Jeep COMPASS Repair Manual
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Jeep COMPASS Repair Manual

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JEEP COMPASS
BODY REPAIR MANUAL

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Summary of Contents for Jeep COMPASS

  • Page 1 JEEP COMPASS BODY REPAIR MANUAL...

  • Page 2: Safety Notice

    SAFETY NOTICE CAUTION ALL SERVICE AND REBUILDING INSTRUCTIONS CONTAINED HEREIN ARE APPLICABLE TO, AND FOR THE CONVENIENCE OF, THE AUTOMOTIVE TRADE ONLY. All test and repair procedures on components or assemblies in non-automotive applications should be repaired in accordance with instructions supplied by the manufacturer of the total product.
  • Page 3 • TEAM PSE FACILITY PLANNING SERVICES • TECH AUTHORITY Copies of the following Body Repair Manuals are available by calling 1-800-890-4038 • Chrysler 300 (81-316-0531CD) • Jeep Grand Cherokee (81-316-0635-CD) • Dakota (81-316-0634CD) • Pacifica (81-316-0530-CD) • Dodge Caliber (81-316-0737CD) •...
  • Page 4 INTRODUCTION Jeep Compass This manual has been prepared for use by all body technicians involved in the repair of the Jeep Compass. This manual shows: - Typical unibody panels contained in these vehicles - The types of welds for the panel...
  • Page 5 BODY CONSTRUCTION CHARACTERISTICS Definitions of Steels used in the Jeep Compass: MS 66 - Represents an uncoated Hot Rolled Steel Sheet used mainly for interior braces and reinforcements. MS 67 - Represents an uncoated Cold Rolled Sheet structural steel used in areas where structural integrity is critical.
  • Page 6 BODY CONSTRUCTION CHARACTERISTICS The following measures have been implemented in order to provide maximum corrosion prevention and protection. 1. The use of galvannealed coatings throughout the body structure. 2. Ecoat is used on the complete body in all instances. 3. Body sealing. 4.
  • Page 7 Back to Index...
  • Page 8 Back to Index...
  • Page 9 Back to Index...
  • Page 10 Back to Index...
  • Page 11 HISTORY OF COLLISION REPAIR Time was, if you had an accident, the call went out to the insurance company - to the collision shop - or several shops - get the lowest bid and in no time at all, the vehicle was repaired. The facilities, training, and equipment were simple.

  • Page 12: Corrosion Protection

    Corrosion Protection Factory Applied Corrosion Protection During the manufacturing of the unibody car, the manufacturer applies "corrosion protection" using specialized manufacturing processes. This system is not duplicated in the collision repair body shop. However, the body shop still has a responsibility to apply corrosion protection to the unibody vehicle. So, the collision repair shop must use alternative materials to do the corrosion protection job after the repair.
  • Page 13 Corrosion Protection Crevice corrosion is a form of localized attack that occurs in areas on metal surfaces exposed to the elements. Examples include spot weld lap joints, threaded or riveted connections, gasket fittings, porous welds, valve seats. Pitting is the corrosion of a metal surface at points or small areas which look like a small hole in the metal. Galvanic corrosion is the type that occurs when dissimilar metals are in electrical contact while immersed in an electrolyte.
  • Page 14 Corrosion Protection The penetration of corrosive solutions into these small areas, with widths that are typically a few thousandths of an inch, can result in various types of failures: the metal surface may become rusty in appearance, operating components may seize when protective coatings may have been removed from the metal surface.
  • Page 15 Corrosion Protection The types of materials used in rustproofing application include oil based materials, wax base materials, primers and color coats. The most important properties of rustproofing materials are adhesion, toughness, and the resistance to the environment. The best coating in the world is not effective unless it is present in the right place at the right time. Corrosion Protection Information When making the collision repair, refer to the manufacturer's information on where corrosion protection and sealants are applied.
  • Page 16 Corrosion Protection Spray Accessibility to the Repair Being able to achieve fog spray penetration into enclosed cavities as well as open areas requires application equipment, which includes an assortment of wands of various lengths and design. Some areas are more effectively treated by brush application of corrosion protection material before they are assembled.
  • Page 17 Corrosion Protection Desired Characteristics of Corrosion Protection Material 1. Corrosion prevention material- The material must displace water to prevent corrosion. This can be tested by spraying water on an open panel on the floor, then spraying the corrosion preventative material over the watered panel and observing if the material displaces the water.
  • Page 18 Back to Index...
  • Page 19 JEEP COMPASS VEHICLE IDENTIFICATION NUMBER DESCRIPTION The Vehicle Identification Number (VIN) can be viewed through the windshield at the upper left corner of the instrument panel, near the left windshield pillar. The VIN consists of 17 characters in a combination of letters and numbers that provide specific information about the vehicle.
  • Page 20 INTERPRETATION CODE = DESCRIPTION Country of Origin 1 = Manufactured by Daimler Chrysler Corporation Make J = Jeep Vehicle Type 4 = Multipurpose Vehicle Less Side Air Bags 8 = Multipurpose Vehicle With Side Air Bags Weight/GVW E = 3001-4000 Lbs. (1351-1814 Kg) F = 4001-5000 Lbs.

  • Page 21: Vehicle Certification Label

    VEHICLE CERTIFICATION LABEL DESCRIPTION A vehicle certification label is attached to every DaimlerChrysler Corporation vehicle. The label certifies that the vehicle conforms to all applicable Federal Motor Vehicle Standards. The label also lists: • Month and year of vehicle manufacture. •...
  • Page 22 Back to Index...
  • Page 23 JEEP COMPASS PAINT CODES EXTERIOR CODE COLOR Inferno Red Crystal Pearl Coat Light Khaki Metallic Clear Coat Jeep Green Metallic Clear Coat Marine Blue Pearl Coat Steel Blue Metallic Pearl Coat Bright Silver Metallic Clear Coat Black Clear Coat Stone White Clear Coat...
  • Page 24 JEEP COMPASS PAINT CODE LOCATION VEHICLE CERTIFICATION LABEL The vehicle certification label identifies the paint code. This label is located on the driver’s door shut face. Back to Index...
  • Page 25 Back to Index...
  • Page 26 WELD PANEL REPLACEMENT Jeep Compass The basic parts of the body structure are the welded panels. This section contains a brief description of the placement of some of the panels and their weld locations. Note: To ensure the strongest, most durable and cleanest welds possible, perform testing before and during all weld procedures.
  • Page 27 Explanation of Welding/Sealer Information The major construction of a unibody vehicle consists of welded panels that create the supporting structure for all com- ponents and assemblies of the vehicle. Here are some examples for replacement of these parts. Certain body components must use sealers to ensure proper assembly. Be sure to check the Body Sealing Locations and Structural Adhesive Sections for location and sealer type.
  • Page 28 Explanation of Welding Abbreviations Definitions Weld Type (ORD)=Ordinary Weld or Standard (CRT)=Critical Weld or Diamond (SAF)=Safety Weld PROJ=Projection Weld FCAW=Flex Core Arc Weld MFG=Manufacturing Weld S/WELD=Spot Welds /SD=Per Side Examples AA TO AB 5/SD S/WELDS (ORD)= PART AA WELDED TO PART AB 5 PER SIDE (5 RIGHT/5 LEFT) SPOT WELDS STANDARD AA TO AB 12 PROJ WELDS (CRT)= PART AA WELDED TO PART AB 12 PROJECTION WELDS CRITICAL OR DIAMOND Adhesives...
  • Page 29 WELD LOCATION OVERVIEW ZONES Back to Index...
  • Page 30 JEEP COMPASS FRONT FLOOR SECTION AA REINF – TUNNEL – AF NUT/WELD.HEX – NIBS.NO.FIN.PILOT.PT – A/C AB REINF – HAND BRAKE MTG – ACCUM TO FRT RAIL OTR RT AC BRACKET – CONSOLE – AG HOOK – MUFFLER HANGER BRACKET –...
  • Page 31 PARTS IDENTIFICATION LEGEND, OVERVIEW 2 AA REINF – TUNNEL – AF NUT/WELD.HEX – NIBS.NO.FIN.PILOT.PT – A/C AB REINF – HAND BRAKE MTG – ACCUM TO FRT RAIL OTR RT AC BRACKET – CONSOLE – AG HOOK – MUFFLER HANGER BRACKET – AD STUD.WELD/INTERNAL –...
  • Page 32 WELD LAYOUT LOCATION GUIDE Back to Index...
  • Page 33 01 AB TO AA 10 S/WELDS (ORD) Back to Index...
  • Page 34 02 AF TO AA 2 PROF WELDS (ORD) 03 AC TO AA 13 S/WELDS (ORD) 04 AD TO AB 2 PROJ WELDS (ORD) 05 AE TO AA 2 PROJ WELDS (ORD) Back to Index...
  • Page 35 06 AK TO AH 1 PROJ WELD (ORD) 07 AH TO AJ 19 S/WELDS (ORD) 08 AG TO AJ 2 STRUC ADH 09 AG TO AJ 1 PROJ WELD (ORD) Back to Index...
  • Page 36 JEEP COMPASS SIDEMEMBER ASSEMBLY SECTION AA SIDEMEMBER – RR FLOOR UPR RT – AK EXTENSION – RR FLOOR CROSSMEMBER AV BULKHEAD – RR FLOOR SIDEMEMBER RT – AA SIDEMEMBER – RR FLOOR UPR LT – FRT LT – CENTER AB EXTENSION – RR FLOOR PAN RT –...
  • Page 37 PARTS IDENTIFICATION LEGEND, OVERVIEW 3 AA SIDEMEMBER – RR FLOOR UPR RT – AK EXTENSION – RR FLOOR CROSSMEMBER AV BULKHEAD – RR FLOOR SIDEMEMBER RT – AA SIDEMEMBER – RR FLOOR UPR LT – FRT LT – CENTER AB EXTENSION – RR FLOOR PAN RT – AL BRACKET –...
  • Page 38 WELD LAYOUT LOCATION GUIDE Back to Index...
  • Page 39 01 AH TO AG 5/SD S/WELD (CRT) 05 AJ TO AD 5 S/WELDS (ORD) 02 AH TO AF 2/SD S/WELDS (CRT) 06 AR TO AJ TO AD 2/SD S/WELDS (CRT) 03 AH TO AG TO AF 2/SD S/WELDS (CRT) 07 AP TO AD 7/SD S/WELDS (ORD) 04 AG TO AF 2/SD S/WELDS (ORD) Back to Index...
  • Page 40 08 AP TO AD 11/SD S/WELDS (ORD) 09 AR TO BB TO AD 2/SD S/WELDS (CRT) 10 AY TO AD 1/SD S/WELD (ORD) 11 AE TO AC 12/SD S/WELDS (ORD) Back to Index...
  • Page 41 12 AT TO AC 1/SD S/WELDS (CRT) 13 AL TO AC 12/SD S/WELD (CRT) 14 AV TO AC 1/SD S/WELD (CRT) 15 AT TO AL TO AC 1/SD S/WELD (CRT) 16 AU TO AL TO AC 1/SD S/WELD (CRT) 17 AC TO AG 7/SD S/WELDS (CRT) Back to Index...
  • Page 42 18 AV TO AC 2/SD S/WELDS (ORD) 19 AW TO AC 13/SD S/WELDS (CRT) Back to Index...
