HRC CBR600RR Set-Up Manual/Parts List
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HRC CBR600RR Set-Up Manual/Parts List

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Safety Messages
Your safety and the safety of others is very important. We have provided
important safety messages in this manual and on the HRC CBR600RR.
Please read these messages carefully.
A safety message alerts you to potential hazards that could hurt you or
others. Each safety message is preceded by a safety alert symbol
one of three words, DANGER, WARNING, or CAUTION.
These mean:
You WILL be KILLED or SERIOUSLY HURT
if you don't follow instructions.
You CAN be KILLED or SERIOUSLY HURT
if you don't follow instructions.
You CAN be HURT if you don't follow
instructions.
Each message tells you what the hazard is, what can happen and what you
can do to avoid or reduce injury.
Damage Prevention Messages
You will also see other important messages that are preceded by the word
NOTICE.
This word means:
and
Your HRC CBR600RR or other property can be
damaged if you don't follow instructions.
The purpose of these messages is to help prevent damage to your HRC
CBR600RR, other property, or the environment.

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Summary of Contents for HRC CBR600RR

  • Page 1 DANGER, WARNING, or CAUTION. damaged if you don’t follow instructions. These mean: The purpose of these messages is to help prevent damage to your HRC CBR600RR, other property, or the environment. You WILL be KILLED or SERIOUSLY HURT if you don’t follow instructions.
  • Page 2 HRC CBR600RR Racing Kit Set-up Manual/Parts List All information in this publication is based on the latest product information available at the time of approval for printing. Honda Racing Corporation reserves the right to make changes at any time without notice and without incurring any obligation.
  • Page 3 • This kit is sold as is without warranty, and the entire risk as to quality and performance is with the buyer. • This kit is designed and manufactured to enhance the performance of the CBR600RR, and as is stated in the CBR600RR owner’s manual, should be used only in an organized racing or competitive event upon a closed course which is conducted under the auspices of a recognized sanctioning body or by permit issued by the local governmental authority having jurisdiction.

  • Page 4: Table Of Contents

    Contents 1. Service Information Steering Damper Replacement 2-27 Rear Fender B Modification 2-28 Exhaust Pipe/Muffler Replacement 2-29 General Information Service Data Drive Chain Guard Installation 2-30 About the Racing Kit Optional Drive/Driven Sprocket 2-31 Torque Values Brake Pad Selection 2-31 Front Brake Hose Replacement 2-32 Lubrication &...
  • Page 5 Memo...

  • Page 6: Service Information

    NGK: IMR9C-9HES, DENSO: VUH27D NGK: R0109B-10 • Honda’s testing has shown that the optimum overall performance of the Honda CBR600RR engine power up kit can be obtained by using an appropriate exhaust system. • No testing was done to verify serviceability or overall quality. Honda makes no claim and assumes to responsibility as to the reliability or quality of these com- ponents.

  • Page 7: About The Racing Kit

    Engine Idle Speed • The CBR600RR’s idle speed is automatically adjusted by the IACV (Idle Air Control Valve). So idle speed cannot be adjusted manually like the 2006 CBR600RR. For racing use, engine idle speed can be adjusted using the optional PGM-FI Setting Tool.

