4.724 in) (3.346 in) (0.039 in) (9.803 in) 4200-6502 Affinity User Guide Issue Number: 5 www.controltechniques.com...
Page 58 (8.268 in) (0.079in) (2.106 in) (9.055 in) 4200-6601 200 mm 108 mm 147 mm 36.5 mm 364 mm 127 mm Epcos (7.874 in) (4.252 in) (5.787 in) (1.437 in) (14.331 in) (5.000 in) 4200-6602 Affinity User Guide www.controltechniques.com Issue Number: 5...
Page 59 CT part no. Manufacturer 440 mm 4200-6125 (17.323 in) 390 mm 423 mm 74 mm 45 mm 100 mm Schaffner (15.354 in) (16.654 in) (2.913 in) (1.772 in) (3.937 in) 450 mm 4200-6124 (17.717 in) Affinity User Guide Issue Number: 5 www.controltechniques.com...
Page 60 CT part no. Manufacturer 371.5 mm 403.5 mm 125 mm 55 mm 30 mm 428.5 mm 156 mm 4200-6218 Schaffner (14.626 in) (15.925 in) (4.921 in) (2.165 in) (1.181 in) (16.870 in) (6.102 in) Affinity User Guide www.controltechniques.com Issue Number: 5...
Page 61 Manufacturer 4200-6319 361 mm 395 mm 210 mm 60 mm 30 mm 414 mm 250 mm 4200-6318 Schaffner (14.213 in) (15.591 in) (8.268 in) (2.362 in) (1.181 in) (16.299 in) (9.843 in) 4200-6320 Affinity User Guide Issue Number: 5 www.controltechniques.com...
Page 62: Electrical Terminals
(5.0 lb ft) 1.5 mm (16 AWG) 4200-6407 0AWG 4200-6501 BAN connector 20 N m 10 N m 1.5 mm (16 AWG) 95mm (7.4 lb ft) (14.7 lb ft) 4200-6502 4/0AWG 4200-6601 4200-6602 Affinity User Guide www.controltechniques.com Issue Number: 5...
Page 63: Routine Maintenance
Screw connections Ensure all screw terminals remain tight. Ensure all crimp terminals remains tight – Crimp terminals check for any discoloration which could indicate overheating. Cables Check all cables for signs of damage. Affinity User Guide Issue Number: 5 www.controltechniques.com...
Page 64: Affinity User Guide
Figure 3-62 Replacing the large top and bottom filters on the size 5 and 6 E12/E54 drive 1. Unwind the screw to release the filter cartridge. 2. Slide cartridge out in the direction shown. 3. Undo screw fully in order to open cartridge and replace filter. Affinity User Guide www.controltechniques.com Issue Number: 5...
Page 65: Affinity User Guide
Once the battery has been replaced, click the battery cover back into position. NOTE Low battery voltage is indicated when Pr 17.44 = 1. NOTE A battery replacement service is provided by Control Techniques if required. Affinity User Guide Issue Number: 5 www.controltechniques.com...
Page 66: Electrical Installation
(e.g. a latching relay). Fuses Motor Optional ground Mains connection Supply Supply Ground Affinity User Guide www.controltechniques.com Issue Number: 5...
Page 67 DC connection is used to connect low voltage DC to the drive See Figure 4-5 for further information on ground connections. internal power supply and to connect the internal EMC filter. See Figure 4-6 for further information on ground connections. Affinity User Guide Issue Number: 5 www.controltechniques.com...
Page 68 Heatsink fan supply Output connections connections Thermal overload protection device Motor Optional ground connection * See section 4.1.2 Ground connections . ** See section 4.5 Fan connections on page 71 for more information. Affinity User Guide www.controltechniques.com Issue Number: 5...
Page 69: Ac Supply Requirements
IEC60664-1. This means they may be connected permanently to the supply at its origin in a building, but for outdoor installation additional over-voltage suppression (transient voltage surge suppression) must be provided to reduce category IV to category III. Affinity User Guide Issue Number: 5 www.controltechniques.com...
Page 70: Auxiliary Power Supply
Supply fuse: 5A slow-blow supply conditions. When required, each drive must have its own reactor(s). Three individual reactors or a single three-phase reactor should be used. Affinity User Guide www.controltechniques.com Issue Number: 5...
Page 71: Supplying The Drive With Dc / Dc Bus Paralleling
The heatsink fan supply requirements are as follows: Nominal voltage: 24Vdc Minimum voltage: 23.5Vdc Maximum voltage: 27Vdc Current drawn: 3.3A Recommended power supply: 24V, 100W, 4.5A Recommended fuse: 4A fast blow (I t less than 20A Affinity User Guide Issue Number: 5 www.controltechniques.com...
Page 72: Table 4-3 Size 1 To 3 Input Current, Fuse And Cable Size Ratings (European)
BA3403 51.3 53.5 BA3501 BA3501 BA3502 BA3502 BA3503 11.1 BA3503 11.1 BA3504 14.4 BA3504 14.4 BA3505 13.8 18.1 BA3505 13.8 18.1 BA3506 18.2 22.2 BA3506 18.2 22.2 BA3507 22.2 26.0 BA3507 22.2 26.0 Affinity User Guide www.controltechniques.com Issue Number: 5...
Page 73: Table 4-5 Size 4 And Larger Input Current, Fuse And Cable Size Ratings
UL listing is dependent on the use of the correct type of UL-listed fuse, and applies when symmetrical short-circuit current does not exceed 100kA. See Chapter 14 UL listing information on page 264 for sizing information. Affinity User Guide Issue Number: 5 www.controltechniques.com...
Page 74: Output Circuit And Motor Protection
BA6602 • Cable lengths in excess of the specified values may be used only when special techniques are adopted; refer to the supplier of the drive. • The default switching frequency is 3kHz. Affinity User Guide www.controltechniques.com Issue Number: 5...
Page 75 A typical 3 phase motor would be connected in A for 400V operation or Δ total cable lengths from the drive to each motor. for 200V operation, however, variations on this are common e.g. A 690V Δ 400V. Affinity User Guide Issue Number: 5 www.controltechniques.com...
Page 76: Braking
On sizes 1 and 2, the in built software overload protection is set up at default for the designated heatsink mounted resistor. Table 4-11 provides the resistor data for each drive rating. Affinity User Guide www.controltechniques.com Issue Number: 5...
Page 77: Table
** The minimum resistance value specified is for a stand-alone drive only. If the drive is part of a common DC bus system a different value must be used. Contact the supplier of the drive for more information. Affinity User Guide Issue Number: 5 www.controltechniques.com...
Page 78: Ground Leakage
If particularly sensitive equipment is to be used nearby, or in a non- industrial environment, then the recommendations of section 4.11.4 or section 4.11.5 should be followed to give reduced radio-frequency emission. Affinity User Guide www.controltechniques.com Issue Number: 5...
Page 79: Table 4-13 Affinity Emc Filter Cross Reference
...the correct external EMC filter must be used and all of the guidelines in section 4.11.3 General requirements for EMC and section 4.11.5 Compliance with generic emission standards must be followed. Table 4-13 Affinity EMC filter cross reference Schaffner Epcos Drive CT part no.
Page 80: Figure 4-19 Size 4 And 5 Grounding Link Bracket Folded Up Into Its Through- Panel Mount Position
28mA for size 1 to 3 or 56mA for size 4 to 6 is unacceptable. See Figure 4-20 and Figure 4-21 for details of removing and installing the internal EMC filter. Affinity User Guide www.controltechniques.com Issue Number: 5...
Page 81: Figure 4-20 Removal Of Internal Emc Filter (Size 1 To 3)
Remove filter (3), and ensure the screws are replaced and re-tightened (4). Figure 4-21 Removal of internal EMC filter (sizes 4 to 6) Loosen screws (1). Remove EMC filter in the direction shown (2). Affinity User Guide Issue Number: 5 www.controltechniques.com...
Page 82: Figure 4-22 General Emc Enclosure Layout Showing Ground Connections
It must not be connected directly to the power earth busbar. Optional ground connection Affinity User Guide www.controltechniques.com Issue Number: 5...
Page 83: Figure 4-23 Drive Cable Clearances
In all cases a shielded motor cable must be used, and an EMC filter is the drive and related ‘noisy’ power cables by all sensitive control signals required for all Affinity drives with a rated input current of less than 100A. / equipment.
Page 84: Figure 4-24 Supply And Ground Cable Clearance (Size 1 To 3)
100mm from the power module and motor cable. Figure 4-24 Supply and ground cable clearance (size 1 to 3) 100mm (4in) ≥100mm (4in) 100mm (4in) ≥100mm (4in) Do not modify the filter wires Affinity User Guide www.controltechniques.com Issue Number: 5...
Page 85: Figure 4-26 Sensitive Signal Circuit Clearance
