US Stove Company 5501S Owner's Manual
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US Stove Company 5501S Owner's Manual

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French version is available for download from the U.S. Stove website: http://www.usstove.com/
Version française est disponible pour téléchargement à partir du site U.S. Stove: http://www.usstove.com
• PLEASE READ THIS ENTIRE MANUAL BEFORE INSTALLATION AND USE OF THIS APPLIANCE. FAILURE TO FOLLOW
THESE INSTRUCTIONS COULD RESULT IN PROPERTY DAMAGE, BODILY INJURY, OR EVEN DEATH.
• CONTACT YOUR LOCAL BUILDING OR FIRE OFFICIALS ABOUT OBTAINING PERMITS, RESTRICTIONS AND
INSTALLATION INSPECTION REQUIREMENTS IN YOUR AREA.
• SAVE THESE INSTRUCTIONS.
FOR TECHNICAL ASSISTANCE:
Owner's Manual
MODEL: 5501S
This unit is not intended to be used as a primary source of heat.
U.S. Stove Company
227 Industrial Park Road, South Pittsburg, TN 37380
U.S. Environmental Protection Agency
Certified to comply with 2015 particulate
Phone 800-750-2723 www.usstove.com
Report No. 0215PS052S
Certified for installations in the
USA and Canada.
emissions standards.
852473-1401F

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Summary of Contents for US Stove Company 5501S

  • Page 1 Owner’s Manual MODEL: 5501S Report No. 0215PS052S Certified for installations in the USA and Canada. U.S. Environmental Protection Agency Certified to comply with 2015 particulate emissions standards. French version is available for download from the U.S. Stove website: http://www.usstove.com/ Version française est disponible pour téléchargement à partir du site U.S. Stove: http://www.usstove.com This unit is not intended to be used as a primary source of heat.

  • Page 2: Safety Precautions

    Safety Precautions This manual describes the installation and operation of the U.S. Stove, 5501S wood heater. This heater meets the 2015 U.S. Environmental Protection Agency’s crib wood emission limits for wood heaters sold after May 15, 2015. Under specific test conditions this heater has been shown to deliver heat at rates ranging from 8,606 to 20,076 Btu/hr.

  • Page 3: Service Record

    Service Record Service Record It is recommended that your heating system is serviced regularly and that the appropriate Service Interval Record is completed. Service Provider: Before completing the appropriate Service Record below, please ensure you have carried out the service as described in the manufacturer’s instructions.

  • Page 4: Specifications

    Specifications Heating Specifications Fuel Burn Rate* (lowest setting) 1.5 lbs./hr. (0.7 kg/hr) Burn Time (lowest setting) 13 hrs. (approximate) Hopper Capacity 20 lbs. (9.1kg) Flue Size 3” or 4” * Pellet size may effect the actual rate of fuel feed and burn times. Fuel feed rates may vary by as much as 20%. Use PFI listed fuel for best results.

  • Page 5: Installation Options

    Installation INSTALLATION OPTIONS Read this entire manual before you install and use your pellet stove. Failure to follow instructions may result in property damage, bodily injury, or even death! (See specific installation details for clearances and other installation requirements) A Freestanding Unit—supported by pedestal/legs and placed on a non-combustible floor surface in compliance with clearance requirements for a freestanding stove installation.

  • Page 6: Floor Protection

    Installation FLOOR PROTECTION This heater must have a non-combustible floor protector (UL1618 ember protection) installed beneath it if the floor is of combustible material. US: Floor protector should be UL listed or equal too, needs to extend 6” to the front, 6” to each side, 1”...

  • Page 7: Venting Requirements

    Installation VENTING REQUIREMENTS • Install vent at clearances specified by the vent manufacturer. • Do not connect the pellet vent to a vent serving any other appliance or stove. • Do not install a flue damper in the exhaust venting system of this unit. The following installation guidelines must be followed to ensure conformity with both the safety listing of this stove and to local building codes.

  • Page 8: Vent Termination Clearances

    Installation VENT TERMINATION CLEARANCES A. Minimum 4-foot (1.22m) clearance below or beside any door or window that opens. Minimum 1-foot (0.3m) clearance above any door or window that opens. C. Minimum 3-foot (0.91m) clearance from any adjacent building. D. Minimum 7-foot (2.13m) clearance from any grade when adjacent to public walkways. Minimum 2-foot (0.61m) clearance above any grass, plants, or other combustible materials.

  • Page 9: Through The Wall Installation

    Installation THROUGH THE WALL INSTALLATION (RECOMMENDED INSTALLATION) Canadian installations must conform to CAN/CSA-B365. To vent the unit through the wall, connect the pipe adapter to the exhaust motor adapter. If the exhaust adapter is at least 18 in.(457mm) above ground level, a straight section of pellet vent pipe can be used through the wall.

  • Page 10: Special Mobile Home Requirements

    Installation OUTSIDE AIR SUPPLY (OPTIONAL, UNLESS INSTALLING IN A MOBILE HOME) Adequate ventilation air is required to operate this heater. During operation, the heater draws air for combustion which can be assisted by the installation of outside combustion air inlets. However, certain weather conditions such as icing or use of kitchen exhaust fans may impact and reduce the effectiveness of vents.

  • Page 11: Assembly Instructions

    Assembly Instructions STEP 1 Pull the factory installed wires out of the top of the stove. There will be two wire harnesses, as shown. STEP 2 Unpack the top mount controls and ensure that the wiring harness shown is attached securely. STEP 3 Connect the factory installed wiring harnesses to the control panel as shown.