  • Page 43 20 AK TO AC TO AV 4/SD S/WELDS (ORD) 21 AK TO AC 2/SD S/WELDS (ORD) 22 AZ TO AC TO AG 2/SD S/WELDS (CRT) 23 AX TO AG TO AC 2/SD S/WELDS (CRT) 24 AX TO AC 5/SD S/WELDS (CRT) 25 AC TO AG 3/SD S/WELDS (ORD) Back to Index...
  • Page 44 26 AY TO AC 5/SD S/WELDS (CRT) 27 AY TO AL 2/SD S/WELDS (CRT) 28 AY TO AE TO AC 2/SD S/WELDS (CRT) 29 AN TO AC 9/SD S/WELDS (ORD) Back to Index...
  • Page 45 30 AK TO AC TO AA 2/SD S/WELDS (ORD) 31 AY TO AC TO AA 14/SD S/WELDS (CRT) 32 AM TO AE 1/SD S/WELD (ORD) 33 AY TO AE TO AA 6/SD S/WELDS (CRT) 34 AE TO AC TO AA 1/SD S/WELD (ORD) 35 AD TO AC 6/SD S/WELDS (ORD) Back to Index...
  • Page 46 36 AD TO AA 11/SD S/WELDS (ORD) 37 AD TO AC TO AA 3/SD S/WELD (CRT) 38 AC TO AA 2/SD S/WELDS (ORD) 39 AC TO AA 1/SD S/WELD (CRT) 40 AY TO AC TO AA 6/SD S/WELDS (CRT) Back to Index...
  • Page 47 41 AD TO AB 8/SD S/WELDS (ORD) 42 AD TO AB TO AA 2/SD S/WELDS (ORD) 43 AG TO AA 4/SD S/WELDS (CRT) 44 AG TO AF TO AC 2/SD S/WELDS (CRT) 45 AG TO AC TO AA 2/SD S/WELDS (CRT) 46 AH TO AG TO AA 2/SD S/WELDS (CRT) 47 AB TO AA 5/SD S/WELDS (ORD) Back to Index...
  • Page 48 48 AE TO AC 1/SD FCAW (ORD) 49 AY TO AE 1/SD ADH BEAD (ORD) 50 AC TO AE 1/SD ADH BEAD (ORD) 51 AX TO AC 1/SD FCAW (CRT) 52 AX TO AC 1/SD FCAW (CRT) 53 BA TO AX 2/SD FCAW (CRT) Back to Index...
  • Page 49 54 AG TO AC TO AA 1/SD ADH BEAD (ORD) 55 AB TO AA 1/SD ADH BEAD (ORD) 56 AC TO AG TO AH TO AA 1/SD ADH BEAD (ORD) 57 AY TO AE TO AA 1/SD ADH BEAD (ORD) Back to Index...
  • Page 50 58 BA TO AC 1/SD FCAW (CRT) 59 BA TO AC 1/SD FCAW (CRT) 60 AG TO AF TO AC 1/SD ADH BEAD (ORD) Back to Index...
  • Page 51 JEEP COMPASS REAR FLOOR SECTION EXTENSION – RR FLOOR – NONE NUT/WELD.HEX – NIBS.NO.FIN – RR SEAT TO REINF – RR SEAT BELT – EXTENSION – RR FLOOR SIDEMEMBER LT – NONE RR RAIL CVR PLATE 06507056AA SPACER – RR FLOOR SIDEMEMBER NUT/WELD.HEX –...
  • Page 52 PARTS IDENTIFICATION LEGEND, OVERVIEW 4 EXTENSION – RR FLOOR – NONE NUT/WELD.HEX – NIBS.NO.FIN – RR SEAT TO REINF – RR SEAT BELT – EXTENSION – RR FLOOR SIDEMEMBER LT – NONE RR RAIL CVR PLATE 06507056AA SPACER – RR FLOOR SIDEMEMBER NUT/WELD.HEX –...
  • Page 53 WELD LAYOUT LOCATION GUIDE Back to Index...
  • Page 54 AB TO AA 4/SD FCAW (CRT) AG TO AF 1/SD PROJ WELD (ORD) AE TO AD 2/SD PROJ WELDS (ORD) AH TO AF 2/SD PROJ WELDS (ORD) AD TO AC 7/SD S/WELDS (ORD) AK TO AL 1/SD PROJ WELD (ORD) AE TO AC 1R/2L PROJ WELDS (ORD) AK TO AJ 1/SD PROJ WELD (ORD) Back to Index...
  • Page 55 AN TO AM 1/SD PROJ WELD (ORD) AR TO AP 2 PROJ WELDS (ORD) AN TO AP 1/SD PROJ WELD (ORD) AH TO AT 2 PROJ WELDS (ORD) AV TO AT 4 S/WELDS (SAF) AR TO AS 4/SD FCAW (SAF) AH TO AW 1 PROJ WELD (ORD) Back to Index...
  • Page 56 AY TO AX 12 S/WELDS (ORD) AZ TO AX 14 S/WELDS (SAF) BC TO BB 4 S/WELDS (SAF) BB TO BA 4 S/WELDS (SAF) Back to Index...
  • Page 57 BE TO BD 4/SD S/WELDS (ORD) BF TO BD 2 PROJ WELDS (ORD) BE TO BE 4/SD S/WELDS (ORD) BF TO BG 6 PROJ WELDS (ORD) Back to Index...
  • Page 58 JEEP COMPASS FRONT RAILS SECTION AA PANEL – FRT SIDE RAIL INR RT – AK NUT/WELD.HEX – NIBS.NO.FIN.PILOT.PT – DIESEL AR NUT – PIPE – FRT SUSPENSION TO BODY AA PANEL – FRT SIDE RAIL INR LT – INTERCOOLER TO FRT RAIL AR NUT –...
  • Page 59 PARTS IDENTIFICATION LEGEND, OVERVIEW 5 AA PANEL – FRT SIDE RAIL INR RT – AK NUT/WELD.HEX – NIBS.NO.FIN.PILOT.PT – DIESEL AR NUT – PIPE – FRT SUSPENSION TO BODY AA PANEL – FRT SIDE RAIL INR LT – INTERCOOLER TO FRT RAIL AR NUT –...
  • Page 60 WELD LAYOUT LOCATION GUIDE Back to Index...
  • Page 61 01 AD TO AB TO AA 4R S/WELDS (ORD) 05 AB TO AA 2R FCAW (ORD) 02 AC TO AB TO 2R FCAW (ORD) 06 AE TO AB TO AA 5R S/WELDS (ORD) 03 AC TO AB TO AA 3R S/WELDS (ORD) 07 AF TO AB 1R FCAW (CRT) 04 AB TO AA 16R S/WELDS (ORD) Back to Index...
  • Page 62 08 AC TO AB TO AA 3L S/WELDS (ORD) 12 AB TO AA 2L FCAW (CRT) 09 AC TO AB 2L FCAW (ORD) 13 AB TO AA 16L S/WELDS (ORD) 10 AD TO AB TO AA 2L S/WELDS (ORD) 14 AF TO AB 1L FCAW (CRT) 11 AE TO AB TO AA 5L S/WELDS (ORD) Back to Index...
  • Page 63 15 AJ TO AB TO AA 1R S/WELD (ORD) 20 AG TO AB 1R FCAW (ORD) 16 AJ TO AB 1R S/WELD (ORD) 21 AJ TO AG TO AA 1R S/WELD (ORD) 17 AH TO AB TO AA 2R S/WELDS (ORD) 22 AH TO AG TO AA 4R S/WELDS (ORD) 18 AH TO AB 2R S/WELDS (ORD) 23 AG TO AA 8R S/WELDS (ORD)
  • Page 64 24 AG TO AA 8L S/WELDS (ORD) 29 AJ TO AB TO AA 1L S/WELD (ORD) 25 AH TO AG TO AA 4L S/WELDS (ORD) 30 AJ TO AG TO AA 1L S/WELD (ORD) 26 AH TO AB 3L S/WELDS (ORD) 31 AG TO AB 1L FCAW (ORD) 27 AH TO AB TO AA 2L S/WELDS (ORD) 32 AH TO AG TO AB 4L S/WELDS (ORD)
  • Page 65 33 AK TO AA 1R PROJ WELD (ORD) 37 AC TO AJ TO AA 4R S/WELDS (ORD) 34 AL TO AD TO AA 2R S/WELDS (ORD) 38 AJ TO AA 3R S/WELDS (ORD) 35 AE TO AD TO AA 4R S/WELDS (ORD) 39 AE TO AA 3R S/WELDS (ORD) 36 AD TO AA 2R S/WELDS (ORD) 40 AL TO AA 1R S/WELDS (ORD)
  • Page 66 41 AK TO AA 3L PROJ WELDS (ORD) 45 AJ TO AA 3L S/WELDS (ORD) 42 AP TO AA 1L PROJ WELD (ORD) 46 AC TO AJ TO AA 4L S/WELDS (ORD) 43 AN TO AA 4L FCAW (ORD) 47 AE TO AA 3L S/WELDS (ORD) 44 AM TO AA 2L PROJ WELDS (ORD) 48 AE TO AD TO AA 4L S/WELDS (ORD) Back to Index...
  • Page 67 49 AF TO AC TO AA 5/SD S/WELDS (CRT) 50 AC TO AA 7/SD S/WELDS (ORD) 51 AS TO AA 4/SD S/WELDS (ORD) 52 AR TO AC 2/SD FCAW (CRT) Back to Index...
  • Page 68 53 AK TO AJ 2R PROJ WELDS (ORD) 54 AM TO AD 2R/2L PROJ WELDS (ORD) 55 AF TO AF 6/SD S/WELDS (ORD) 56 AR TO AF 1/SD PROJ WELDS (ORD) Back to Index...
  • Page 69 57 AT TO AB 2/SD S/WELDS (CRT) 58 AK TO AB 5R/4L PROJ WELDS (ORD) Back to Index...
  • Page 70 59 AR TO AH 1R/1L PROJ WELDS (CRT) 60 AU TO AH 8R/8L S/WELDS (ORD) 61 AK TO AS 4/SD PROJ WELDS (ORD) Back to Index...
  • Page 71 62 AW TO AV 2/SD FCAW (CRT) 63 AX TO AV TO AG 2/SD S/WELDS (ORD) 64 AH TO AG 1/SD S/WELD (ORD) 65 AH TO AV TO AG 1/SD S/WELD (ORD) 66 AV TO AG 27/SD S/WELDS (ORD) Back to Index...
  • Page 72 67 AX TO AW TO AG 2/SD S/WELDS (ORD) 68 AY TO AH TO AG 2/SD S/WELDS (CRT) 69 AH TO AG 1/SD S/WELDS (CRT) 70 AW TO AH TO AG 1/SD S/WELDS (ORD) 71 AX TO AG 3/SD S/WELDS (ORD) 72 AW TO AG 4/SD S/WELDS (ORD) Back to Index...
  • Page 73 73 AY TO AH TO AG 2/SD S/WELDS (ORD) 74 AW TO AG 3/SD S/WELDS (ORD) 75 AH TO AG 4/SD S/WELDS (ORD) 76 AW TO AH TO AG 2/SD S/WELDS (ORD) 77 AR TO AY 1/SD FCAW (CRT) 78 AY TO AG 3/SD FCAW (CRT) Back to Index...