Enclosure Enclosure Ensure direct metal contact at drive and filter mounting points (any paint must be removed). Motor cable shield (unbroken) electrically connected to and held in place by grounding clamp. Affinity User Guide Issue Number: 5 www.controltechniques.com...
Page 86: Figure 4-30 Grounding Of Signal Cable Shields Using The Grounding Bracket
Surges may be caused by lightning or severe power faults in association with grounding arrangements which permit high transient voltages between nominally grounded points. This is a particular risk where the circuits extend outside the protection of a building. Affinity User Guide www.controltechniques.com Issue Number: 5...
Page 87: Pc Communications Connections
The cable should pass through these and the shield connected to ground using the supplied grounding clamp (see section 4.11.1 Grounding hardware ). Alternatively the grommets can be replaced with EMC glands. Affinity User Guide Issue Number: 5 www.controltechniques.com...
Page 88: Terminal Connections
4500-0087 CT EIA232 Comms cable 4500-0096 CT USB Comms cable The “isolated serial communications” lead has reinforced insulation as defined in IEC60950 for altitudes up to 3,000m. Affinity User Guide www.controltechniques.com Issue Number: 5...
Page 89: Figure 4-38 Default Terminal Functions
Figure 4-38 Default terminal functions Ensure the logic sense is correct for the control circuit to be used. Incorrect logic sense could cause the motor to be started unexpectedly. Positive logic is the default state for Affinity drive. CAUTION NOTE Polarised Any signal cables which are carried inside the motor cable (i.e.
Page 90 Pr 3.22 or Pr 4.08 in RFC mode. 4ms for mode and all other destinations in RFC Sample period open loop mode, all other destinations in mode. RFC mode or any destination when configured as a current input. Affinity User Guide www.controltechniques.com Issue Number: 5...
Page 91 Common connection for all external Function devices Drive enable Type Positive logic only digital input Voltage range 0V to +24V Absolute maximum applied voltage ±30V 15.5V ±2.5V Thresholds Nominal: 8ms Response time Maximum: 20ms Affinity User Guide Issue Number: 5 www.controltechniques.com...
Page 92: Building Automation Network Connections
(Fit 120 resistor if end of network) 4.15 Heatsink fan supply connections (size 4 to 6) Heatsink fan connections (pre-wired) No user connections 4.15.1 Heatsink fan supply connections (size 6 only) No connection No user connections Affinity User Guide www.controltechniques.com Issue Number: 5...
Page 93: Getting Started
This chapter introduces the user interfaces, menu structure and security level of the drive. Understanding the display There is one keypad available for the Affinity. The BA-Keypad has an LCD display and is installed on the drive as standard. 5.1.1 BA-Keypad (LCD) The display consists of three lines of text.
Page 94: Menu Structure
2 access (L2) has been enabled (see Pr 0.49) the left and right buttons are used to navigate between menus. For further The menus and parameters roll over in both directions. Affinity User Guide www.controltechniques.com Issue Number: 5...
Page 95: Menu 0
40.21 Screen saver interval 0 to 600 40.22 Turbo browse time interval 0 to 200ms Unidrive SP (0), Commander SK (1), Mentor MP (2), 40.23 Product identification Commander GP20 (3) Affinity (4), Digitax (5) Affinity User Guide Issue Number: 5 www.controltechniques.com...
Page 96: Table 5-3 Menu 41 Parameter Descriptions
The drive is writing a parameter set to the SMARTCARD during power- For further information, please refer to section 9.2.3 Auto saving parameter changes (Pr 11.42 = Auto (3)) on page 131. loAding The drive is writing information to a Solutions Module. Affinity User Guide www.controltechniques.com Issue Number: 5...
Page 97: Changing The Operating Mode
Mode button to return to parameter view mode from parameter edit mode. If parameters have been changed in the advanced menus, then the change will not be saved automatically. A save function must be carried out. Affinity User Guide Issue Number: 5 www.controltechniques.com...
Page 98 0 and press the button. The User Security has now been disabled, and will not have to be unlocked each time the drive is powered up to allow read / write access to the parameters. Affinity User Guide www.controltechniques.com Issue Number: 5...
Page 99: Displaying Parameters With Non-Default Values Only
5.10 Parameter access level and security for further information regarding access level. *The Affinity drive is a BACnet master device and as such will instigate I- Am messages onto the BACnet network. These messages allow other 5.13...
Page 100: Table 5-7 Increased Object Identifier Range Setup
Example 2: To set the value of the Object Identifier as 59430 for an Keypad is used as a hardware key. See the Advanced User Guide for Affinity drive; set the parameters (provided Pr 18.11 and Pr 18.12 are not more details.
Page 101 9. Therefore, Pr 0.37 is limited to 99 in this mode. The value 00 is used to globally address all slaves on the system, and x0 is used to address all slaves of group x, therefore these addresses should not be set in this parameter. Affinity User Guide Issue Number: 5 www.controltechniques.com...
Page 102: Basic Parameters
115200 (9) Modbus RTU only 0.37 PC comms address { 11.23 } 0 to 247 0.38 Hold zero speed / Motor pre-heat enable { 6.08 } OFF (0) or On (1) OFF (0) Affinity User Guide www.controltechniques.com Issue Number: 5...
Page 103 { 9.43 } Pr 0.00 to Pr 50.99 Pr 0.00 * Modes 1 and 2 are not user saved, Modes 0, 3 and 4 are user saved Key: Coding Attribute Open loop RFC mode Affinity User Guide Issue Number: 5 www.controltechniques.com...
Page 104: Figure 6-1 Menu 0 Logic Diagram
(not used with menu 0) Precision references (not used with menu 0) Input Read-write (RW) 0.XX terminals parameter Read-only (RO) Output 0.XX parameter terminals The parameters are all shown in their default settings Affinity User Guide www.controltechniques.com Issue Number: 5...
Page 105 0.09 Dynamic V/f Motor speed select 0.10 Power stage PWM switching 0.41 frequency Drive output 0.11 frequency Overspeed 0.26 threshold Total motor current 0.12 RFC sensorless speed feedback calculator Magnetising current Resistor optional Affinity User Guide Issue Number: 5 www.controltechniques.com...
Page 106: Full Descriptions
Pr 8.39 to disable this function. See section 11.21.1 Reference Set Pr 0.01 at the required minimum motor speed for both directions of modes for further details. rotation. The drive speed reference is scaled between Pr 0.01 and Pr 0.02. Affinity User Guide www.controltechniques.com Issue Number: 5...
Page 107: Figure 6-2 Fixed And Variable V/F Characteristics
Excessive values of Pr 0.08 can cause the motor to be overheated. 0.12 Post-ramp frequency reference 0.42 Motor - no. of poles Affinity User Guide Issue Number: 5 www.controltechniques.com...
Page 108 (Pr 2.08) it causes a controller to operate, the output of which changes the demanded load current in the motor. As the controller regulates the link voltage, the motor deceleration increases as the speed approaches zero speed. When the motor deceleration rate Affinity User Guide www.controltechniques.com Issue Number: 5...
Page 109 If Pr 0.24 is set to 0 or 4 then the date and time start from zero, the days In modes 2 & 4 the analog input level goes to 0.0% if the input current roll over after 30, and the months roll over after 11. falls below 4mA. Affinity User Guide Issue Number: 5 www.controltechniques.com...
Page 110 With larger motors it may be necessary to increase Pr 5.40 Spin Start Boost from its default value of 1.0 for the drive to successfully detect the motor speed. Affinity User Guide www.controltechniques.com Issue Number: 5...
Page 111 To perform an autotune, set Pr 0.40 to 1 for a stationary test or 2 for a rotating test, and provide the drive with an enable signal (on terminal 31) and press the green (hand) button. Affinity User Guide Issue Number: 5 www.controltechniques.com...
Page 112 The full range of switching frequencies is not available on all ratings of inhibit state. The drive must be placed into a controlled disable condition Affinity. See section 8.4 Switching frequency on page 128, for the before the drive can be made to run at the required reference. The drive maximum available switching frequency for each drive rating.