  • Page 8: Torque Values

    Service Information Torque Values Standard Torque Thread/ Torque Item pitch N•m (kgf•m, lbf•ft) • Use Honda 4-stroke oil on the specified bolts and nuts. Inaccurate M5 bolt and nut M5 x 0.8 4.9 (0.5, 3.6) torque or cross threading may occur if the specified oil is not used. M6 hex/SH bolt and nut M6 x 1.0 12 (1.2, 9)
  • Page 9 Service Information Thread/ Torque Item Remarks pitch N•m (kgf•m, lbf•ft) Starter clutch outer special bolt M10 x 1.25 83 (8.5, 61) Apply oil to the threads and seating surface Flywheel bolt M10 x 1.25 103 (10.5, 76) Apply oil to the threads and seating surface Cam sprocket knock bolt M7 x 1.0 20 (2.0, 14)
  • Page 10 Service Information Thread/ Torque Item Remarks pitch N•m (kgf•m, lbf•ft) Starter motor terminal nut M6 x 1.0 10 (1.0, 7) Oil pressure switch PT1/8 12 (1.2, 9) Apply sealant to the thread Oil pressure switch terminal screw M4x 0.7 2 (0.2, 1.4) Neutral switch M10 x 1.25 12 (1.2, 9)
  • Page 11 Service Information Frame Thread/ Torque Item Remarks pitch N•m (kgf•m, lbf•ft) Seat rail mounting bolt M10 x 1.25 54 (5.5, 40) 10 x 45 Seat rail mounting bolt M10 x 1.25 54 (5.5, 40) 10 x 32 Fuel pump mounting nut M6 x 1.0 12 (1.2, 9) Bank angle sensor mounting screw...
  • Page 12 Service Information Thread/ Torque Item Remarks pitch N•m (kgf•m, lbf•ft) Front master cylinder reservoir stopper M4 x 0.7 1.2 (0.1, 0.7) plate bolt Brake lever pivot bolt M6 x 1.0 1.0 (0.1, 0.7) Brake lever pivot nut M6 x 1.0 6.0 (0.6, 4.3) Brake master cylinder holder bolt M6 x 1.0...

  • Page 13: Lubrication & Seal Points

    Service Information Lubrication & Seal Points Engine Material Item Remarks Honda 4-stroke motorcycle oil Piston/piston ring sliding surface or an equivalent Clutch disc whole surface API service classification: SG or Starter one-way clutch sliding surface higher (except oils labelled as Crankpin bearing cap bolt threads and seating surface energy conserving on the Flywheel bolt threads and seating surface...
  • Page 14 Service Information Material Item Remarks Multi-purpose grease Timing hole cap threads Each oil seal lip Three bond 1207B Crankcase mating surface Oil pan mating surface Crankcase/cover mating surface Oil pressure switch threads ACG cover wire grommet Right crankcase cover wire grommet Cylinder head semi-circular portion Locking agent Cam pulse generator rotor bolt threads...
  • Page 15 Service Information Frame Material Item Remarks Multi-purpose grease Front/rear wheel dust seal lip Axle surface Swingarm pivot bolt surface Urea based multi-purpose Steering stem upper/lower bearings 3 – 5 g grease for extreme pressure Steering stem dust seal 3 – 5 g (example: EXCELITE EP2 Steering stem adjusting nut threads 0.1 –...

  • Page 16: Maintenance Schedule

    Service Information Maintenance Schedule Perform pre-ride Inspection at each scheduled maintenance period. I: Inspect and clean, Adjust, Lubricate or Replacement if necessary. C: Clean, R: Replace, L: Lubricate. Frequency Each race or about Remarks Item 2.5 hours Fuel Line See page 2-16 Throttle Operation Spark Plug Valve Clearance...

  • Page 17: Inspection/Replacement Parts

    Service Information Inspection/Replacement Parts Parts Requiring Periodic Inspection/Replacement Inspection Interval Replacement Interval Item Cause Engine Every 1,500 km Every 1,500 km Every 3,000 km Every 3,000 km IN/EX valve Valve face warpage (930 mi) (930 mi) (1,850 mi) (1,850 mi) Every 1,500 km Every 1,500 km Every 3,000 km...

  • Page 18: Removal/Replacement Parts

    Service Information Removal/Replacement Parts Replace the combi- Replace the ECM Exhaust valve servo nation meter with Rearview mirror Ignition switch Pillion seat with the racing kit motor the racing kit Replace the standard bank angle sensor with the racing kit sensor. Tail/brake/License light Headlight unit...

  • Page 19: Cable & Harness Routing

    Service Information Cable & Harness Routing *: HRC racing kit Item Item Item Item Combination meter Harness, wire Data link connector Battery Sub-harness, combination meter Switch assy., starter magnetic *14 Unit assy., serial I/F Rectifier assembly, regulator Sensor assy., bank angle...

  • Page 20: Wiring Diagram

    Service Information Wiring Diagram 1-15...
  • Page 21 Memo...