  • Page 74 WELD LOCATION OVERVIEW ZONES Back to Index...
  • Page 75 Back to Index...
  • Page 76 JEEP COMPASS PLENUM ASSEMBLY SECTION AJ BRACKET – WIPER – AA PANEL – COWL TOP UPPER – AB 05116347AA AK BRACKET – COWL PLENUM – AC BULKHEAD – COWL CTR – AL REINF – BRAKE PEDAL – AD BULKHEAD – I/P –...
  • Page 77 PARTS IDENTIFICATION LEGEND, OVERVIEW 6 AA PANEL – COWL TOP UPPER – AJ BRACKET – WIPER – AB 05116347AA AK BRACKET – COWL PLENUM – AC BULKHEAD – COWL CTR – AL REINF – BRAKE PEDAL – AD BULKHEAD – I/P – AM STUD.WELD/EXTERNAL –...
  • Page 78 WELD LAYOUT LOCATION GUIDE Back to Index...
  • Page 79 01 AC TO AB 4 S/WELDS (ORD) 02 AC TO AB TO AA 5 S/WELDS (ORD) 03 AD TO AA 6 S/WELDS (ORD) 04 AF TO AA 2 S/WELDS (ORD) 05 AE TO AA 3 S/WELDS (ORD) Back to Index...
  • Page 80 06 AG TO AA 38 S/WELDS (ORD) Back to Index...
  • Page 81 07 AH TO AG TO AA 25 S/WELDS (ORD) 08 AH TO AA 2 S/WELDS (ORD) Back to Index...
  • Page 82 09 AK TO AC TO AA 2 S/WELDS (ORD) 10 AJ TO AH 5 S/WELDS (ORD) 11 AK TO AH 2 S/WELDS (ORD) 12 AL TO AG 2 S/WELDS (ORD) Back to Index...
  • Page 83 13 AH TO AA 4 PROJ WELDS (ORD) 14 AM TO AH 4 PROJ WELDS (ORD) 15 AP TO AL 1 PROJ WELD (ORD) Back to Index...
  • Page 84 16 AG TO AC 1 BEAD STRUC ADH (ORD) 17 AD TO AC 1 BEAD STRUC ADH (ORD) Back to Index...
  • Page 85 JEEP COMPASS DASH ASSEMBLY SECTION AA PANEL – DASH – AB CROSSMEMBER – DASH – AC REINF – DASH PANEL – AD STUD.WELD/INTERNAL – HEADER.PT.NIBS.NO.FIN – CLUTCH TO DASH AE SPACER – WELD – AF STUD.WELD/INTERNAL – HEADER.PT.NIBS.NO.FIN – ACCEL TO DASH AG CROSSMEMBER –...
  • Page 86 PARTS IDENTIFICATION LEGEND, OVERVIEW 7 AA PANEL – DASH – AB CROSSMEMBER – DASH – AC REINF – DASH PANEL – AD STUD.WELD/INTERNAL – HEADER.PT.NIBS.NO.FIN – CLUTCH TO DASH AE SPACER – WELD – AF STUD.WELD/INTERNAL – HEADER.PT.NIBS.NO.FIN – ACCEL TO DASH AG CROSSMEMBER –...
  • Page 87 WELD LAYOUT LOCATION GUIDE Back to Index...
  • Page 88 01 AB TO AA 9 S/WELDS (ORD) 02 AD TO AA 4 PROJ WELDS 03 AE TO AC 4 PROJ WELDS 04 AC TO AB TO AA 1 S/WELD (ORD) 05 AF TO AA 3 PROJ WELDS 06 AC TO AA 11 S/WELDS (ORD) Back to Index...
  • Page 89 07 AG TO AA 9 S/WELDS (ORD) Back to Index...
  • Page 90 JEEP COMPASS ENGINE BOX SECTION AA GUSSET – CROSSMEMBER FRT LWR – AP REINF – FRT SUSPENSION ISOLATOR STRUT BE EXTENSION – DASH – AB CROSSMEMBER – FRT LWR – MOUNTING RT – BF BRACKET – BRAKE LINE – AC 05115406AA CROSSMEMBER – FRT UPR –...
  • Page 91 PARTS IDENTIFICATION LEGEND, OVERVIEW 8 AA GUSSET – CROSSMEMBER FRT LWR – AP REINF – FRT SUSPENSION ISOLATOR STRUT BE EXTENSION – DASH – AB CROSSMEMBER – FRT LWR – MOUNTING RT – BF BRACKET – BRAKE LINE – AC 05115406AA CROSSMEMBER – FRT UPR – AP REINF –...
  • Page 92 WELD LAYOUT LOCATION GUIDE Back to Index...
  • Page 93 01 AD TO AC 4R/4L S/WELDS (ORD) 02 AC TO AA 8R/8L S/WELDS (ORD) 03 AC TO AB 16 S/WELDS (ORD) 04 AD TO AC TO AA 2 S/WELDS (ORD) 05 AE TO AC 8 S/WELDS (ORD) Back to Index...
  • Page 94 06 AL TO AG 1 PROJ WELD (ORD) 10 AK TO AC 3 PROJ WELDS (ORD) 07 AF TO AG 1/SD S/WELD (ORD) 11 AC TO AB 17 S/WELDS (ORD0 08 AH TO AF 2/SD S/WELDS (ORD) 12 AC TO AB 3 FCAW (ORD) 09 AJ TO AE 4 FCAW (ORD) Back to Index...
  • Page 95 16 AP TO AN 2/SD S/WELDS (ORD) 13 AR TO AP 20R/19L S/WELDS (CRT) 17 AM TO AT 1L S/WELD (ORD) 14 AR TO AP TO AN 1/SD S/WELD (CRT) 15 AR TO AM 7R/2L S/WELDS (ORD) 18 AS TO AR 6R S/WELD (ORD) Back to Index...
  • Page 96 20 AV TO AU TO AM 4R S/WELDS (ORD) 23 AS TO AR 6L S/WELDS (ORD) 21 AU TO AM 3R S/WELDS (ORD) 24 AW TO AM 5L S/WELD (ORD) 22 AV TO AM 6R S/WELDS (ORD) 25 AW TO AR 4L S/WELDS (ORD) Back to Index...
  • Page 97 26 AX TO AC TO AB 4 S/WELDS (ORD) 30 AX TO AC 3 S/WELDS (ORD) 27 AY TO AC TO AB 4 S/WELDS (ORD) 31 AY TO AC 3 S/WELDS (ORD) 28 BA TO AZ 1 PROJ WELD (ORD) 32 BB TO AC 3 PROJ WELDS (ORD) 29 AY TO AX 2 S/WELDS (ORD) Back to Index...
  • Page 98 33 BD TO BC 4 PROJ WELDS (ORD) 34 BF TO BE 6 S/WELDS (ORD) 35 BH TO BF 1 PROJ WELDS (ORD) 36 BG TO BF TO BE 2 S/WELDS (CRT) 37 BG TO BF 1 S/WELD (ORD) Back to Index...
  • Page 99 38 BK TO BJ 6R/8L S/WELDS (ORD) 39 BL TO BJ 1/SD S/WELD (ORD) Back to Index...
  • Page 100 40 BP TO BN 2 PROJ WELDS (ORD) 41 BS TO BR 2 PROJ WELDS (ORD) 42 BU TO BT 2 PROJ WELDS (ORD) 43 BW TO BV 1 PROJ WELD (ORD) Back to Index...
  • Page 101 JEEP COMPASS BODY SIDE APERTURE SECTION AA PILLAR – BODY FRT HINGE RT – AD REINF – BODY CTR PILLAR INR LWR RT– AA PILLAR – BODY FRT HINGE LT – AD REINF – BODY CTR PILLAR INR LWR LT–...
  • Page 102 PARTS IDENTIFICATION LEGEND, OVERVIEW 9 AA PILLAR – BODY FRT HINGE RT – AD REINF – BODY CTR PILLAR INR LWR RT– AD REINF – BODY CTR PILLAR INR LWR LT– AA PILLAR – BODY FRT HINGE LT – AE BRACKET – SILL OTR – AB REINF –...
  • Page 103 WELD LAYOUT LOCATION GUIDE Back to Index...
  • Page 104 01 AC TO AB 1/SD S/WELD (ORD) 02 AB TO AA 5/SD S/WELDS (ORD) 03 AC TO AA 12/SD S/WELDS (ORD) Back to Index...
  • Page 105 04 AD TO AC 12/SD S/WELDS (ORD) Back to Index...
  • Page 106 05 AE TO AC 12/SD S/WELDS (ORD) 06 AF TO AC 3/SD S/WELDS (ORD) Back to Index...
  • Page 107 07 AG TO AA 6/SD S/WELDS (ORD) Back to Index...
  • Page 108 WELD LOCATION OVERVIEW ZONES Back to Index...
  • Page 109 JEEP COMPASS FRONT END SHEET METAL SECTION AA PANEL – FRONT FENDER RT – AD REINF – HOOD INR PANEL SLAM – AA PANEL – FRONT FENDER LT – AE REINF – HOOD INR PANEL HINGE – AB PANEL – FRT FENDER HEADLAMP CLOSURE RT –...
  • Page 110 PARTS IDENTIFICATION LEGEND, OVERVIEW 11 AA PANEL – FRONT FENDER RT – AD REINF – HOOD INR PANEL SLAM – AA PANEL – FRONT FENDER LT – AE REINF – HOOD INR PANEL HINGE – AB PANEL – FRT FENDER HEADLAMP CLOSURE RT – AF PANEL –...
  • Page 111 WELD LAYOUT LOCATION GUIDE Back to Index...
  • Page 112 01 AB TO AA 6/SD S/WELDS (ORD) Back to Index...
  • Page 113 02 AD TO AF 13 S/WELDS (ORD) 03 AE TO AF 3/SD S/WELD (ORD) 04 AD TO AD 4 S/WELDS (ORD) 05 AD TO AG 2/S/WELDS (ORD) Back to Index...
  • Page 114 06 AG TO AF 14 S/WELDS (CRT) Back to Index...
  • Page 115 07 AF TO AC 2 STRUC ADH 08 AF TO AC 2 STRUC ADH 09 AD TO AC 1 STRUC ADH Back to Index...
  • Page 116 10 AF TO AC 1 STRUC ADH 11 AF TO AC 2 STRUC ADH Back to Index...
  • Page 117 JEEP COMPASS FRONT DOOR ASSEMBLY SECTION AA PANEL – FRT DOOR INR RT – AE BEAM ASSY – IMPACT FRT DOOR LT – AA PANEL – FRT DOOR INR LT AF STUD PLATE ASSY – FRT DOOR TO HINGE – LWR AB CHANNEL –...
  • Page 118 PARTS IDENTIFICATION LEGEND, OVERVIEW 12 AA PANEL – FRT DOOR INR RT – AE BEAM ASSY – IMPACT FRT DOOR LT – AA PANEL – FRT DOOR INR LT AF STUD PLATE ASSY – FRT DOOR TO HINGE – LWR AB CHANNEL –...
  • Page 119 WELD LAYOUT LOCATION GUIDE Back to Index...