Page 113 OFF (0) = open Relay outputs On (1) = closed On (1) = closed 24V output OFF (0) = 0V OFF (0) = 0V (T22) On (1) = 24V On (1) = 24V Affinity User Guide Issue Number: 5 www.controltechniques.com...
Page 114 If the date format is changed then Pr 0.52 to Pr 0.55 will be reset. 0.57 {9.40} Timer 1 enable OFF (0) or On (1) OFF (0) The timer function is enabled if Pr 0.57 is set to On (1). Affinity User Guide www.controltechniques.com Issue Number: 5...
Page 115: Running The Motor
Selecting Hand mode will then ramp the motor up to the drive to run in the required mode. For minimal parameter settings to run selected speed. in each mode please see the relevant part of section 7.4 Quick Start commissioning/start-up on page 118. Affinity User Guide Issue Number: 5 www.controltechniques.com...
Page 116: Figure 7-1 Minimum Connections To Get The Motor Running In Any Operating Mode
Serial communications U V W port Induction motor Thermal overload for braking resistor to protect against fire risk. This must be wired to interrupt the AC supply in the event of a fault. Affinity User Guide www.controltechniques.com Issue Number: 5...
Page 117 L1 L2 L3 U V W supply RUN FWD Fan supply - size 6 only Braking resistor (optional) - Size 4, 5 and 6 only DRIVE ENABLE Fuses BA-Keypad 0.05 =PAd (4) L1 L2 Affinity User Guide Issue Number: 5 www.controltechniques.com...
Page 118: Quick Start Commissioning/Start-Up
Remove the drive enable and run signal from the drive. Enter 1000 in Pr xx.00 Save parameters Press the red reset button or toggle the reset digital input (ensure Pr xx.00 returns to 0) Affinity User Guide www.controltechniques.com Issue Number: 5...
Page 119 11kW, 3 for 55kW and 5 for 150kW. If the value of Pr 5.40 is too large the motor may accelerate from standstill when the drive is enabled. If the value of this parameter is too small the drive will detect the motor speed as zero even if the motor is spinning. Affinity User Guide Issue Number: 5 www.controltechniques.com...
Page 120 Remove the drive enable and run signal from the drive. Enter 1000 in Pr xx.00 Save parameters Press the red reset button or toggle the reset digital input (ensure Pr xx.00 returns to 0) Drive is now ready to run Affinity User Guide www.controltechniques.com Issue Number: 5...
Page 121: Optimization
The drive can be put in to a controlled disable condition by removing the Drive enable signal from terminal 31, setting the drive enable parameter Pr 6.15 to OFF (0) or disabling the drive via the control word (Pr 6.42 & Pr 6.43). Affinity User Guide Issue Number: 5...
Page 122 Output voltage characteristic Output (Fd) voltage Pr 0.44 Pr 0.44 0.08 + [(freq/Pr 0.47 ) x (Pr 0.44 - Pr 0.08 0.44 Voltage boost Pr 0.08 Output Pr 0.08 0.47 Pr 0.47 frequency Pr 0.47 Affinity User Guide www.controltechniques.com Issue Number: 5...
Page 123 If the synchronous speed is entered in Pr 0.45, slip compensation will be disabled. If too small a value is entered in Pr 0.45, the motor will run faster than the demanded frequency. The synchronous speeds for 50Hz motors with different numbers of poles are as follows: 2 pole = 3000rpm, 4 pole = 1500rpm, 6pole =1000rpm, 8 pole = 750rpm Affinity User Guide Issue Number: 5 www.controltechniques.com...
Page 124 The stator inductance can be measured by the drive by performing a rotating autotune (see Autotune Pr 0.40, later in this table). Affinity User Guide www.controltechniques.com...
Page 125 If the value of this parameter is too large the motor may accelerate from standstill when the drive is enabled. If the value of this parameter is too small the drive will detect the motor speed as zero even if the motor is spinning. Affinity User Guide Issue Number: 5...
Page 126 Pr 3.18 - Motor and load inertia The drive can be made to measure the motor and load inertia by performing an inertia measurement autotune (see Autotune Pr 0.40, earlier in this table). Affinity User Guide www.controltechniques.com Issue Number: 5...
Page 127: Current Limits
If Pr 4.25 is 0 the characteristic is intended for motors where the cooling effect reduces Affinity User Guide Issue Number: 5 www.controltechniques.com...
Page 128: Switching Frequency
The additional low order harmonics cause increased losses and heating in the motor. Affinity User Guide www.controltechniques.com Issue Number: 5...
Page 129: Smartcard Operation
The drive only communicates with the SMARTCARD when commanded to read or write, meaning the card may be "hot swapped". The SMARTCARD supplied with the drive contains predefined application macros. See the Affinity Macro Guide for further information. Be aware of live terminals when inserting or removing the SMARTCARD.
Page 130: Transferring Data
Pr 6.48 Line power supply loss ride through detection level all user save (US) parameters except parameters with the NC coding bit set. Power-down save (PS) parameters are not transferred to the SMARTCARD. Affinity User Guide www.controltechniques.com Issue Number: 5...
Page 131: Data Block Header Information
16 byte pages. Therefore, for a 4kB card this NOTE parameter would show 254. ‘Boot’ mode is saved to the card, but when the card is read, the value of Pr 11.42 is not transferred to the drive. Affinity User Guide Issue Number: 5 www.controltechniques.com...
Page 132: Smartcard Parameters
(255 = Unidrive SP, 1 = Commander GP20, 2 = Digitax 0 to 4 nonE (0) ST, 3 = Affinity). If there is no data on the card Pr 11.37 can only have values of 0 or 1000 NOTE to 1003.
Page 133: Smartcard Trips
SMARTCARD trip: SMARTCARD has the Read only bit set Enter 9777 in Pr xx.00 to allow SMARTCARD Read / Write access Ensure the drive is not writing to data locations 500 to 999 on the card Affinity User Guide Issue Number: 5 www.controltechniques.com...
Page 134 9.2.4 Booting up For further information, please refer to section from the SMARTCARD on every power up (Pr 11.42 = 9.2.3 Auto saving parameter changes (Pr 11.42 = Auto boot (4)) . (3)) . Affinity User Guide www.controltechniques.com Issue Number: 5...
Page 135: Pc Tools
Ladder diagrams can be created, compiled into user Please refer to the Readme file available within the installation directory programs and downloaded to a Affinity for execution, via the RJ45 serial for the latest information. communications port on the front of the drive. The run-time operation of During the startup of CTSoft a number of initialisation files are accessed.
Page 136: Figure 10-1 Onboard Plc Program Scheduling
10 scans of and is 0 on dispatch from the factory. The drive is rated for one hundred the user program. ladder program downloads. This parameter is not altered when defaults are loaded. Affinity User Guide www.controltechniques.com Issue Number: 5...
Page 137: Ct Energy Savings Estimator
4032 bytes so it is guaranteed that average scan time. If the program scan time is longer than one second any Onboard PLC program downloaded to a Affinity will fit on to an the parameter shows the time for the last program scan.
Page 138 • Torque calculations • AC motor calculations for Synchronous speed and percentage slip • Ohms law calculations • Power AC calculations for current, efficiency, power factor, horse power, kW and Volt-Amperes Affinity User Guide www.controltechniques.com Issue Number: 5...
Page 139: Advanced Parameters
In some cases, the function or range of a parameter is affected by the setting of another parameter; the information in the lists relates to the default condition of such parameters. Affinity User Guide Issue Number: 5 www.controltechniques.com...
Page 140 Limit switches 6.35 6.36 Line power supply loss 6.03 10.15 10.16 5.05 Logic function 1 9.01 9.04 9.05 9.06 9.07 9.08 9.09 9.10 Logic function 2 9.02 9.14 9.15 9.16 9.17 9.18 9.19 9.20 Affinity User Guide www.controltechniques.com Issue Number: 5...
Page 141 12.28 to 12.35 Voltage controller 5.31 Voltage mode 5.14 5.17 5.23 5.15 Voltage rating 11.33 5.09 5.05 Voltage supply 6.44 6.46 5.05 Warning 10.19 10.12 10.17 10.18 10.40 Zero speed indicator bit 3.05 10.03 Affinity User Guide Issue Number: 5 www.controltechniques.com...