  • Page 22: Racing Kit

    2. Racing Kit Replacement Parts Part Number Item Q’ty Refer to the CBR600RR SHOP MANUAL (62MFJ00) for replacement procedure. 06130-N1A-D00 Engine Power-up Kit 12251-NL3-751 Gasket, cylinder head 0.65 If you convert the France type vehicle to a racer, replace the insulator comp.

  • Page 23: Modifying The Cylinder Head Ports

    Racing Kit Modifying the Cylinder Head Ports Intake port • Grind the intake port so that there isno height difference between the insulator and intake port. • Lightly polish the other surfaces using an emery cloth. Exhaust port • Grind the exhaust port so that there is no height difference between the collar and exhaust port. •...

  • Page 24: Adjusting The Compression Ratio

    Racing Kit Adjusting the Compression Ratio 3. Measure the clearance between the squish area of the piston head and com- Grind the cylinder head mating surface using the following procedure. bustion chamber using a solder. 1. Remove the cylinder head and remove carbon deposits from the combus- When the clearance is hsq<0.65 mm: tion chambers.

  • Page 25: Valve Spring Replacement

    Racing Kit Valve Spring Replacement Camshaft and Cam Pulse Generator Rotor Replacement Replace the inner and outer intake valve springs with the racing kit springs. Cam Pulse Rotor Replacement 1. Remove the standard cam pulse rotor, and clean the rotor bolt threads thor- oughly.
  • Page 26 Racing Kit 7. Clean the camshaft holder bolts in solvent and blow them dry. Cam Pulse Rotor Adjustment Apply clean engine oil to the bolt threads and seating surface. 1. With the No.1 piston TDC, check that the cam pulse rotor index line aligns 8.

  • Page 27: Acg Set Installation

    Racing Kit ACG Set Installation Flange bolt, 6 x 16 mm (racing kit) 1. Remove the standard AC generator cover and flywheel. 2. Clean any oil from the crankshaft taper and flywheel taper. Flange bolt, 3. Install the racing kit inner rotor to the crankshaft. Wire clamp 6 x 28 mm 4.
  • Page 28 Racing Kit (1) ROTOR HOLDER (1) ROTOR HOLDER Flywheel Holding Install the inner rotor onto the crankshaft. Apply oil to the rotor bolt threads and seating sur- Hold the inner rotor with a rotor holder by inserting face. the holder bosses into the flywheel holes and seat- Install the washer and rotor bolt.

  • Page 29: Transmission Set Installation

    Racing Kit Transmission Set Installation 1. Remove and disassemble the transmission. Standard Racing kit 2. Assemble the transmission using the racing kit mainshaft and C1 gear. Gear ratio (T= Teeth) Gear ratio (T= Teeth) 2.750 (12/33T) 2.600 (15/39T) 2.000 (16/32T) 1.667 (18/30T) •...

  • Page 30: Connecting Rod Bolt Tightening

    Racing Kit Main Journal Bolt Tightening Connecting Rod Bolt Tightening • Replace the main journal bolts with new ones after every fourth tightening. • Replace the crankpin bolts with new ones when tightening. • Tighten the main journal bolts using the Plastic Region Tightening Method. •...

  • Page 31: Engine Hanger Tightening Sequence

    Racing Kit Engine Hanger Tightening Sequence POINT C APPLY MOLYBDENUM APPLY MOLYBDENUM DISULFIDE GREASE DISULFIDE GREASE POINT D APPLY MOLYBDENUM DISULFIDE GREASE POINT A APPLY MOLYBDENUM DISULFIDE GREASE APPLY MOLYBDENUM DISULFIDE GREASE APPLY MOLYBDENUM POINT A DISULFIDE GREASE 2-10...
  • Page 32 Racing Kit 8. Tighten the rear lower engine hanger adjusting 14. Tighten the right side front engine hanger bolt bolt lock nut (D) to the specified torque. (A) to the specified torque. When using a lock nut wrench for adjusting a bolt Tool: Torque: 59 N•m (6.0 kgf•m, 43 lbf•ft) lock nut, use a deflecting beam type torque wrench...