  • Page 120 01 AB TO AA 24/SD S/WELDS (ORD) Back to Index...
  • Page 121 02 AD TO AA 10/SD S/WELDS (ORD) 03 AC TO AA 3/SD S/WELDS (ORD) 04 AE TO AA 10/SD S/WELDS (SAF) Back to Index...
  • Page 122 05 AF TO AA 4/SD S/WELDS (CRT) 06 AG TO AA 2/SD S/WELDS (ORD) 07 AH TO AA 3/SD S/WELDS (ORD) Back to Index...
  • Page 123 08 AK TO AJ 1 STRUC ADH (ORD) 09 AM TO AJ 7 STRUC ADH (ORD) Back to Index...
  • Page 124 10 AM TO AJ 1 STRUC ADH (ORD) 11 AJ TO AB 1 STRUC ADH (ORD) 12 AJ TO AB 1 STRUC ADH (ORD) 13 AJ TO AB 1 STRUC ADH (ORD) Back to Index...
  • Page 125 14 AJ TO AB 1 STRUC ADH (ORD) Back to Index...
  • Page 126 JEEP COMPASS REAR DOOR ASSEMBLY SECTION AF STUD PLATE – DOOR HINGE MTG STUD – AA PANEL – RR DOOR INR RT – AA PANEL – RR DOOR INR LT – AG REINF – RR DOOR LATCH RT – AB BEAM – IMPACT RR DOOR RT –...
  • Page 127 PARTS IDENTIFICATION LEGEND, OVERVIEW 13 AA PANEL – RR DOOR INR RT – AF STUD PLATE – DOOR HINGE MTG STUD – AA PANEL – RR DOOR INR LT – AG REINF – RR DOOR LATCH RT – AB BEAM – IMPACT RR DOOR RT – AG REINF –...
  • Page 128 WELD LAYOUT LOCATION GUIDE Back to Index...
  • Page 129 01 AB TO AA 8/SD S/WELD (SAF) 02 AC TO AA 4/SD S/WELD (ORD) 03 AD TO AA 2/SD S/WELD (CRT) 04 AE TO AA 2/SD S/WELDS (ORD) 05 AF TO AA 2/SD S/WELDS (CRT) Back to Index...
  • Page 130 06 AG TO AA 6/SD S/WELDS (CRT) 07 AH TO AA 2/SD S/WELDS (ORD) 08 AJ TO AA 24/SD S/WELDS (ORD) Back to Index...
  • Page 131 09 AK TO AL 7/SD STRUC ADH 10 AB TO AL 3/SD GUM DROP Back to Index...
  • Page 132 11 AA TO AL 1/SD STRUC ADH 12 AJ TO AL 3/SD STRUC ADH Back to Index...
  • Page 133 JEEP COMPASS LIFTGATE SECTION AA PANEL – LIFTGATE INR – AB PANEL – LIFTGATE INR PANEL LATCH MOUNTING – AC TAPPING PLATE – LIFTGATE INR PANEL HINGE MOUNTING – AD REINF – TAPPING PLATE – LIFTGATE TO GAS PROP AE PANEL – LIFTGATE OTR –...
  • Page 134 PARTS IDENTIFICATION LEGEND, OVERVIEW 14 AA PANEL – LIFTGATE INR – AB PANEL – LIFTGATE INR PANEL LATCH MOUNTING – AC TAPPING PLATE – LIFTGATE INR PANEL HINGE MOUNTING – AD REINF – TAPPING PLATE – LIFTGATE TO GAS PROP AE PANEL –...
  • Page 135 WELD LAYOUT LOCATION GUIDE Back to Index...
  • Page 136 01 AB TO AA 17 S/WELDS (CRT) Back to Index...
  • Page 137 02 AE TO AA 3 S/WELDS (ORD) 03 AD TO AA 2 S/WELDS (ORD) 04 AE TO AA 6 S/WELDS (ORD) Back to Index...
  • Page 138 05 AE TO AA S/WELDS (ORD) 06 AD TO AA 2 S/WELDS (ORD) 07 AC TO AA 3 S/WELDS (ORD) Back to Index...
  • Page 139 08 AE TO AA 1 STRUC ADH (ORD) 09 AE TO AA 1 STRUC ADH (ORD) 10 AE TO AA 1 STRUC ADH (ORD) Back to Index...
  • Page 140 Back to Index...
  • Page 141 WELD LOCATION OVERVIEW ZONES Back to Index...
  • Page 142 JEEP COMPASS ENGINE BOX ASSEMBLY SECTION AA PANEL – FRT FENDER SHIELD RT – AJ REINF – FRT SIDE RAIL BUMPER MOUNTING LT – AY SIDEMEMBER – FRT FLOOR – AA SHIELD – FRT FENDER SIDE SHIELD LT – AK PANEL – FRT RAIL CAP RT –...
  • Page 143 PARTS IDENTIFICATION LEGEND, OVERVIEW 16 AA PANEL – FRT FENDER SHIELD RT – AJ REINF – FRT SIDE RAIL BUMPER MOUNTING LT – AY SIDEMEMBER – FRT FLOOR – AA SHIELD – FRT FENDER SIDE SHIELD LT – AK PANEL – FRT RAIL CAP RT – AZ PANEL –...
  • Page 144 WELD LAYOUT LOCATION GUIDE Back to Index...
  • Page 145 01 AE TO AC TO AA 1 SD S/WELDS (ORD) 02 AC TO AA 6 SD S/WELDS (ORD) 03 AC TO AB 2 SD S/WELDS (ORD) 04 AD TO AC 8 SD S/WELDS (ORD) 05 AF TO AE TO AD 3 S/WELDS (CRT) Back to Index...
  • Page 146 06 AG TO AC 4 S/WELDS (ORD) 07 AH TO AC 6/SD S/WELDS (ORD) 08 AH TO AE TO AC 1/SD S/WELDS (ORD) 09 AK TO AJ 3/SD S/WELDS (ORD) Back to Index...
  • Page 147 10 AN TO AM TO AL 4/SD S/WELDS (ORD) 11 AS TO AR TO AA 1 S/WELD (ORD) 12 AP TO AE 1 S/WELD (ORD) 13 AP TO AE TO AA 1 S/WELD (ORD) 14 AP TO AG TO AA 1 S/WELD (ORD) Back to Index...
  • Page 148 15 AU TO AT TO AP 1 S/WELDS (ORD) 16 AT TO AP TO AE 1 S/WELD (ORD) 17 AP TO AE 2 S/WELDS (ORD) 18 AR TO AE 2/SD S/WELDS (ORD) 19 AW TO AV TO AR 2/SD S/WELDS (ORD) 20 AW TO AR TO AE 6/SD S/WELDS (ORD) Back to Index...
  • Page 149 21 AZ TO AY 8/SD S/WELDS (ORD) 22 AY TO AX 5/SD S/WELDS (ORD) Back to Index...
  • Page 150 23 BD TO AS 2/SD S/WELDS (ORD) 24 BA TO AS 6/SD S/WELDS (ORD) 25 BC TO AS 2/SD S/WELDS (ORD) 26 BB TO BA 1/SD S/WELD (ORD) 27 BC TO BA 1/SD S/WELD (ORD) Back to Index...
  • Page 151 28 BD TO AK 4/SD S/WELDS (ORD) 29 BE TO BD 2/SD S/WELDS (ORD) 30 BD TO AS TO AK 2/SD S/WELDS (ORD) 31 AR TO AK 5/SD S/WELDS (ORD) 32 BD TO AK 4/SD S/WELDS (ORD) Back to Index...
  • Page 152 33 AS TO AR TO AE 1 S/WELD (ORD) 34 AT TO AR TO AS 3 S/WELDS (ORD) 35 BF TO AR 1 S/WELD (ORD) 36 BF TO AU TO AT 1 S/WELDS (ORD) 37 AR TO AA 1 MIGBRZ (CRT) Back to Index...
  • Page 153 38 AU TO AC 4 S/WELDS (ORD) 39 AV TO AC 2/SD S/WELDS (ORD) 40 AE TO AC 1/SD S/WELDS (ORD) 42 AV TO AE TO AC 1/SD S/WELDS (ORD) Back to Index...
  • Page 154 42 BH TO AR 1 PROJ WELD (ORD) 43 BG TO AE 1 PROJ WELD (ORD) 44 BH TO AE 1 PROJ WELD (ORD) 45 AR TO AE 1 MIGBRZ (CRT) 46 AR TO AA 1 MIGBRZ (CRT) Back to Index...
  • Page 155 47 BH TO AR 1 PROJ WELD (ORD) 48 BH TO AS 1 PROJ WELD (ORD) 49 BJ TO BB 1 PROJ WELD (ORD) 50 BG TO BB 1 PROJ WELD (ORD) 51 BH TO AZ 1 PROJ WELD (ORD) Back to Index...
  • Page 156 JEEP COMPASS PLENUM/DASH ASSEMBLY SECTION AP STUD.WELD/EXTERNAL – PNT.CUTTER.PILOT. AS REINF – SILL RT – AA PANEL – COWL SIDE RT – PT.SPECIAL – CONTROL HARNESS (CABIN AS REINF – SILL LT – AA PANEL – COWL SIDE LT –...
  • Page 157 PARTS IDENTIFICATION LEGEND, OVERVIEW 17 AP STUD.WELD/EXTERNAL – PNT.CUTTER.PILOT. AS REINF – SILL RT – AA PANEL – COWL SIDE RT – PT.SPECIAL – CONTROL HARNESS (CABIN AS REINF – SILL LT – AA PANEL – COWL SIDE LT – SIDE) TO DASH AT CROSSMEMBER –...
  • Page 158 WELD LAYOUT LOCATION GUIDE Back to Index...
  • Page 159 01 AD TO AA 10R S/WELDS (ORD) 02 AC TO AA 2R S/WELDS (ORD) 03 AU TO AA 2/SD S/WELDS (ORD) 04 AB TO AA 8R S/WELDS (ORD) 05 AC TO AB TO AA 2R S/WELDS (ORD) 06 AD TO AB TO AA 1R S/WELDS (ORD) 32 AV TO AE 1 PROJ WELD (ORD) Back to Index...
  • Page 160 07 AD TO AB TO AA 1L S/WELD (ORD) 08 AC TO AB TO AA 2L S/WELDS (ORD) 09 AB TO AA 8L S/WELDS (ORD) 10 AC TO AA 2L S/WELDS (ORD) 11 AD TO AA 10L S/WELDS (ORD) 33 AW TO AA 2L PROJ WELD (ORD) Back to Index...
  • Page 161 12 AD TO AB 30 S/WELDS (ORD) 13 AF TO AD TO AB 4 S/WELDS (ORD) 34 AP TO AD 2 PROJ WELDS (ORD) Back to Index...
  • Page 162 14 AR TO AA 2/SD PROJ WELDS (ORD) 15 AR TO AH 3/SD PROJ WELDS (ORD) 16 AJ TO AA 2/SD S/WELDS (ORD) 17 AG TO AA 6/SD S/WELDS (ORD) 35 AH TO AB TO AA 4/SD S/WELDS (ORD) Back to Index...
  • Page 163 18 AK TO AB 7 S/WELDS (ORD) 19 AM TO AB 11 S/WELDS (ORD) 20 AL TO AB 6 S/WELDS (ORD) 36 AX TO AA 2L PROJ WELDS (ORD) Back to Index...