Page 142 575V rating drive: 0 to 955V, 690V rating drive: 0 to 1150V Maximum DC bus voltage DC_VOLTAGE_MAX The maximum measurable DC bus voltage. [1190V] 200V drives: 415V, 400V drives: 830V, 575V drives: 990V, 690V drives: 1190V Affinity User Guide www.controltechniques.com Issue Number: 5...
Page 143 AC output voltage, maximum controlled current and unity power factor. Therefore: POWER_MAX = √3 x AC_VOLTAGE_MAX x DRIVE_CURRENT_MAX / 1000 The values given in square brackets indicate the absolute maximum value allowed for the variable maximum. Affinity User Guide Issue Number: 5 www.controltechniques.com...
Page 144 BA3507 22.0 27.0 BA4601 19.0 22.0 BA4602 22.0 27.0 BA4603 27.0 36.0 BA4604 36.0 43.0 BA4605 43.0 52.0 BA4606 52.0 62.0 BA5601 63.0 84.0 BA5602 85.0 99.0 BA6601 85.7 125.0 BA6602 107.1 144.0 Affinity User Guide www.controltechniques.com Issue Number: 5...
Page 145 Safety Product Mechanical Electrical Getting Basic Running SMARTCARD Advanced Technical UL Listing Optimization PC tools Diagnostics Information Information Installation Installation Started parameters the motor operation parameters Data Information Affinity User Guide Issue Number: 5 www.controltechniques.com...
Page 146: Menu 1: Frequency / Speed Reference
Read-only (RO) Output 0.XX 1.18 parameter Memory terminals 1.19 Precision The parameters are all shown in their default settings reference trim *For more information, refer to section 11.21.1 Reference modes on page 215 Affinity User Guide www.controltechniques.com Issue Number: 5...
Page 147 1.31 1.33 [1.06] Skip freq./ Skip freq./ Skip freq./ speed 1 speed 2 speed 3 1.30 1.32 1.34 [1.06] Skip freq./ Skip freq./ Skip freq./ speed band speed band speed band [1.06] [1.07] Affinity User Guide Issue Number: 5 www.controltechniques.com...
Page 148 1.54 Fire mode activate OFF (0) or On (1) OFF (0) RW Read / Write Read only Unipolar Bi-polar Bit parameter Text string Filtered Destination Not copied Rating dependent Protected User save Power down save Affinity User Guide www.controltechniques.com Issue Number: 5...
Page 149 Safety Product Mechanical Electrical Getting Basic Running SMARTCARD Advanced Technical UL Listing Optimization PC tools Diagnostics Information Information Installation Installation Started parameters the motor operation parameters Data Information Affinity User Guide Issue Number: 5 www.controltechniques.com...
Page 150: Menu 2: Ramps
Ramp hold Pre-ramp speed Ramp mode 1.03 2.04 reference select* *For more information, refer to section 11.21.6 Braking Modes on page 220. **For more information, refer to section 11.21.7 S ramps on page 221. Affinity User Guide www.controltechniques.com Issue Number: 5...
Page 151 (Open-loop only) 2.02 (RFC only) Deceleration Ramps always enabled Post-ramp in Open-loop Ramp control reference 2.06 S-Ramp enable** 2.01 S-Ramp acceleration 2.07 limit 2.08 Standard ramp voltage* 2.38 d/dt Inertia compensation torque (RFC only) Affinity User Guide Issue Number: 5 www.controltechniques.com...
Page 152 2.38 Inertia compensation torque ± 1,000.0 % NC PT RW Read / Write Read only Unipolar Bi-polar Bit parameter Text string Filtered Destination Not copied Rating dependent Protected User save Power down save Affinity User Guide www.controltechniques.com Issue Number: 5...
Page 153: Menu 3: Speed Feedback And Speed Control
1.03 parameter 10.06 Read-only (RO) 0.XX Output parameter terminals 3.09 10.07 3.07 Absolute at-speed Above at-speed The parameters are all shown at their default settings detect mode window indicator At speed upper limit Affinity User Guide Issue Number: 5 www.controltechniques.com...
Page 154: Figure 11-4 Menu 3 Rfc Logic Diagram
Above at-speed 3.07 Absolute at-speed window indicator detect mode At speed upper limit Input Read-write (RW) 0.XX terminals parameter Read-only (RO) Output 0.XX parameter terminals The parameters are all shown at their default settings Affinity User Guide www.controltechniques.com Issue Number: 5...
Page 155 OFF (0) or On (1) OFF (0) RW Bit 3.24 RFC mode RW Uni 0 (0), 1 (1), 2 (2), 4 (3), 3.42 Drive encoder filter RW Txt 8 (4), 16 (5) ms Affinity User Guide Issue Number: 5 www.controltechniques.com...
Page 156: Menu 4: Torque And Current Control
Input Read-write (RW) 0.XX terminals parameter Read-only (RO) Output 0.XX parameter terminals The parameters are all shown at their default settings For more information, refer to section 11.21.8 Torque modes on page 221. Affinity User Guide www.controltechniques.com Issue Number: 5...
Page 157: Figure 11-6 Menu 4 Rfc Logic Diagram
The parameters are all shown at their default settings *For more information, refer to section 11.21.8 Torque modes on page 221. Affinity User Guide Issue Number: 5 www.controltechniques.com...
Page 158 Trip in abnormal load detection {0.28} OFF (0) or On (1) OFF (0) RW Read / Write Read only Unipolar Bi-polar Bit parameter Text string Filtered Destination Not copied Rating dependent Protected User save Power down save Affinity User Guide www.controltechniques.com Issue Number: 5...
Page 159: Menu 5: Motor Control
4.02 4.01 4.20 Percentage active current 4.17 Motor magnetising current Input Read-write (RW) 0.XX terminals parameter 0.XX Read-only (RO) Output parameter terminals The parameters are all shown at their default settings Affinity User Guide Issue Number: 5 www.controltechniques.com...
Page 160: Figure 11-8 Menu 5 Rfc Logic Diagram
Low frequency voltage boost 5.15 High dynamic performance enable 5.26 Voltage controller gain 5.31 Input Read-write (RW) 0.XX terminals parameter Read-only (RO) Output 0.XX parameter terminals The parameters are all shown at their default settings Affinity User Guide www.controltechniques.com Issue Number: 5...
Page 161 Flux Controller Motor rated 5.09 voltage Output 5.02 voltage Field gain 5.21 Output reduction power 5.03 Power calculation (V x 1) Motor current Motor active magnitude current 4.02 4.01 4.17 Motor magnetising current Affinity User Guide Issue Number: 5 www.controltechniques.com...
Page 162 Spin start boost {0.18} 0.0 to 10.0 RW Uni RW Read / Write Read only Unipolar Bi-polar Bit parameter Text string Filtered Destination Not copied Rating dependent Protected User save Power down save Affinity User Guide www.controltechniques.com Issue Number: 5...
Page 163: Menu 6: Sequencer And Clock
DC bus voltage 5.05 Drive power supply monitor Active supply 6.44 Low voltage supply Input Read-write (RW) 0.XX terminals parameter Read-only (RO) Output 0.XX parameter terminals The parameters are all shown at their default settings Affinity User Guide Issue Number: 5 www.controltechniques.com...
Page 164 ****The drive thermal model system normally controls the fan speed, however the fan can be forced to operate at full speed if this parameter is set to 1. When this is set to 1 the fan remains at full speed until 10s Affinity User Guide www.controltechniques.com Issue Number: 5...
Page 165: Menu 7: Analog I/O
Motor active ??.?? current Read-only (RO) Output 0.XX 7.23 7.24 4.02 parameter terminals Analog Analog ??.?? output 2 output 2 The parameters are all shown at their default settings scaling mode selector Affinity User Guide Issue Number: 5 www.controltechniques.com...
Page 166 Analog input 2 minimum -100% ±100% 7.44 Analog input 2 maximum 100% RW Read / Write Read only Unipolar Bi-polar Bit parameter Text string Filtered Destination Not copied Rating dependent Protected User save Power down save Affinity User Guide www.controltechniques.com Issue Number: 5...
Page 167 Safety Product Mechanical Electrical Getting Basic Running SMARTCARD Advanced Technical UL Listing Optimization PC tools Diagnostics Information Information Installation Installation Started parameters the motor operation parameters Data Information Affinity User Guide Issue Number: 5 www.controltechniques.com...
Page 168: Menu 8: Digital I/O
T26 digital 8.23 6.04 I/O 3 source/ Start/stop destination logic select 8.29 8.30 T26 digital 8.13 I/O polarity Open collector unprotected I/O 3 invert select output parameter ??.?? Run forward 6.30 x(-1) ??.?? Affinity User Guide www.controltechniques.com Issue Number: 5...
Page 169 Read-only (RO) Output 0.XX parameter terminals Relay Relay source source invert This logic diagram applies only when all 8.27 parameters are at their default settings Any bit parameter Relay Drive state Healthy x(-1) Affinity User Guide Issue Number: 5 www.controltechniques.com...