  • Page 12: Control Panel

    Control Panel PANEL CONTROLS The blowers and automatic fuel supply are controlled from a panel on the top of the 5501S. The control panel functions are a follows. A. ON/OFF SWITCH (“POWER” BUTTON) • When pushed, the stove will automatically ignite. No other fire starter is necessary. The igniter will stay on for at least 10 and up to 12 minutes, depending on when Proof of Fire is reached.

  • Page 13: Operation

    Clean door glass if necessary (a dry cloth or paper towel is usually sufficient). Never use abrasive cleaners on the glass or door. Check fuel in the hopper, and refill if necessary. NOTE: The 5501S Hopper can hold up to 20 lbs. of pellets. BUILDING A FIRE Never use a grate or other means of supporting the fuel.

  • Page 14: Opening Door

    Operation DAMPER CONTROL The damper control lever is located on the back of the stove on the lower left side. The damper adjusts the combustion air. This control is necessary due to the varied burn characteristics of individual installations, different pellet brands and pellet feed rates.

  • Page 15: Maintenance

    Maintenance • Failure to clean and maintain this unit as indicated can result in poor performance, safety hazards, fire, and even death. • Unplug your stove’s electrical cord prior to removing the back panel or opening the exhaust system for any inspection, cleaning, or maintenance work.

  • Page 16: Maintenance Schedule

    Maintenance DOOR AND GLASS GASKETS Inspect the main door and glass window gaskets periodically. The main door may need to be removed to have frayed, broken, or compacted gaskets replaced by your authorized dealer. This unit’s door uses a 5/8” diameter rope gasket. BLOWER MOTORS Clean the air holes on the motors of both the exhaust and distribution blowers annually.

  • Page 17: Troubleshooting Guide

    Trouble Shooting Guide When your stove acts out of the ordinary, the first reaction is to call for help. This guide may save time and money by enabling you to solve simple problems yourself. Problems encountered are often the result of only five factors: 1) poor fuel;...
  • Page 18 Trouble Shooting Guide Display is Flashing “E2” Possible Causes Possible Remedies: (Unplug stove first when possible) Unhook air hose from the air switch and blow through it. Airflow switch hose or stove attachment If air flows freely, the hose and tube are fine. If air will not pipes for hose are blocked. flow throw the hose, use a wire coat hanger to clear the blockage.
  • Page 19 Trouble Shooting Guide Display is Flashing “E3” Possible Causes Possible Remedies: (Unplug stove first when possible) The hopper is out of pellets Refill the hopper. The air dampener is too far open for a low If on the low setting, you may need to close the feed setting dampener all the way. The burnpot holes are blocked.
  • Page 20 Trouble Shooting Guide Display is Flashing “E4” Possible Causes Possible Remedies: (Unplug stove first when possible) The air inlet, burnpot, interior combustion air Follow all cleaning procedures in the maintenance chambers, combustion blower, or exhaust pipe section of the owner’s manual. are blocked with ash or foreign material. The Proof of Fire (POF) thermodisc has came Check the (POF) thermodisc to see if the wires are unplugged connected properly.
  • Page 21 Trouble Shooting Guide Stove Feeds Pellets, But Will Not Ignite Possible Causes Possible Remedies: (Unplug stove first when possible) Push the air damper in closer to the side of the stove for startup. In some situations it may be necessary to Air damper open too far for ignition. have the damper completely closed for ignition to take place.
  • Page 22 Trouble Shooting Guide Stove Will Not Feed Pellets, But Fuel Feed Light Comes On As Designed Possible Causes Possible Remedies: (Unplug stove first when possible) Wait for the stove to cool for about 30 - 45 minutes. Locate the High Limit thermodisc and press the reset button on the High limit switch has tripped or is back of it.
  • Page 23 Trouble Shooting Guide Glass “Soot’s” Up At A Very Fast Rate • Flame Is Lazy, Dark, And Has Black Tips • After Stove Has Been On For A While, The Burnpot Overfills • Possible Causes Possible Remedies: (Unplug stove first when possible) Stove or vent pipe is dirty, which restricts airflow Follow all cleaning procedure in the maintenance through the burnpot. section of the owner’s manual. Check to make sure the vent pipe has been installed Vent pipe installed improperly.

  • Page 24: Parts Diagram

    Parts Diagram...

  • Page 25: Parts Diagram / Parts List

    Parts Diagram / Parts List Part No. Description Qty. 892199 Housing, PCBA Controller 80630 PCBA, Controller 891148 Lid Latch 892669 Top Weldment 80491 Lid Switch 80631 PCBA 892683 Side Panel, Right 892684 Side Panel, Left 892674 Vented Back Panel 892660 Hopper 80462 AC Electrical Connector...

  • Page 26: Wiring Diagram

    Wiring Diagram...

  • Page 27: Limited Warranty

    Limited Warranty Pellet / Corn / Multi-Fuel Heaters (Inserts, Freestanding, and Pedestal) The operation of this heater in a manner inconsistent with the owner’s manual will void you warranty and is also against federal regulations. United States Stove Company warrants to the original purchaser its products against premature failure of any component due to workmanship, quality, or materials as follows: TIME PERIOD:...

  • Page 28: How To Order Repair Parts

    How To Order Repair Parts THIS MANUAL WILL HELP YOU OBTAIN EFFICIENT, DEPENDABLE SERVICE FROM YOUR PELLET STOVE, AND ENABLE YOU TO ORDER REPAIR PARTS CORRECTLY. KEEP THIS MANUAL IN A SAFE PLACE FOR FUTURE REFERENCE. WHEN WRITING, ALWAYS GIVE THE FULL MODEL NUMBER WHICH IS ON THE NAMEPLATE ATTACHED TO THE HEATER.

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