  • Page 164 21 AP TO AB 14 PROJ WELDS (ORD) 22 AN TO AB 8 S/WELDS (ORD) 23 AX TO AL 2 PROJ WELDS (ORD) 24 AX TO AT 2 PROJ WELDS (ORD) 37 AX TO AB 2 PROJ WELDS (ORD) Back to Index...
  • Page 165 25 AS TO AH TO AA 10/SD S/WELDS (ORD) 26 AH TO AA 8/SD S/WELDS (ORD) 27 AS TO AH 23/SD S/WELDS (ORD) Back to Index...
  • Page 166 28 AT TO AB TO AC 2/R1L S/WELDS (ORD) 29 AT TO AL TO AB 5 S/WELDS (ORD) 30 AT TO AB TO AN 6 S/WELDS (ORD) 31 AT TO AB 16 S/WELDS (ORD) Back to Index...
  • Page 167 JEEP COMPASS ENGINE BOX COMPLETE SECTION AA PANEL – COWL TOP LOWER – AH REINF – FRT SUSPENSION ISOLATOR STRUT AP REINF – SHOCK TOWER MOUNTING FRT LT – AB PANEL – COWL SIDE RT – MOUNTING RT – AR PANEL – SIDE FRT RAIL QTR RT –...
  • Page 168 PARTS IDENTIFICATION LEGEND, OVERVIEW 18 AA PANEL – COWL TOP LOWER – AH REINF – FRT SUSPENSION ISOLATOR STRUT AP REINF – SHOCK TOWER MOUNTING FRT LT – AB PANEL – COWL SIDE RT – MOUNTING RT – AR PANEL – SIDE FRT RAIL QTR RT – AB PANEL –...
  • Page 169 WELD LAYOUT LOCATION GUIDE Back to Index...
  • Page 170 01 AC TO AB 5/SD S/WELDS (ORD) 02 AC TO AA 3/SD S/WELDS (ORD) 03 AC TO AB TO AA 2/SD S/WELDS (ORD) 04 AE TO AB 4/SD S/WELDS (ORD) 05 AE TO AD TO AB 2/SD S/WELDS (ORD) 06 AF TO AD 1/SD S/WELDS (ORD) Back to Index...
  • Page 171 07 AH TO AA 4/SD S/WELDS (ORD) 08 AG TO AC TO AB 2/SD S/WELDS (ORD) 09 AL TO AK TO AJ 3/SD S/WELDS (ORD) Back to Index...
  • Page 172 10 AP TO AJ 4/SD S/WELDS (ORD) 14 AS TO AR TO AJ 2/SD S/WELDS (ORD) 11 AJ TO AM TO AN 1/SD S/WELD (ORD) 15 AR TO AJ 1/SD S/WELD (ORD) 12 AM TO AJ 1/SD S/WELDS (ORD) 16 AE TO AJ 3/SD S/WELDS (ORD) 13 AM TO AN 5/SD S/WELDS (ORD) 17 AR TO AJ TO AE 1/SD S/WELD (ORD) Back to Index...
  • Page 173 18 AU TO AT 3 S/WELDS (ORD) 19 AU TO AT TO AJ 11 S/WELDS (ORD) 20 AT TO AJ 4 S/WELDS (ORD) 21 AV TO AJ 1R/1L S/WELDS (ORD) 22 AV TO AT TO AJ 2R/2/L S/WELDS (ORD) 23 AU TO AT TO AW 1R/1L S/WELDS (ORD) Back to Index...
  • Page 174 24 AK TO AJ 1/SD FCAW (CRT) 25 AL TO AJ 5/SD FCAW (CRT) Back to Index...
  • Page 175 JEEP COMPASS FRONT FLOOR ASSEMBLY SECTION AH STUD.WELD/EXTERNAL – HEADER.PT.PNT.CUTTER. AA PAN – FRONT FLOOR – AB REINF – TUNNEL – SPECIAL – FRT FLR PAN RR H/SHLD TO FLR PAN AC BRACKET – FRONT SEAT RR – AH STUD.WELD/EXTERNAL – HEADER.PT.PNT.CUTTER.
  • Page 176 PARTS IDENTIFICATION LEGEND, OVERVIEW 19 AH STUD.WELD/EXTERNAL – HEADER.PT.PNT.CUTTER. AA PAN – FRONT FLOOR – AB REINF – TUNNEL – SPECIAL – FRT FLR PAN RR H/SHLD TO FLR PAN AC BRACKET – FRONT SEAT RR – AH STUD.WELD/EXTERNAL – HEADER.PT.PNT.CUTTER. AD BRACKET –...
  • Page 177 WELD LAYOUT LOCATION GUIDE Back to Index...
  • Page 178 01 AB TO AA 35 S/WELDS (ORD) Back to Index...
  • Page 179 02 AD TO AB TO AA 4 S/WELDS (SAF) 03 AG TO AA 27 S/WELDS (ORD) 04 AD TO AG TO AA 4 S/WELDS (SAF) 05 AD TO AA 4/SD S/WELDS (ORD) 06 AD TO AG TO AA 2 S/WELDS (SAF) Back to Index...
  • Page 180 07 AF TO AA TO AE 2 S/WELDS (ORD) 08 AE TO AA TO AG 4 S/WELDS (ORD) 09 AE TO AA 14 S/WELDS (ORD) 10 AB TO AA TO AF 4 S/WELDS (SAF) 11 AA TO AF 2/SD S/WELDS (ORD) 12 AB TO AA 2 S/WELDS (SAF) Back to Index...
  • Page 181 13 AF TO AA TO AB 2 S/WELDS (ORD) 14 AE TO AB 2 S/WELDS (ORD) 15 AF TO AE TO AA 14 S/WELDS (ORD) 16 AE TO AA 14 S/WELDS (ORD) 17 AE TO AA TO AG 4 S/WELDS (ORD) Back to Index...
  • Page 182 18 AA TO AG 30 S/WELDS (ORD) 19 AC TO AA 3/SD S/WELDS (ORD) 20 AD TO AA TO AG 4 S/WELDS (SAF) 21 AD TO AA TO AG 4 S/WELDS (ORD) Back to Index...
  • Page 183 22 AJ TO AE 5 PROJ WELDS (ORD) 23 AH TO AG 6 PROJ WELS (ORD) 24 AH TO AA 21 PROJ WELDS (ORD) Back to Index...
  • Page 184 JEEP COMPASS REAR FLOOR ASSEMBLY SECTION AW STUD.WELD/EXTERNAL – HEADER.PT.PNT.CUTTER. AA PAN – RR FLOOR AM PANEL – RR SPRING – SPECIAL – WIPER WIRE HARNESS TO COWL AB REINF – RR CLOSURE – AM PANEL – RR SPRING –...
  • Page 185 PARTS IDENTIFICATION LEGEND, OVERVIEW 20 AA PAN – RR FLOOR AM PANEL – RR SPRING – AW STUD.WELD/EXTERNAL – HEADER.PT.PNT.CUTTER. AB REINF – RR CLOSURE – AM PANEL – RR SPRING – SPECIAL – WIPER WIRE HARNESS TO COWL AC EXTENSION – RR FLOOR PAN RT – AN REINF –...
  • Page 186 WELD LAYOUT LOCATION GUIDE Back to Index...
  • Page 187 01 AB TO AA 17 S/WELDS (ORD) 02 AB TO AC TO AA 1/SD S/WELD (ORD) 03 AD TO AC 5/SD S/WELDS (ORD) Back to Index...
  • Page 188 04 AA TO AG 23 S/WELDS (ORD) 05 AA TO AH TO AG 6 S/WELDS (SAF) 06 AA TO AC 3/SD S/WELDS (ORD) 07 AA TOA F 5/SD S/WELDS (ORD) Back to Index...
  • Page 189 08 AP TO AM TO AL 2 S/WELD (ORD) 09 AP TO AN TO AL 2 S/WELDS (ORD) 10 AL TO AM 6 S/WELDS (ORD) 11 AF TO AL 16 S/WELDS (ORD) 12 AL TO AM TO AF 2 S/WELDS (ORD) Back to Index...
  • Page 190 13 AP TO AN TO AL 2 S/WELDS (ORD) 14 AP TO AM TO AL 2 S/WELDS (ORD) 15 AL TO AM TO AF 2 S/WELDS (ORD) 16 AF TO AL 16 S/WELDS (ORD) 17 AL TO AM 6/SD S/WELDS (ORD) Back to Index...
  • Page 191 18 AK TO AJ 4/SD S/WELDS (ORD) 19 AF TO AK TO AL 1/SD S/WELDS (ORD) 20 AJ TO AK TO AL 1/SD S/WELDS (ORD) 21 AW TO AJ 2 PROJ WELDS (ORD) 22 AH TO AJ 4/SD S/WELDS (ORD) 23 AP TO AN 4/SD FCAW (CRT) Back to Index...
  • Page 192 24 AA TO AF TO AR 8/SD S/WELDS (ORD) 25 AA TO AF 9/SD S/WELDS (ORD) Back to Index...
  • Page 193 26 AA TO AT 2/SD S/WELDS (ORD) 27 AA TO AS 22 S/WELDS (ORD) 28 AA TO AS 9 S/WELDS (SAF) 29 AA TO AU 7 S/WELDS (ORD) Back to Index...
  • Page 194 30 AA TO AV 7 S/WELDS (ORD) 31 AA TO AT TO AV 4/SD S/WELDS (ORD) 32 AW TO AT 1 PROJ WELD (ORD) 33 AA TO AS TO AV 11 S/WELDS (SAF) 34 AA TO AU TO AV 6 S/WEDLS (SAF) Back to Index...
  • Page 195 35 BC TO BA TO AA 19 S/WELDS (ORD) 36 BC TO BA 19 S/WELDS (ORD) 37 BC TO AJ 2/SD S/WELDS (ORD) 38 BC TO AJ TO AF 1/SD (ORD) Back to Index...
  • Page 196 39 BC TO AA 9 S/WELDS (ORD) 40 BE TO BC TO BA 2/SD S/WELDS (ORD) 41 BE TO BC 2/SD S/WELDS (ORD) 42 BC TO BB 1/SD S/WELDS (ORD) 43 BC TO BB TO BA 1/SD S/WELD (ORD) Back to Index...
  • Page 197 44 AV TO AT 11/SD S/WELDS (ORD) 45 BA TO AW 1 PROJ WELD (ORD) 46 BD TO BA TO AR 2/SD S/WELDS (ORD) 47 BB TO AB TO AR 1/SD S/WELD (ORD) 48 BA TO AR TO AF 1/SD S/WELD (ORD) Back to Index...
  • Page 198 49 BG TO AA 1 PROJ WELD (ORD) 50 BG TO AR 4 PROJ WELD (ORD) 51 AW TO AA 8 PROG WELD (ORD) 52 AW TO AF 3 PROJ WELDS (ORD) 53 AW TO AC 1 PROJ WELD (ORD) Back to Index...
  • Page 199 50 BG TO AR 4 PROJ WELD (ORD) 51 AW TO AA 8 PROJ WELD (ORD) 52 AW TO AF 3 PROJ WELDS (ORD) 53 AW TO AC 1 PROJ WELD (ORD) Back to Index...