Page 170 OFF (0) or On (1) On (1) selection disable RW Read / Write Read only Unipolar Bi-polar Bit parameter Text string Filtered Destination Not copied Rating dependent Protected User save Power down save Affinity User Guide www.controltechniques.com Issue Number: 5...
Page 171: Menu 9: Programmable Logic, Motorized Pot, Binary Sum And Timers
??.?? input-2 invert delay ??.?? ??.?? x(-1) Function-2 input-2 9.16 source parameter Input Read-write (RW) 0.XX terminals parameter Read-only (RO) Output 0.XX parameter terminals The parameters are all shown at their default settings Affinity User Guide Issue Number: 5 www.controltechniques.com...
Page 172: Figure 11-13 Menu 9 Logic Diagram: Motorized Pot And Binary Sum
Function disabled if set to a non valid destination 9.31 Binary-sum logic fours (MSB) Input Read-write (RW) 0.XX terminals parameter Read-only (RO) Output 0.XX parameter terminals The parameters are all shown at their default settings Affinity User Guide www.controltechniques.com Issue Number: 5...
Page 173: Figure 11-14 Menu 9 Logic Diagram: Timers
Timer disabled if set Timer 2 repeat 9.49 to a non valid destination function Input Read-write (RW) 0.XX terminals parameter Read-only (RO) Output 0.XX parameter terminals The parameters are all shown at their default settings Affinity User Guide Issue Number: 5 www.controltechniques.com...
Page 174 Pr 0.00 to Pr 50.99 Pr 0.00 RW Uni PT US RW Read / Write Read only Unipolar Bi-polar Bit parameter Text string Filtered Destination Not copied Rating dependent Protected User save Power down save Affinity User Guide www.controltechniques.com Issue Number: 5...
Page 175: Menu 10: Status And Trips
10.61 Low load detected alarm OFF (0) or On (1) RW Read / Write Read only Unipolar Bi-polar Bit parameter Text string Filtered Destination Not copied Rating dependent Protected User save Power down save Affinity User Guide Issue Number: 5 www.controltechniques.com...
Page 176 Table 11-6 Defaults for Pr 10.30 and Pr 10.31 Drive rating Pr 10.30 Pr 10.31 200V, size 1 & 2 0.09 400V, size 1 & 2 0.02 All other ratings and frame sizes 0.00 Affinity User Guide www.controltechniques.com Issue Number: 5...
Page 177: Menu 11: General Drive Set-Up
* Modes 1 and 2 are not user saved, Modes 0, 3 and 4 are user saved RW Read / Write Read only Unipolar Bi-polar Bit parameter Text string Filtered Destination Not copied Rating dependent Protected User save Power down save Affinity User Guide Issue Number: 5 www.controltechniques.com...
Page 178: Menu 12: Threshold Detectors, Variable Selectors And Brake Control Function
Threshold Threshold Threshold Detector 2 Detector 2 Detector 2 input source hysteresis output invert Hysteresis Input Read-write (RW) Threshold 0.XX terminals parameter level Read-only (RO) Output 0.XX parameter terminals Threshold output Affinity User Guide www.controltechniques.com Issue Number: 5...
Page 179: Figure 11-16 Menu 12 Logic Diagram (Continued)
Any variable 12.35 ??.?? control parameter Variable selector 2 ??.?? input 2 scaling 12.34 ??.?? Variable selector 2 12.29 input 2 source Input Read-write (RW) 0.XX terminals parameter Read-only (RO) Output 0.XX parameter terminals Affinity User Guide Issue Number: 5 www.controltechniques.com...
Page 180: Figure 11-17 Open-Loop Brake Function
T25 digital I/O 12 8.32 reset output select Reference If the reset input is 1, the output is 0. 1.11 If the reset input is 0, the output latches at 1 if the input is 1. Affinity User Guide www.controltechniques.com Issue Number: 5...
Page 181: Figure 11-18 Open-Loop Brake Sequence
2. Pre-brake release delay 3. Post-brake release delay 4. Wait for brake apply frequency 5. Wait for zero frequency 6. 1s delay as phase 2 of stopping sequence (Pr 6.01 =1,2 or 3) Affinity User Guide Issue Number: 5 www.controltechniques.com...
Page 182: Figure 11-19 Rfc Brake Function
Read-only (RO) Output 0.XX If the reset input is 1, the output is 0. parameter terminals If the reset input is 0, the output latches at 1 if the input is 1. Affinity User Guide www.controltechniques.com Issue Number: 5...
Page 183: Figure 11-20 Rfc Brake Sequence
Pr 12.47 Pr 12.46 Pr 12.48 1. Wait for motor fluxed (RFC only) 2. Post-brake release delay 3. Wait for speed threshold 4. Wait for brake apply speed delay 5. Brake apply delay Affinity User Guide Issue Number: 5 www.controltechniques.com...
Page 184 OL> Pre-brake release delay 12.46 RW Uni 0.0 to 25.0 s RFC> Brake apply speed delay 12.47 Post brake release delay RW Uni 12.48 Brake apply delay 0.0 to 25.0 s RW Uni Affinity User Guide www.controltechniques.com Issue Number: 5...
Page 185 Safety Product Mechanical Electrical Getting Basic Running SMARTCARD Advanced Technical UL Listing Optimization PC tools Diagnostics Information Information Installation Installation Started parameters the motor operation parameters Data Information Affinity User Guide Issue Number: 5 www.controltechniques.com...
Page 186: Menu 14: User Pid Controller
14.34 Any variable parameter ??.?? PID 2 square PID 2 feedback root enable source invert ??.?? 14.61 PID 2 14.36 feedback PID 2 digital PID 2 scaling feedbck feedback 14.56 14.54 14.51 x(-1) Affinity User Guide www.controltechniques.com Issue Number: 5...
Page 187 PID 2 hold variable integrator PID 2 controller parameter 14.41 enable PID 2 output output scale factor ??.?? PID 2 integral 14.47 gain 14.31 14.45 14.42 ??.?? PID 2 derivative 14.38 gain PID 2 enable Affinity User Guide Issue Number: 5 www.controltechniques.com...
Page 188: Figure 11-22 Menu 14 Logic Diagram - Single Setpoint, Dual Feedback
14.34 Any variable parameter ??.?? PID 2 square PID 2 feedback root enable source invert ??.?? 14.61 PID 2 14.36 feedback PID 2 digital PID 2 feedbck scaling feedback 14.56 14.54 14.51 x(-1) Affinity User Guide www.controltechniques.com Issue Number: 5...
Page 189 PID 2 hold variable integrator PID 2 controller parameter 14.41 PID 2 output enable output scale factor ??.?? PID 2 integral 14.47 gain 14.31 14.45 14.42 ??.?? 14.38 PID 2 derivative gain PID 2 enable Affinity User Guide Issue Number: 5 www.controltechniques.com...
Page 190: Figure 11-23 Menu 14 Logic Diagram - Dual Setpoint, Dual Feedback
PID 2 feedback source parameter x(-1) 14.34 Any variable parameter ??.?? PID 2 feedback source invert ??.?? 14.61 PID 2 14.36 feedback PID 2 digital PID 2 scaling feedbck feedback 14.56 14.54 14.51 x(-1) Affinity User Guide www.controltechniques.com Issue Number: 5...
Page 191 PID 2 enable PID sleep / boost system 14.29 Maximum boost time Input Read-write (RW) 0.XX terminals parameter Read-only (RO) Output 0.XX parameter terminals The parameters are all shown at their default settings Affinity User Guide Issue Number: 5 www.controltechniques.com...
Page 192 OFF (0) or On (1) OFF (0) 14.62 Combined square root enable RW Read / Write Read only Unipolar Bi-polar Bit parameter Text string Filtered Destination Not copied Rating dependent Protected User save Power down save Affinity User Guide www.controltechniques.com Issue Number: 5...
Page 193: Menus 15 And 16: Solutions Module Set-Up
SM-I/O PELV SM-I/O 24V Protected Automation (I/O Expansion) SM-I/O 120V SM-I/O Lite SM-I/O 32 SM-Applications SM-Applications Lite Automation (Applications) SM-Applications Plus SM-Applications Lite V2 SM-LON SM-PROFIBUS-DP-V1 SM-INTERBUS SM-CAN SM-DeviceNet Fieldbus SM-CANopen SM-SERCOS SM-Ethernet SM-EtherCAT Affinity User Guide Issue Number: 5 www.controltechniques.com...
Page 194: Figure 11-25 Sm-I/O Plus Analog Logic Diagram
X.46 T10 Analog input 2 invert T12 Analog output 1 Input Read-write (RW) 0.XX terminals parameter Read-only (RO) Output 0.XX parameter terminals The parameters are all shown at their default settings Affinity User Guide www.controltechniques.com Issue Number: 5...
Page 195: Figure 11-26 Sm-I/O Plus Digital Logic Diagram 1
I/O 3 invert Positive parameter X.29 logic select ??.?? x(-1) ??.?? Input Read-write (RW) 0.XX terminals parameter Read-only (RO) Output 0.XX parameter terminals The parameters are all shown at their default setting Affinity User Guide Issue Number: 5 www.controltechniques.com...
Page 196: Figure 11-27 Sm-I/O Plus Digital Logic Diagram 2
??.?? X.29 Positive x(-1) logic select ??.?? X.17 Relay 1 Input terminals Output terminals Read-write 0.XX (RW) Relay 2 parameter Read-only 0.XX (RO) parameter The parameters are all shown at their default setting Affinity User Guide www.controltechniques.com Issue Number: 5...
Page 197 RW Read / Write Read only Unipolar Bi-polar Bit parameter Text string Filtered Destination Not copied Rating dependent Protected User save Power down save *See trip SLX.Er, Automation (I/O Expansion) module category on page 257. Affinity User Guide Issue Number: 5 www.controltechniques.com...
Page 198: Figure 11-28 Sm-I/O Lite Digital I/O Logic Diagram
Invert x.17 0.00 State Default source x.07 Pr 0.00 21.51 Input Read-write (RW) 0.XX terminals parameter Read-only (RO) Output 0.XX parameter terminals The parameters are all shown at their default settings Affinity User Guide www.controltechniques.com Issue Number: 5...
Page 199: Figure 11-29 Sm-I/O Lite Analog I/O Logic Diagram
0.00 Scaling or current Default x.49 source Mode Pr 0.00 x.39 21.51 Input Read-write (RW) 0.XX terminals parameter Read-only (RO) Output 0.XX parameter terminals The parameters are all shown at their default settings Affinity User Guide Issue Number: 5 www.controltechniques.com...
Page 200 RW Read / Write Read only Unipolar Bi-polar Bit parameter Text string Filtered Destination Not copied Rating dependent Protected User save Power down save *See trip SLX.Er, Automation (I/O Expansion) module category on page 257. Affinity User Guide www.controltechniques.com Issue Number: 5...
Page 201: Figure 11-30 Sm-I/O Pelv Digital I/O Logic Diagram
T6 digital X.14 I/O 4 invert unprotected bit parameter ??.?? x(-1) ??.?? Input Read-write (RW) 0.XX terminals parameter Read-only (RO) Output 0.XX parameter terminals The parameters are all shown at their default setting Affinity User Guide Issue Number: 5 www.controltechniques.com...
Page 202: Figure 11-31 Sm-I/O Pelv Digital Input Logic Diagram
Analog 1 level input 1 destination X.40 unprotected X.43 Analog input 1 variable parameter ??.?? X.38 X.41 Analog Analog ??.?? input 1 input 1 x(-1) mode selector scaling X.42 Analog input 1 invert Affinity User Guide www.controltechniques.com Issue Number: 5...
Page 203: Figure 11-34 Sm-I/O Pelv Analog Output Logic Diagram
Figure 11-34 SM-I/O PELV analog output logic diagram T10 Analog output 1 T12 Analog output 2 Input Read-write (RW) 0.XX terminals parameter Read-only (RO) Output 0.XX parameter terminals The parameters are all shown at their default settings Affinity User Guide Issue Number: 5 www.controltechniques.com...
Page 204 RW Read / Write Read only Unipolar Bi-polar Bit parameter Text string Filtered Destination Not copied Rating dependent Protected User save Power down save *See trip SLX.Er, Automation (I/O Expansion) module category on page 257. Affinity User Guide www.controltechniques.com Issue Number: 5...
Page 205 T6 digital X.14 I/O 4 invert Any unprotected parameter ??.?? x(-1) ??.?? Input Read-write (RW) 0.XX terminals parameter Read-only (RO) Output 0.XX parameter terminals The parameters are all shown at their default setting Affinity User Guide Issue Number: 5 www.controltechniques.com...
Page 206: Figure 11-35 Sm-I/O 24V Protected Digital I/O Logic Diagram
Any bit or integer parameter Relay 1 Any bit or integer parameter Relay 2 Input Read-write (RW) 0.XX terminals parameter Read-only (RO) Output 0.XX parameter terminals The parameters are all shown at their default setting Affinity User Guide www.controltechniques.com Issue Number: 5...
Page 207: Figure 11-38 Sm-I/O 24V Protected Analog Output Logic Diagram
Pr 0.00 to Pr 50.99 Pr 0.00 x.48 Analog output 1 source x.49 Analog output 1 scaling 0.000 to 4.000 1.000 x.50 Solutions Module error status 0 to 255 x.51 Solutions Module software sub-version 0 to 99 Affinity User Guide Issue Number: 5 www.controltechniques.com...
Page 208: Figure 11-39 Sm-I/O 120V Digital Input Logic Diagram
T8 digital Input 6 x.16 State 0.00 x.06 unprotected parameter x(-1) 50.99 Input Read-write (RW) 0.XX terminals parameter Read-only (RO) Output 0.XX parameter terminals The parameters are all shown at their default settings Affinity User Guide www.controltechniques.com Issue Number: 5...
Page 209: Figure 11-40 Sm-I/O 120V Relay Diagram
RW Read / Write Read only Unipolar Bi-polar Bit parameter Text string Filtered Destination Not copied Rating dependent Protected User save Power down save *See trip SLX.Er, Automation (I/O Expansion) module category on page 257. Affinity User Guide Issue Number: 5 www.controltechniques.com...
Page 210: Figure 11-41 Sm-I/O 32 Logic Diagram
RW Read / Write Read only Unipolar Bi-polar Bit parameter Text string Filtered Destination Not copied Rating dependent Protected User save Power down save *See trip SLX.Er, Automation (I/O Expansion) module category on page 257. Affinity User Guide www.controltechniques.com Issue Number: 5...
Page 211 Solutions Module software sub-version 0 to 99 RO Uni NC PT RW Read / Write Read only Unipolar Bi-polar Bit parameter Text string Filtered Destination Not copied Rating dependent Protected User save Power down save Affinity User Guide Issue Number: 5 www.controltechniques.com...
Page 212: Menu 17: Building Automation Network
All menu 20 parameters are transferred to the SMARTCARD when a 4yyy transfer is performed. See section 9.2.1 Writing to the SMARTCARD on page 130 for more information. RW Read / Write Read only Unipolar Bi-polar Bit parameter Text string Filtered Destination Not copied Rating dependent Protected User save Power down save Affinity User Guide www.controltechniques.com Issue Number: 5...
Page 213: Menu 21: Second Motor Parameters
When the second motor map parameters are active, the symbol ‘Mot2’ will appear in the lower left hand corner of the LCD display or the decimal point that is second from the right on the first row of the LED display is lit. Affinity User Guide Issue Number: 5...
Page 214: Menu 22: Additional Menu 0 Set-Up
22.29 Parameter 0.59 set-up Pr 0.00 RW Uni PT US RW Read / Write Read only Unipolar Bi-polar Bit parameter Text string Filtered Destination Not copied Rating dependent Protected User save Power down save Affinity User Guide www.controltechniques.com Issue Number: 5...
Page 215: Advanced Features
* Setting Pr 1.15 to 9 enables the Preset reference scan timer. With the scan timer enabled analog 1 and preset references 2 to 8 are selected automatically in turn. Pr 1.16 defines the time between each change. Affinity User Guide Issue Number: 5...
Page 216: Table 11-10 Power-Up Modes If Pr 1.52 = 3
(Pr 1.17) to be modified by pressing configuration allocates this to digital input 4. the Up/Down arrow keys. If Hand mode is then selected, the motor will ramp up to the speed determined by the value in Pr 1.17. Affinity User Guide www.controltechniques.com Issue Number: 5...
Page 217 This allows the OFF (0) or On (1) OFF (0) PID controllers to be used independently from the drive via a building automation network. Affinity User Guide Issue Number: 5 www.controltechniques.com...
Page 218 Pr 14.18 =c1, then the upper limit defines the maximum positive or negative magnitude for the PID output. When any of the limits is active then the integrator accumulator is held. Affinity User Guide www.controltechniques.com Issue Number: 5...
Page 219 Final PID1 feedback PID1 feedback Parameter PID enable state value PID2 feedback PID 2 disabled; output is zero and integrator reset to zero PID 2 enabled PID 2 enable state follows PID 1 enable state Affinity User Guide Issue Number: 5 www.controltechniques.com...
Page 220 The output of the ramp controller (when active) is a current demand that is fed to the frequency changing current controller (Open-loop modes) or the torque producing current controller (RFC). The gain of these controllers can be modified with Pr 4.13 and Pr 4.14. Affinity User Guide www.controltechniques.com Issue Number: 5...
Page 221 The torque demand is equal to the speed loop output. default ramps and maximum speed, the curved parts of the S will be 25% of the original ramp if S ramp is enabled. Affinity User Guide Issue Number: 5 www.controltechniques.com...
Page 222 Pr 6.15 Drive enable) then the drive cannot be re-enabled for 1s. and Pr 4.14 for set-up details. Only one stopping phases exists and the ready state is entered as soon as the single stopping action is complete. Affinity User Guide www.controltechniques.com Issue Number: 5...