  • Page 200 JEEP COMPASS UNDERBODY COMPLETE SECTION AA PANEL – DASH – AK EXTENSION – DASH LWR– AT PANEL – EXTENSION FRT RAIL INR LT – AB PAN – FRT FLOOR – AL BRACE – TORQUE BOX RT – AU REINF – FRT FLOOR RT –...
  • Page 201 PARTS IDENTIFICATION LEGEND, OVERVIEW 21 AA PANEL – DASH – AK EXTENSION – DASH LWR– AT PANEL – EXTENSION FRT RAIL INR LT – AB PAN – FRT FLOOR – AL BRACE – TORQUE BOX RT – AU REINF – FRT FLOOR RT – AC REINF –...
  • Page 202 WELD LAYOUT LOCATION GUIDE Back to Index...
  • Page 203 01 AC TO AE TO AA 1 S/WELD (ORD) 02 AC TO AF TO AD 1 S/WELD (ORD) 03 AD TO AB TO AA 1 S/WELD (ORD) 04 AF TO AD TO AB 3 S/WELDS (ORD) Back to Index...
  • Page 204 05 AC TO AE TO AA 2 S/WELDS (ORD) 06 AC TO AF TO AD 2 S/WELDS (ORD) 07 AD TO AA TO AB 2 S/WELDS (ORD) 08 AD TO AF TO AB 2 S/WELDS (ORD) 09 AC TO AF TO AB 1 S/WELD (ORD) Back to Index...
  • Page 205 10 AG TO AH TO AB 11 S/WELDS (ORD) 11 AG TO AH 8 S/WELDS (ORD) Back to Index...
  • Page 206 12 AK TO AA TO AB 1 S/WELD (ORD) 13 AA TO AB 3 S/WELDS (ORD) 14 AG TO AA TO AB 1 S/WELD (ORD) 15 AJ TO AB 12/SD S/WELDS (ORD) 16 AA TO AL TO AB 3/SD S/WELDS (ORD) Back to Index...
  • Page 207 17 AM TO AB TO AT 4/SD S/WELDS (ORD) 18 AP TO AR 2/SD S/WELDS (ORD) 19 AP TO AB 4L S/WELDS (SAF) 20 AP TO AB TO AN 2/SD S/WELDS (SAF) 21 AP TO AN 4/SD S/WELDS (SAF) 22 AM TO AP 2/SD S/WELD (ORD) 23 AS TO AP TO AM 4/SD S/WELDS (ORD) Back to Index...
  • Page 208 24 AN TO AB TO AU 7/SD S/WELDS (ORD) 25 AU TO AB TO AV 2/SD S/WELDS (ORD) 26 AV TO AW 3/SD S/WELDS (ORD) 27 AW TO AB 2/SD S/WELDS (ORD) Back to Index...
  • Page 209 28 AP TO AR 10/SD S/WELDS (ORD) 29 AP TO AR TO AY 2/SD S/WELD (ORD) 30 AR TO AP TO AB 1/SD S/WELDS (ORD) 31 AR TO AP TO AB 1/SD S/WELDS (ORD) 32 AP TO AB 13R/9L S/WELDS (ORD) 33 AX TO AR TO AA 1/SD S/WELD (ORD) 34 AP TO AX TO AB 5/SD S/WELDS (ORD) Back to Index...
  • Page 210 35 AZ TO AP 11/SD S/WELDS (ORD) (CRT) 36 AR TO AZ TO AP 7/SD S/WELDS (ORD) (CRT) 37 AZ TO AP TO AU 2/SD S/WELDS (ORD) (CRT) Back to Index...
  • Page 211 38 AT TO AB 2/SD S/WELDS (ORD) 39 AV TO AT TO AB 4/SD S/WELDS (ORD) 40 AV TO AB 14/AD S/WELDS (ORD) 41 AW TO AV TO AB 2/SD S/WELDS (ORD) Back to Index...
  • Page 212 42 AY TO AB 17 S/WELDS (ORD) 40 AY TO AW TO AB 2 S/WELDS (ORD) Back to Index...
  • Page 213 44 AY TO AB 13 S/WELDS (ORD) 45 AW TO AY TO AB 2 S/WELDS (ORD) Back to Index...
  • Page 214 46 AE TO AA 2 FCAW (ORD) 47 AB TO AA 2 FCAW (ORD) 48 AF TO AB 2 FCAW (ORD) Back to Index...
  • Page 215 WELD LOCATION OVERVIEW ZONES Back to Index...
  • Page 216 JEEP COMPASS BODY SIDE APERTURE INNER ASSEMBLY SECTION AA PILLAR – BODY FRT HINGE RT – AG PANEL – B-PILLAR INR LT – AN PANEL – RR WHEELHOUSE OTR RT – AA PILLAR – BODY FRT HINGE LT – AH RAIL – ROOF SIDE INR RT –...
  • Page 217 PARTS IDENTIFICATION LEGEND, OVERVIEW 22 AA PILLAR – BODY FRT HINGE RT – AG PANEL – B-PILLAR INR LT – AN PANEL – RR WHEELHOUSE OTR RT – AA PILLAR – BODY FRT HINGE LT – AH RAIL – ROOF SIDE INR RT – AN PANEL –...
  • Page 218 WELD LAYOUT LOCATION GUIDE Back to Index...
  • Page 219 01 AB TO AA 10/SD S/WELDS (ORD) 02 AD TO AC 8/SD S/WELDS (ORD) Back to Index...
  • Page 220 03 AJ TO AA TO AH 2/SD S/WELDS (ORD) 08 AF TO AG 5/SD S/WELDS (ORD) 04 AJ TO AG TO AH 2/SD S/WELDS (ORD) 09 AJ TO AH TO AD 4/SD S/WELDS (ORD) 05 AJ TO AG 6/SD S/WELDS (ORD) 10 AA TO AH 2/SD S/WELDS (ORD) 06 AG TO AH 3/SD S/WELDS (ORD) 11 AA TO AK TO AH 8/SD S/WELDS (ORD)
  • Page 221 12 AL TO AG 2R S/WELDS (ORD) 13 AL TO AG TO AF 2R S/WELDS (SAF) 14 AF TO AG 3/SD S/WELDS (SAF) 15 AG TO AF 1/SD S/WELDS (ORD) 16 AF TO AK 2/SD S/WELDS (ORD) 17 AG TO AK TO AF 4/SD S/WELDS (ORD) 18 AK TO AG 3/SD S/WELDS (ORD) Back to Index...
  • Page 222 19 AG TO AK 15R/4L S/WELDS (ORD) 20 AK TO AM TO AG 4R S/WELDS (ORD) 21 AG TO AN 9R/2L S/WELDS (ORD) 22 AN TO AG TO AK 3R S/WELDS (ORD) 23 AP TO AN TO AG 2/SD S/WELDS (ORD) 24 AG TO AP 1/SD S/WELDS (ORD) 25 AN TO AP 8/SD S/WELDS (ORD) Back to Index...
  • Page 223 26 AG TO AF 3L S/WELDS (ORD) 27 AG TO AK 4L S/WELDS (ORD) 28 AK TO AM TO AG 3/L S/WELDS (ORD) 29 AN TO AG TO AK 1/L S/WELDS (ORD) 30 AR TO AG TO AN 1/SD S/WELDS (ORD) 31 AN TO AG 13L S/WELD (ORD) Back to Index...
  • Page 224 32 AN TO AR 2/SD S/WELDS (ORD) 33 AR TO AS 1/SD S/WELDS (ORD) 34 AJ TO AH 1/SD STRUC ADH Back to Index...
  • Page 225 JEEP COMPASS BODY SIDE APERTURE OUTER ASSEMBLY SECTION AA PANEL – BODY SIDE APERTURE RT – AE PANEL – TAIL LAMP RT – AA PANEL – BODY SIDE APERTURE LT – AE PANEL – TAIL LAMP LT – AB REINF & RETAINER ASSY – BODY SIDE APERTURE AF EXTENSION –...
  • Page 226 PARTS IDENTIFICATION LEGEND, OVERVIEW 23 AA PANEL – BODY SIDE APERTURE RT – AE PANEL – TAIL LAMP RT – AA PANEL – BODY SIDE APERTURE LT – AE PANEL – TAIL LAMP LT – AB REINF & RETAINER ASSY – BODY SIDE APERTURE AF EXTENSION –...
  • Page 227 WELD LAYOUT LOCATION GUIDE Back to Index...
  • Page 228 01 AB TO AA 6/SD S/WELDS (ORD) 02 AC TO AB 2/SD S/WELDS (ORD) Back to Index...
  • Page 229 03 AF TO AE TO AA 1/SD S/WELD (ORD) 04 AF TO AA 3/SD S/WELDS (ORD) 05 AE TO AA 8/SD S/WELDS (ORD) 06 AF TO AE 6/SD S/WELDS (ORD) 07 AF TO AD 3/SD S/WELDS (ORD) Back to Index...
  • Page 230 08 AD TO AA 11/SD S/WELDS (ORD) 09 AE TO AD 8/SD S/WELDS (ORD) Back to Index...
  • Page 231 JEEP COMPASS BODY SIDE APERTURE COMPLETE SECTION AS RAIL – ROOF SIDE INR RT – AA PANEL – QTR INR RR RT – AH EXTENSION – BODY SIDE APERTURE RR AS RAIL – ROOF SIDE INR LT – AA PANEL – QTR INR RR LT –...
  • Page 232 PARTS IDENTIFICATION LEGEND, OVERVIEW 24 AA PANEL – QTR INR RR RT – AH EXTENSION – BODY SIDE APERTURE RR AS RAIL – ROOF SIDE INR RT – AA PANEL – QTR INR RR LT – FASCIA ATTACHING LT – AS RAIL –...
  • Page 233 WELD LAYOUT LOCATION GUIDE Back to Index...
  • Page 234 01 AB TO AA 13/SD S/WELDS (ORD) 02 AC TO AB 3/SD S/WELDS (ORD) 03 AC TO AB TO AA 2/SD S/WELDS (ORD) 38 AH TO AD 4/SD S/WELDS (ORD) Back to Index...
  • Page 235 04 AE TO AD TO AA 8/SD S/WELDS (ORD) 05 AD TO AC TO AA 8/SD S/WELDS (ORD) 06 AE TO AD TO AA 2/SD S/WELDS (ORD) Back to Index...
  • Page 236 07 AF TO AD 8/SD S/WELDS (ORD) 08 AG TO AF TO AD 7/SD S/WELDS (ORD) 09 AH TO AF 3/SD S/WELDS (ORD) Back to Index...
  • Page 237 10 AE TO AD TO AA 3/SD S/WELDS (ORD) 11 AE TO AD TO AA 4/SD S/WELDS (SAF) 12 AD TO AA 4/SD S/WELD (ORD) 13 AJ TO AG TO AD 6/SD S/WELDS (ORD) 14 AG TO AD 1/SD S/WELD (ORD) Back to Index...
  • Page 238 15 AL TO AK TO AD 14/SD S/WELDS (SAF) 16 AM TO AK TO AD 5/SD S/WELDS (ORD) 17 AK TO AD 4/SD S/WELDS (ORD) Back to Index...