Page 223 Pr 5.24 after the autotune test is carried out. the ramp will try to increase the frequency back up to the demand level. If the integral gain is increased too far the first signs of Affinity User Guide Issue Number: 5 www.controltechniques.com...
Page 224 (T31) to enable the drive. initial output frequency to the synchronous frequency of the motor. The test is not carried out and the motor frequency starts at zero if one of the following is true. Affinity User Guide www.controltechniques.com Issue Number: 5...
Page 225 >8 Protocol default value (see table below) The BACnet Object Identifier range supported on Affinity drive is from 1 The default value when Pr 17.04 is set to 0 OR >8 is as follows: to 4194302 (supported on BAN firmware V01.03.07 or later). In order to...
Page 226: Table 11-11 Increased Object Identifier Range Setup
Example 2: To set the value of the Object Identifier as 59430 for an The CRC error count is reset to zero in the following circumstances: Affinity drive; set the parameters (provided Pr 18.11 and Pr 18.12 are not 1. When another CRC error is detected after 32767 prior errors.
Page 227 Pr 17.12 the drive will take the action configured in parameter Pr 17.13. It is important to ensure that a message is placed onto the network within the configured time-out period to prevent spurious drive operation. Affinity User Guide Issue Number: 5 www.controltechniques.com...
Page 228: Technical Data
35°C (95°F) ambient Maximum permissible continuous output current @ Table 12-6 Size 4 to 6 E12/54 40°C (104°F) ambient Maximum permissible continuous output current @ Table 12-7 Size 4 to 6 E12/54 45°C (113°F) ambient Affinity User Guide www.controltechniques.com Issue Number: 5...
Page 229 BA4605 52.0 51.9 41.2 33.7 BA4606 62.0 61.3 48.4 39.6 BA5601 BA5602 BA6601 BA6602 NOTE For the definition of ambient temperature, see section 3.7 Enclosure design and drive ambient temperature on page 49. Affinity User Guide Issue Number: 5 www.controltechniques.com...
Page 230 13.3 10.1 BA2402 20.1 18.4 15.6 13.4 10.1 BA2403 21.7 19.7 16.4 13.9 10.2 NOTE For the definition of ambient temperature, see section 3.7 Enclosure design and drive ambient temperature on page 49. Affinity User Guide www.controltechniques.com Issue Number: 5...
Page 231 BA4605 45.6 39.5 30.7 24.7 BA4606 51.9 44.9 34.7 27.7 BA5601 BA5602 BA6601 BA6602 NOTE For the definition of ambient temperature, see section 3.7 Enclosure design and drive ambient temperature on page 49. Affinity User Guide Issue Number: 5 www.controltechniques.com...
Page 232 30.8 BA4604-E12/54 43.0 37.8 30.8 BA4605-E12/54 52.0 48.0 37.8 30.8 BA4606-E12/54 62.0 54.8 43.1 34.9 BA5601-E12/54 71.0 59.0 43.0 33.0 BA5602-E12/54 71.0 59.0 43.0 32.9 BA6601-E12/54 117.4 98.1 72.4 BA6602-E12/54 117.4 98.1 72.4 Affinity User Guide www.controltechniques.com Issue Number: 5...
Page 233 Losses @ 35°C (95°F) ambient Size 4 to 6 E12/54 Table 12-13 Losses @ 40°C (104°F) ambient Size 4 to 6 E12/54 Table 12-14 Losses @ 45°C (113°F) ambient Size 4 to 6 E12/54 Affinity User Guide Issue Number: 5 www.controltechniques.com...
Page 234 BA4602 BA4603 1063 BA4604 1083 1058 BA4605 1115 1080 1058 BA4606 1060 1179 1130 1105 BA5601 1818 2129 2258 2203 BA5602 2176 2320 2215 2189 BA6601 2573 2512 2438 BA6602 3106 2512 2438 Affinity User Guide www.controltechniques.com Issue Number: 5...
Page 235: Table 12-10 Losses @ 40°C (104°F) Ambient For Size
Drive losses (W) taking into consideration any current derating for the given conditions Model 3kHz 4kHz 6kHz 8kHz 12kHz 16kHz BA1201 BA1202 BA1203 BA1204 BA2201 BA2202 BA2203 BA1401 BA1402 BA1403 BA1404 BA1405 BA1406 BA2401 BA2402 BA2403 Affinity User Guide Issue Number: 5 www.controltechniques.com...
Page 236: Table 12-11 Losses @ 50°C (122°F) Ambient For Standard Size 1 To 6, Size 1 To 3 E12/E54 And Size 1 To 3 E12/E66 Drives
2108 1997 BA3501 BA3502 BA3503 BA3504 BA3505 BA3506 BA3507 BA4601 BA4602 BA4603 BA4604 BA4605 BA4606 BA5601 1785 1743 1689 1657 BA5602 1785 1743 1688 1657 BA6601 2084 2036 1978 BA6602 2084 2036 1978 Affinity User Guide www.controltechniques.com Issue Number: 5...
Page 237: Table 12-12 Losses @ 35°C (95°F) Ambient For Size 4 To 6 E12/54 Drives
2680 BA6402-E12/54 2680 2760 2610 BA4601-E12/54 BA4602-E12/54 BA4603-E12/54 BA4604-E12/54 BA4605-E12/54 1020 BA4606-E12/54 1060 1050 1010 BA5601-E12/54 1520 1490 1440 1410 BA5602-E12/54 1520 1490 1440 1410 BA6601-E12/54 2540 2480 2400 BA6602-E12/54 2540 2480 2400 Affinity User Guide Issue Number: 5 www.controltechniques.com...
Page 238: Table 12-14 Losses @ 45°C (113°F) Ambient For Size 4 To 6 E12/54 Drives
Where line reactors are to be used, reactance values of approximately 2% are recommended. Higher values may be used if necessary, but may result in a loss of drive output (reduced torque at high speed) because of the voltage drop. Affinity User Guide www.controltechniques.com Issue Number: 5...
Page 239: Table 12-16 Ip Rating Degrees Of Protection
No. of phases: 3 First digit Second digit Maximum voltage: Protection against contact and Protection against ingress of water Affinity (200V): 240V ingress of foreign bodies Affinity (400V): 480V 0 No protection 0 No protection Affinity (575V): 575V Protection against large Affinity (690V): 690V foreign bodies φ...
Page 240: Table 12-18 Acoustic Noise Data For Wall Mounted Drives
1522mm 416mm 348mm heatsink fan running at the maximum and minimum speeds. (60in) (16.4in) (13.7in) Table 12-18 Acoustic noise data for wall mounted drives Max speed Min speed Size SPL dBA @ 1m Affinity User Guide www.controltechniques.com Issue Number: 5...
Page 241: Table 12-22 Overall Drive Weights
BA2402 20.2 21.4 BA2403 26.6 27.6 BA2404 26.6 27.6 BA3401 34.2 36.2 BA3402 40.2 42.7 BA3403 51.3 53.5 BA3501 BA3502 BA3503 11.1 BA3504 14.4 BA3505 13.8 18.1 BA3506 18.2 22.2 BA3507 22.2 26.0 Affinity User Guide Issue Number: 5 www.controltechniques.com...
Page 242: Table 12-26 Size 4 And Larger Input Current, Fuse And Cable Size Ratings
NOTE The inrush current for all drives after a brown-out can be larger than the power-up inrush. Affinity User Guide www.controltechniques.com Issue Number: 5...
Page 243: Table 12-27 Maximum Motor Cable Lengths (200V Drives)
200m 150m further information, refer to High-capacitance cables on page 75. (330ft) (660ft) (490ft) 2403 2404 3401 3402 3403 4401 4402 4403 (295ft) 250m 185m 125m 5401 (820ft) (607ft) (410ft) 5402 6401 6402 Affinity User Guide Issue Number: 5 www.controltechniques.com...
Page 244: Table 12-31 Minimum Resistance Values And Peak Power Rating For The Braking Resistor At 40°C (104°F)
Terminal block (M6 screws) 6.0 N m 2.5 N m 1.8 lb ft 4.4 lb ft M10 stud M10 stud 15 N m 15 N m (11.1 lb ft) (11.1 lb ft) ±10% Torque tolerance Affinity User Guide www.controltechniques.com Issue Number: 5...
Page 245: Table 12-36 Immunity Compliance
The requirements of the following standards are met, depending on the motor cable length and switching frequency. Using external filter: 0 to 25 25 to 50 50 to 75 75 to 100 Affinity User Guide Issue Number: 5 www.controltechniques.com...
Page 246: Optional External Emc Filters
BA3401 to BA3403 4200-6318 EN 61800-3:2004 second environment, unrestricted distribution BA3501 to BA3502 4200-6320 Industrial generic standard EN 61000-6-4:2007 EN 61800-3:2004 first environment restricted distribution (The following caution is required by EN 61800-3:2004) Affinity User Guide www.controltechniques.com Issue Number: 5...
Page 247: Table 12-48 Optional External Emc Filter Details
1.5MΩ resistor to ground (i.e. line to line 3.6MΩ, line to ground 3.3MΩ) 6. 470kΩ between phases with each phase connected by a 2MΩ resistance to ground. Affinity User Guide Issue Number: 5 www.controltechniques.com...
Page 248 300 mm (11.811 in) 4200-6501 12.0 26.5 249 mm (9.803 in) 120 mm (4.724 in) 4200-6502 10.0 22.0 4200-6601 364 mm (14.331 in) 230 mm (9.055 in) 147 mm (5.787 in) 19.0 4200-6602 Affinity User Guide www.controltechniques.com Issue Number: 5...
Page 249 1.35 N m (1.0 lb ft) 10mm 8AWG Epcos 4200-6405 6.8 N m (5.0 lb ft) 50mm 0AWG 4200-6407 4200-6501 20 N m (14.7 lb ft) 10 N m (7.4 lb ft) 95mm 4/0AWG 4200-6502 4200-6601 4200-6602 Affinity User Guide Issue Number: 5 www.controltechniques.com...