  • Page 239 18 AL TO AK TO AD 22/SD S/WELDS (ORD) 19 AL TO AD 2/SD S/WELDS (ORD) 20 AN TO AK TO AD 4/SD S/WELDS (ORD) Back to Index...
  • Page 240 21 AR TO AP TO AD 23R/22L S/WELDS (ORD) 22 AP TO AD 3R/4L S/WELDS (ORD) Back to Index...
  • Page 241 23 AN TO AD 4/SD S/WELD (ORD) 24 AV TO AP TO AD 2/SD S/WELDS (ORD) 25 AT TO AD 1/SD S/WELD (ORD) 26 AU TO AP TO AD 2/SD S/WELDS (ORD) 27 AP TO AD 7/SD S/WLEDS (ORD) 28 AP TO AN TO AD 1/SD S/WELDS (ORD) Back to Index...
  • Page 242 29 AD TO AA 9/SD S/WELDS (ORD) 30 AL TO AD 3/SD S/WELDS (ORD) 31 AP TO AL TO AD 2/SD S/WELDS (ORD) 32 AP TO AD 7/SD S/WELDS (ORD) 33 AL TO AD TO AA 2/SD S/WELDS (ORD) Back to Index...
  • Page 243 34 AD TO AA 1/SD STRUCT ADH (ORD) 35 AD TO AA 1/SD STRUCT ADH (ORD) 36 AS TO AP TO AD 4/SD A/WELDS (ORD) 37 AS TO AD TO AA 9/SD S/WELDS (ORD) Back to Index...
  • Page 244 JEEP COMPASS ROOF WITHOUT SUNROOF SECTION AA PANEL – ROOF OTR – AB 05074902AA – HEADER – ROOF FRT LWR AC HEADER – ROOF FRT UPR – AD HEADER – ROOF FRT LWR – AE REINF – RR HEADER UPR AT LIFTGATE HINGE RT –...
  • Page 245 PARTS IDENTIFICATION LEGEND, OVERVIEW 23 AA PANEL – ROOF OTR – AB 05074902AA – HEADER – ROOF FRT LWR AC HEADER – ROOF FRT UPR – AD HEADER – ROOF FRT LWR – AE REINF – RR HEADER UPR AT LIFTGATE HINGE RT –...
  • Page 246 WELD LAYOUT LOCATION GUIDE Back to Index...
  • Page 247 01 AB TO AA 16 S/WELDS (ORD) Back to Index...
  • Page 248 02 AD TO AC 19 S/WELDS (ORD) 03 AE TO AC 10 S/WELDS (ORD) 04 AC TO AA 7 S/WELDS (ORD) Back to Index...
  • Page 249 05 AB TO AA 1 STRUC ADH 06 AF TO AA 2 STRUC ADH 07 AG TO AA 2 STRUC ADH 08 AC TO AA 1 STRUC ADH Back to Index...
  • Page 250 JEEP COMASS ROOF WITH SUNROOF SECTION AA PANEL – ROOF PANEL W/SUNROOF OPENING – AB 05074902AA – HEADER – ROOF FRT LWR – AC HEADER – ROOF RR UPR – AD HEADER – ROOF RR LWR – AE REINF – RR HEADER UPR LIFTGATE HINGE RT –...
  • Page 251 PARTS IDENTIFICATION LEGEND, OVERVIEW 26 AA PANEL – ROOF PANEL W/SUNROOF OPENING – AB 05074902AA – HEADER – ROOF FRT LWR – AC HEADER – ROOF RR UPR – AD HEADER – ROOF RR LWR – AE REINF – RR HEADER UPR LIFTGATE HINGE RT – ROOF SUPPORT AF BOW –...
  • Page 252 WELD LAYOUT LOCATION GUIDE Back to Index...
  • Page 253 01 AB TO AA 16 S/WELDS (ORD) Back to Index...
  • Page 254 02 AD TO AC 19 S/WELDS (ORD) 03 AS TO AC 10 S/WELDS (ORD) 04 AC TO AA 7 S/WELDS (ORD) Back to Index...
  • Page 255 05 AB TO AA 1 STRUC ADH 06 AG TO AA 2 STRUC ADH 07 AC TO AA 1 STRUC ADH Back to Index...
  • Page 256 JEEP COMPASS BODY IN WHITE COMPLETE SECTION AR PANEL – QTR INR LWR RR RT – BE EXTENSION – BODY SIDE APERATURE RR AA PILLAR – BODY FRT HINGE RT – AR PANEL – QTR INR LWR RR LT –...
  • Page 257 PARTS IDENTIFICATION LEGEND, OVERVIEW 27 AR PANEL – QTR INR LWR RR RT – BE EXTENSION – BODY SIDE APERATURE RR AA PILLAR – BODY FRT HINGE RT – AR PANEL – QTR INR LWR RR LT – FASCIA ATTACHING RT – AA PILLAR –...
  • Page 258 WELD LAYOUT LOCATION GUIDE Back to Index...
  • Page 259 01 AB TO AC TO AA 2/SD S/WELDS (ORD) 02 AD TO AB TO AC 1/SD S/WELD (ORD) 03 AB TO AC 3/SD S/WELDS (ORD) 04 AD TO AC 29/SD S/WELDS (ORD) 05 BS TO AC 2/SD S/WELDS (ORD) Back to Index...
  • Page 260 06 AE TO AG TO AB 2/SD S/WELDS (ORD) 07 AF TO AA 2/SD S/WELDS (ORD) 08 AB TO AA 8/SD S/WELDS (ORD) 09 AE TO AB TO AH 4/SD S/WELDS (ORD) 10 AA TO AB TO AH 24/SD S/WELDS (ORD) Back to Index...
  • Page 261 11 AL TO AM TO AJ 2/SD S/WELDS (ORD) 12 AJ TO AB 3/SD S/WELDS (ORD) 13 AK TO AJ TO AB 1/SD S/WELDS (ORD) 14 AL TO AM TO AB 8/SD S/WELDS (ORD) 15 AM TO AA TO AB 1/SD S/WELD (ORD) 16 AA TO AM TO AL 2/SD S/WELDS (ORD) 17 AM TO AL TO AH 11/SD S/WELDS (ORD) Back to Index...
  • Page 262 18 AS TO AR TO AP 2/SD S/WELDS (ORD) 19 AS TO AR TO AM 1/SD S/WELD (ORD) 20 AS TO AL TO AM 7/SD S/WELDS (ORD) 21 AL TO AN TO AM 17/SD S/WELDS (ORD) 22 AS TO AP TO AM 5/SD S/WELDS (ORD) 23 AL TO AN 3/SD FCAW (ORD) Back to Index...
  • Page 263 24 AS TO AR TO AH 3/SD S/WELDS (ORD) 25 AT TO AP TO AH 1/SD S/WELD (ORD) 26 AW TO AV TO AU 3R S/WELDS (ORD) 27 AW TO AU 3R S/WELDS (ORD) 28 BT TO AW TO AU 1R S/WELD (ORD) Back to Index...
  • Page 264 29 BE TO AX TO AU 2R S/WELDS (ORD) 30 AX TO AU 6R S/WELDS (ORD) 31 AV TO AX TO AU 4R S/WELDS (ORD) 32 AR TO AX TO AU 2R S/WELDS (ORD) 33 AR TO AX 3R S/WELDS (ORD) 34 AT TO AR TO AX 1R S/WELD (ORD) 35 AT TO AR 4R S/WELDS (ORD) Back to Index...
  • Page 265 36 AT TO AR 4L S/WELDS (ORD) 37 AT TO AR TO AX 1L S/WELD (ORD) 38 AR TO AX 3L S/WELDS (ORD) 39 AR TO AX TO AU 2L S/WELDS (ORD) 40 AV TO AX TO AU 6L S/WELDS (ORD) 41 AX TO AU 12L S/WELDS (ORD) 42 BE TO AX TO AU 2L S/WELDS (ORD) Back to Index...
  • Page 266 43 AY TO AU 6/SD S/WELDS (ORD) 44 BA TO AY TO AU 1/SD S/WELD (ORD) 45 BA TO AY 1/SD S/WELD (ORD) 46 BA TO AZ TO AY 5/SD S/WELDS (ORD) Back to Index...
  • Page 267 52 BC TO BE TO BA 1/SD S/WELD (ORD) 47 BA TO AZ 2/SD S/WELDS (ORD) 48 BD TO BE TO AU 2/SD S/WELDS (ORD) 53 BC TO BA 2/SD S/WELDS (ORD) 49 BD TO BE 1/SD S/WELD (ORD) 54 BC TO BA TO AZ 1/SD S/WELD (ORD) 50 BC TO BD TO BE 1/SD S/WELD (ORD) 55 BB TO BA TO AZ 1/SD S/WELD (ORD) 51 BC TO BE 5/SD S/WELDS (ORD)
  • Page 268 56 BK TO BG 3/SD S/WELDS (ORD) 57 BH TO BJ 3/SD S/WELDS (ORD) 58 BU TO BF TO BG 4/SD S/WELDS (ORD) 59 BF TO BG 2/SD S/WELDS (ORD) Back to Index...
  • Page 269 60 BM TO AU TO BL 2/SD S/WELDS (ORD) 61 BG TO AU TO BL 2/SD S/WELDS (ORD) 62 BG TO AA TO BL 1/SD S/WELD (ORD) 63 BF TO BG TO BL 1/SD S/WELD (ORD) Back to Index...
  • Page 270 64 AU TO BN TO BL 1/SD S/WELD (ORD) 65 BA TO BN TO BL 1/SD S/WELD (ORD) 66 BA TO BN 3/SD S/WELDS (ORD) 67 BM TO BP 2/SD S/WELDS (ORD) 68 BM TO BP TO BN 2/SD S/WELDS (ORD) 69 BM TO BN 7/SD S/WELDS (ORD) 70 BN TO AU 2/SD S/WELDS (ORD) 71 BM TO BN TO BA 2/SD S/WELDS (ORD)
  • Page 271 72 BV TO BJ 1/SD GUM DROP (ORD) 73 AA TO BR TO AU TO BL 1/SD STRUC ADH (ORD) 74 BA TO BN 1/SD STRUC ADH (ORD) Back to Index...
  • Page 272 75 AL TO AM TO AB TO AA 1/SD STRUC ADH (ORD) 76 AY TO AU 1/SD STRUC ADH (ORD) 77 BA TO AZ 1/SD STRUC ADH (ORD) 78 AE TO AB 1/SD STRUC ADH (ORD) Back to Index...
  • Page 273 Back to Index...
  • Page 274 Sealer/Sound Deadener/ Structural Adhesive/ Foam Locations Jeep Compass This section shows the different locations for Sealers, Sound Deadeners and Structural Adhesives and has been pre- pared for use by all body technicians involved in the repair of Dodge Caliber. Body/Paint Sealer Locations..............
  • Page 275 SEALER INFORMATION SEALER AMOUNT/BEAD SIZE 4mm DIA* X 1000mm PUMPABLE * = DIAMETER APPLICATION RECOMMENDATIONS ALL REPAIRS WHERE PANELS WERE REPLACED HAVE VOIDS THAT MUST BE FILLED WITH SEALANT. SEALANT SHOULD BE APPLIED TO ALL SKIPS, PIN HOLES, IN SEALERS AND WELD BURN THROUGH HOLES ON THE INTE- RIOR AND EXTERIOR OF TH VEHICLE THAT WOULD PERMIT LEAKAGE OF WATER, AIR OR EXHAUST FUMES.