Page 250: Diagnostics
Reduce the values in speed loop gain parameters – Pr 3.10, Pr 3.11 and Pr 3.12 (RFC mode) Reduce the values in current loop gain parameters - Pr 4.13 and Pr 4.14 (RFC mode) Affinity User Guide www.controltechniques.com Issue Number: 5...
Page 251: Table 13-2 Trip Indications
SMARTCARD trip: SMARTCARD has the Read Only bit set Enter 9777 in Pr xx.00 to allow SMARTCARD Read / Write access Ensure the drive is not writing to data locations 500 to 999 on the card Affinity User Guide Issue Number: 5 www.controltechniques.com...
Page 252 Hardware fault - return drive to supplier HF07 Data processing error: Watchdog failure Hardware fault - return drive to supplier HF08 Data processing error: Level 4 crash Hardware fault - return drive to supplier Affinity User Guide www.controltechniques.com Issue Number: 5...
Page 253 If the AC or DC power supply is present, or if this is a single drive, then there is a hardware fault - return drive to the supplier HF32 Power stage - Identification and trip information serial code error Hardware fault - return drive to the supplier Affinity User Guide Issue Number: 5 www.controltechniques.com...
Page 254 Check enclosure / drive fans are still functioning correctly Check enclosure ventilation paths Check enclosure door filters Increase ventilation Decrease acceleration / deceleration rates Reduce drive switching frequency Reduce duty cycle Reduce motor load Affinity User Guide www.controltechniques.com Issue Number: 5...
Page 255 Check motor insulation Drive voltage rating Peak voltage Maximum continuous voltage level (15s) 1190 1175 If the drive is operating in low voltage DC mode the overvoltage trip level is 1.45 x Pr 6.46. Affinity User Guide Issue Number: 5 www.controltechniques.com...
Page 256 Check cable for damage Replace cable Replace keypad SLX.dF Solutions Module slot X trip: Solutions Module type installed in slot X changed 204,209 Save parameters and reset SL3.dF Building automation interface slot trip Module typed changed Affinity User Guide www.controltechniques.com Issue Number: 5...
Page 257 Inter-option communications error Communications error to slot 1 Communications error to slot 2 SM-Ethernet Memory allocation error SM-Ethernet File system error SM-Ethernet Configuration file error SM-Ethernet Language file error Internal watchdog error Internal software error Affinity User Guide Issue Number: 5 www.controltechniques.com...
Page 258 Set Pr 7.15 = VOLt and reset the drive to disable this function Motor thermistor short circuit Check motor thermistor wiring Replace motor / motor thermistor Set Pr 7.15 = VOLt and reset the drive to disable this function Affinity User Guide www.controltechniques.com Issue Number: 5...
Page 259 *If a tunE through tunE 7 trip occurs, then after the drive is reset the drive cannot be made to run unless it is disabled via the Enable input (terminal 31), drive enable parameter (Pr 6.15) or the control word (Pr 6.42 and Pr 6.43). Affinity User Guide Issue Number: 5...
Page 260: Table 13-3 Serial Communications Look-Up Table
SL3.HF Reserved SL3.tO Reserved SL3.Er 168 to 174 t168 to t174 SL3.nF C.Prod SL3.dF Reserved SL.rtd CL.bit C.boot t216 SAVE.Er C.bUSY 217 to 232 HF17 to HF32 PSAVE.Er C.Chg LOAD C.OPtn Reserved C.RdO Affinity User Guide www.controltechniques.com Issue Number: 5...
Page 261: Table 13-4 Trip Categories
4. When the drive is first powered up a UV trip is initiated if the supply voltage is below the restart voltage level and another trip is not active. This does not cause save power down save parameters to be saved at this point. Affinity User Guide Issue Number: 5 www.controltechniques.com...
Page 262: Alarm Indications
The drive is writing a parameter set to the SMARTCARD during power- For further information, please refer to section 9.2.3 Auto saving parameter changes (Pr 11.42 = Auto (3)) on page 131. loAding The drive is writing information to a Solutions Module. Affinity User Guide www.controltechniques.com Issue Number: 5...
Page 263: Displaying The Trip History
Analog and digital I/O The analog and digital I/O on the drive continue to work correctly if a trip occurs, except the digital outputs will go low if one of the following trips occur: O.Ld1, PS.24V. Affinity User Guide Issue Number: 5 www.controltechniques.com...
Page 264: Ul Listing Information
Ferraz Shawmut ATMR series or equivalent, are used in the AC • The standard Affinity drive is installed in a Pollution degree II supply. The drive does not comply with UL if MCBs are used in place environment, or better, as defined by UL508C of fuses.
Page 265: Safety Label
SM-I/O 24V Protected • SM-LON • SM-I/O 32 • SM-I/O Plus • SM-Applications Plus • SM-CAN • SM-I/O Timer • SM-INTERBUS • SM-Applications Lite • SM-Applications • SM-CANopen • SM-Applications Lite V2 • SM-EtherCAT Affinity User Guide Issue Number: 5 www.controltechniques.com...
Page 266: List Of Figures
Figure 2-3 Typical drive rating labels .........16 Figure 3-36 Size 3 E12/E54 and E12/E66 drive surface Figure 2-4 Options available with Affinity ......17 mounting ............43 Figure 3-1 Fire enclosure bottom layout ......21 Figure 3-37 Size 4 E12/E54 drive surface mounting ....43 Figure 3-2 Fire enclosure baffle construction ....21...
Page 267 Figure 11-13 Menu 9 logic diagram: Motorized pot and binary sum ............172 Figure 11-14 Menu 9 logic diagram: Timers ......173 Figure 11-15 Menu 12 logic diagram ........178 Figure 11-16 Menu 12 logic diagram (continued) ....179 Affinity User Guide Issue Number: 5 www.controltechniques.com...
Page 268: List Of Tables
40°C (104°F) ..77 1 to 6 standard, size 1 to 3 E12/E54 drives Table 4-13 Affinity EMC filter cross reference ....79 and size 1 to 3 E12/E66 drives .......234 Table 4-14 IP54 EMC filter cross reference .......79 Table 12-10 Losses @ 40°C (104°F) ambient for size...
Page 269 Maximum continuous output current (200V drives) ..........264 Table 14-2 Maximum continuous output current (400V drives) ..........265 Table 14-3 Maximum continuous output current (575V drives) ..........265 Table 14-4 Maximum continuous output current (690V drives) ..........265 Affinity User Guide Issue Number: 5 www.controltechniques.com...
Page 270 Current demand filter ............109 Fuse types ................73 Current limit ................106 Current limits .................127 Current loop gains ..............125 Getting Started ................93 Current ratings ..............228 Ground connections ............73 Ground leakage ...............78 Grounding bracket ..............79 Grounding clamp ..............79 Affinity User Guide www.controltechniques.com Issue Number: 5...
Page 271 Motor requirements .............. 239 Motor thermal protection ............127 Motor winding voltage ............. 75 Mounting methods ..............31 Multiple motors ............... 75 Nameplate description ............15 NEMA rating ..............50 Notes ..................7 Affinity User Guide Issue Number: 5 www.controltechniques.com...
Page 272 Through-panel mounting the drive ..........36 Timer functions ..............114 Torque modes ...............221 Torque settings .............. 62 Trip ..................250 Trip categories ..............261 Trip History ................263 Trip Indications ..............250 UL Listing Information ............264 User Security ................98 User security .................111 Affinity User Guide www.controltechniques.com Issue Number: 5...
Page 273 Variable maximums ...............142 Vibration ................239 Voltage boost ................107 Voltage mode ................122 Warnings ...................7 Weights .................241 Affinity User Guide Issue Number: 5 www.controltechniques.com...
Page 274 0474-0000-05...

Emerson Affinity User Manual

1 Safety Information

2 Product Information

3 Mechanical Installation

4 Electrical Installation

5 Getting Started

6 Basic Parameters

7 Running the Motor

9 SMARTCARD Operation

11 Advanced Parameters

12 Technical Data

14 UL Listing Information

List of Figures

List of Tables

Quick Links

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Summary of Contents for Emerson Affinity