  • Page 276 BODY SEALER LOCATIONS DESCRIPTION FIGURE FRONT ROOF CORNER/APERTURE PANEL UPPER COWL TOP/COWL SIDE FRONT WHEELHOUSE/SHOCK TOWER DASH/PLENUM/COWL SIDE PANEL DASH/STEERING SHAFT BRACKET DASH/FRONT FLOOR PAN REAR WHEELHOUSES RIGHT INNER QUARTER PANEL LEFT INNER QUARTER PANEL UNDERBODY REAR FLOOR PAN ROOF/BODY SIDE APERTURE ROOF/ROOF REAR UPPER HEADER BODY SIDE APERTURE/LIFTGATE DRAIN TROUGH TAIL LAMP PANEL...
  • Page 277 BODY SEALER LOCATIONS Figure 1. ROOF CORNER/APERTURE PANEL Back to Index...
  • Page 278 BODY SEALER LOCATIONS Figure 2. UPPER COWL TOP/COWL SIDE Back to Index...
  • Page 279 BODY SEALER LOCATIONS Figure 3. FRONT WHEELHOUSE/SHOCK TOWER Back to Index...
  • Page 280 BODY SEALER LOCATIONS Figure 4. DASH/PLENUM/COWL SIDE PANEL Back to Index...
  • Page 281 BODY SEALER LOCATIONS Figure 5. DASH/STEERING SHAFT BRACKET Back to Index...
  • Page 282 BODY SEALER LOCATIONS Figure 6. DASH/FRONT FLOOR PAN Back to Index...
  • Page 283 BODY SEALER LOCATIONS Figure 7. REAR WHEELHOUSES Back to Index...
  • Page 284 BODY SEALER LOCATIONS Figure 8. RIGHT INNER QUARTER PANEL Back to Index...
  • Page 285 BODY SEALER LOCATIONS Figure 9. LEFT INNER QUARTER PANEL Back to Index...
  • Page 286 BODY SEALER LOCATIONS Figure 10. UNDERBODY Back to Index...
  • Page 287 BODY SEALER LOCATIONS Figure 11. REAR FLOOR PAN Back to Index...
  • Page 288 BODY SEALER LOCATIONS Figure 12. ROOF/BODY SIDE APERTURE Back to Index...
  • Page 289 BODY SEALER LOCATIONS Figure 13. ROOF/ROOF REAR UPPER HEADER Back to Index...
  • Page 290 BODY SEALER LOCATIONS Figure 14. BODY SIDE APERTURE/LIFGATE DRAIN TROUGH Back to Index...
  • Page 291 BODY SEALER LOCATIONS Figure 15. TAIL LAMP PANEL Back to Index...
  • Page 292 BODY SEALER LOCATIONS Figure 16. LOWER LIFTGATE CLOSEOUT PANEL Back to Index...
  • Page 293 BODY SEALER LOCATIONS Figure 17. BODY SIDE APERTURE/INNER BODY SIDE REINFORCEMENT Back to Index...
  • Page 294 BODY SEALER LOCATIONS Figure 18. REAR WHEELHOUSE Back to Index...
  • Page 295 BODY SEALER LOCATIONS Figure 19. REAR WHEELHOUSE/REAR QUARTER PANEL EXTENSION Back to Index...
  • Page 296 JEEP COMPASS STRUCTURAL ADHESIVE LOCATIONS Back to Index...
  • Page 297 STRUCTURAL ADHESIVE LOCATION INDEX NOTE: Structural Adhesives used are a high strength epoxy and a high expansion lower strength antiflutter material. High strength epoxy is used on all areas. DESCRIPTION FIGURE PLENUM ASSEMBLY FRONT FLOOR SIDEMEMBER ASSEMBLY (1 OF 3) SIDEMEMBER ASSEMBLY (2 OF 3) SIDEMEMBER ASSEMBLY (3 OF 3) BODY SIDE APERTURE INNER ASSEMBLY...
  • Page 298 STRUCTURAL ADHESIVE LOCATIONS Figure 1. PLENUM ASSEMBLY Back to Index...
  • Page 299 STRUCTURAL ADHESIVE LOCATIONS Figure 2. FRONT FLOOR Back to Index...
  • Page 300 STRUCTURAL ADHESIVE LOCATIONS Figure 3. SIDEMEMBER ASSEMBLY (1 OF 3) Back to Index...
  • Page 301 STRUCTURAL ADHESIVE LOCATIONS Figure 4. SIDEMEMBER ASSEMBLY (2 OF 3) Back to Index...
  • Page 302 STRUCTURAL ADHESIVE LOCATIONS Figure 5. SIDE MEMBER ASSEMBLY (3 OF 3) Back to Index...
  • Page 303 STRUCTURAL ADHESIVE LOCATIONS Figure 6. BODY SIDE APERTURE INNER ASSEMBLY Back to Index...
  • Page 304 STRUCTURAL ADHESIVE LOCATIONS Figure 7. BODY SIDE APERTURE COMPLETE Back to Index...
  • Page 305 STRUCTURAL ADHESIVE LOCATIONS Figure 8. ROOF WITHOUT SUNROOF Back to Index...
  • Page 306 STRUCTURAL ADHESIVE LOCATIONS Figure 9. ROOF WITH SUNROOF Back to Index...
  • Page 307 STRUCTURAL ADHESIVE LOCATIONS Figure 10. BODY IN WHITE – COMPLETE (1 OF 2) Back to Index...
  • Page 308 STRUCTURAL ADHESIVE LOCATIONS Figure 11. BODY IN WHITE – COMPLETE (2 OF 2) Back to Index...
  • Page 309 Jeep Compass NVH/STRUCTURAL FOAM INFORMATION SOUND DEADENER Back to Index...
  • Page 310 JEEP COMPASS NVH/STRUCTURAL FOAM/ SOUND DEADENER LOCATIONS DESCRIPTION FIGURE UPPER “A” PILLAR LOWER “B” PILLAR INNER”B” PILLAR LOWER “C PILLAR FRONT FLOOR PAN REAR FLOOR PAN SPARE WHEEL WELL Preferred Mopar Products: • Expandable Foam – Part No. 05142864AA • Dispenser – Part No. 05016570AA...
  • Page 311 Figure 1. UPPER “A” PILLAR Back to Index...
  • Page 312 Figure 2. LOWER “A” PILLAR Back to Index...
  • Page 313 Figure 3. INNER “B” PILLAR Back to Index...
  • Page 314 Figure 4. LOWER “C” PILLAR Back to Index...
  • Page 315 Figure 5. FRONT FLOOR PAN Back to Index...
  • Page 316 Figure 6. REAR FLOOR PAN Back to Index...
  • Page 317 Figure 7. SPARE WHEEL WELL Back to Index...
  • Page 318 JEEP COMPASS FRAME/BODY DIMENSIONS Back to Index...
  • Page 319 FRAME DIMENSIONS Frame dimensions are listed in metric scale. All dimensions are from center of Principal Locating Point (PLP), or from center to center of PLP and transfer location. Vertical dimensions can be taken from the work surface to the locations indicated.
  • Page 320 FRAME/BODY DIMENSIONS Figure 1. FRAME DIMENSIONS (PLAN VIEW) Back to Index...
  • Page 321 FRAME/BODY DIMENSIONS Figure 2. FRAME DIMENSIONS (SIDE VIEW) Back to Index...
  • Page 322 OPENING DIMENSIONS DESCRIPTION FIGURE ENGINE BOX OPENING WINDSHIELD OPENING FRONT DOOR OPENING REAR DOOR OPENING QUARTER WINDOW OPENING LIFTGATE OPENING LIFTGATE WINDOW OPENING Back to Index...
  • Page 323 FRAME/BODY DIMENSIONS Figure 1. ENGINE BOX OPENING Back to Index...
  • Page 324 FRAME/BODY DIMENSIONS Figure 2. WINDSHIELD OPENING Back to Index...
  • Page 325 FRAME/BODY DIMENSIONS Figure 3. FRONT DOOR OPENING Back to Index...
  • Page 326 FRAME/BODY DIMENSIONS Figure 4. REAR DOOR OPENING Back to Index...
  • Page 327 FRAME/BODY DIMENSIONS Figure 5. QUARTER WINDOW OPENING Back to Index...
  • Page 328 FRAME/BODY DIMENSIONS Figure 6. LIFTGATE OPENING Back to Index...
  • Page 329 FRAME/BODY DIMENSIONS Figure 7. LIFTGATE WINDOW OPENING Back to Index...
  • Page 330 GAP AND FLUSH DIMENSIONS Back to Index...
  • Page 331 GAP AND FLUSH Back to Index...
  • Page 332 JEEP COMPASS FRONT FRAME RAIL SECTIONING PROCEDURE 1. With vehicle mounted to appropriate pulling and 3-dimensional measuring equipment, complete the following procedure paying particular attention to body dimensions while fitting and welding panels. 2. Remove bumper components, cooling module, headlamp, and all other components for clear access to repair area.
  • Page 333 6. Mark existing rail as follows: a. Right side i. On inner rail, mark at 50mm forward of the leading edge of flanged hole in rail. ii. On outer rail, continue mark from inner rail. RIGHT SIDE ONLY Back to Index...
  • Page 334 b. Left side i. On inner rail, mark at 80mm forward of centerline of rear battery tray weld-nut (located on top of rail). ii. On outer rail, continue mark from inner rail. LEFT SIDE ONLY Back to Index...
  • Page 335 7. Mark replacement part in same location. 8. On left rail, remove bracket located on inner rail. Back to Index...
  • Page 336 9. Using a cut-off wheel, reciprocating saw, or equivalent: a. Cut all existing parts on the forward side of the scribe line using care not to damage the material that will not be removed. i. Right rail section location: When installation of new tip is complete, there is a 6mm hole on the inner rail at the forward edge of the section joint which may need to be recreated or restored.
  • Page 337 11. From the remaining replacement part, cut a 19mm strip from both the inner and outer rail. Clip off the weld flanges, top and bottom, and dress edges. These pieces will be the weld-backer. 12. Prepare welding equipment per the weld chart at the end of procedure. 13.
  • Page 338 14. Weld using a skip-stitch method until the full length of the joint is completed on both the inner and outer rail. To avoid excessive heat buildup, move between inner and outer rail during welding. 15. Dress welds without removing any base material paying particular attention to the mounting surface of the outer rail.
  • Page 339 17. Either install new or reposition the lower radiator crossmember and FESM structure and clamp in place and weld. 18. Install new front rail cap panel. 19. Clean all repaired areas and apply appropriate refinish and corrosion protection materials. Back to Index...
  • Page 340 INNER RAIL TO OUTER RAIL PM49, MK49 AND MK74 WELD PROCESS CAUTION: All welds should conform to Daimler Chrysler vehicle engineering process standard "PS 9472". GAS METAL (MIG) SHIELDED METAL WELDING PROCESS *FLUX CORED ARC ARC (STICK) Material Thickness 1.80mm to 1.80mm 1.80mm to 1.80mm 1.80mm to 1.80mm 1.80mm to 1.80mm...
  • Page 341 Back to Index...

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