  • Page 33: Wire Lock

    Racing Kit Wire Lock Oil return joint Drive sprocket bolt Drill hole (3 - 4 mm) Before riding the machine, secure the following bolts and nuts: – Engine oil return joint or oil filler cap – Drive sprocket bolt – Oil filter cartridge –...

  • Page 34: Quick Shifter Installation

    Racing Kit Quick Shift Kit Installation 4. Using the commercially available link rod that is 40 mm shorter than the Refer to the PGM-FI/IGN Setting Manual (sold separately) for quick shift setting. standard, install the pedal rod sensor into the pedal link rod. When tightening the each lock nut, hold the pedal rod sensor securely.

  • Page 35: Secondary Air Supply System Removal

    Racing Kit Secondary Air Supply System Removal 1. Disconnect the secondary air supply hoses from the cylinder head reed valve covers and air cleaner housing. 2. Cut 35 mm from each end of the cylinder head reed valve cover side and air cleaner housing side of the removed hoses.. 3.

  • Page 36: Thermostat And Bypass Hose Removal

    Racing Kit Thermostat and Bypass Hose Removal 1. Drain the coolant. 2. Remove the thermostat housing cover, then remove the thermostat. 3. Remove the rubber from the thermostat, then install it on the thrust washer in the racing kit. 4. Install the thrust washer in the thermostat housing, and assemble the thermostat housing in the reverse order of removal. 5.

  • Page 37: Radiator Kit Installation

    Racing Kit Radiator Kit Installation 1. Remove the standard radiator and radiator reserve tank. 2. Install the racing kit radiator lower stay using the removed standard stay bolt. 3. Install the racing kit radiator with the racing kit right and left radiator hoses, oil cooler hoses and oil cooler pipe using the standard hose clamps. When installing the racing kit, install the radiator filler neck in the reverse direction as shown in the illustration.
  • Page 38 Racing Kit 6. Install the overflow catch tank to the intake air duct. 7. Route the radiator overflow hose properly referring to the illustration below, then connect to the catch tank. 8. Fill the radiator with coolant and bleed air. Warm-up the engine and check for coolant leaks.

  • Page 39: Fuel Feed Hose Removal/Installation

    Racing Kit Fuel Feed Hose Removal/Installation Installation The fuel hose retainer must be replaced, if the fuel feed hose is disconnected. 1. Install the new retainer into the fuel feed hose joint as shown. 2. Check the rubber cap condition, replace it if it is damaged. Install the rubber Removal cap onto the fuel pipe as shown in the illustration.

  • Page 40: Fuel Tank Breather Hose Installation

    Racing Kit Fuel Tank Breather Hose Installation The fuel tank breather hose and catch tank are not listed in the racing kit parts. If you wish to install a fuel tank breather catch tank, refer to the parts numbers Tube clips in the illustration.

  • Page 41: Hi Throttle Set Installation

    Racing Kit Hi Throttle Set Installation 4. Install racing kit throttle cables A and B to the under throttle housing. 1. Remove the standard throttle housing and right grip comp. from the right 5. Connect the throttle cable ends to the throttle pipe, then tighten the throttle handlebar.

  • Page 42: Breather Case Installation

    Racing Kit Breather Case Installation 1. Disconnect the crankcase breather hose from the air cleaner housing and cylinder head cover, then remove the breather hose. 2. Install the breather hose B onto the air cleaner housing and the racing kit breather case using the standard clips. 3.

  • Page 43: Resister Installation

    Racing Kit Resister Installation Turn Signal Switch Modification The 3P dummy connector is taped in the wire harness near the regulator/recti- Remove the turn signal switch from the handlebar. fier. Cut and remove the clutch switch wire from the turn signal switch and seal with Remove the dummy connector, install the racing kit resister, and tape it onto tape securely.

  • Page 44: Starter/Battery Cable Modification

    Racing Kit Starter/Battery Cable Modification Remove the unnecessary parts from the starter/battery cable, and seal with tape securely. Remove and discard 2-23...

  • Page 45: Air Funnel/Air Cleaner Element Replacement (2007 Model Kit)

    Racing Kit Air Funnel/Air Cleaner Element Replacement (2007 Model Kit) The 2007 air funnel kit must be used with 2007 model ECU. 1. Remove the standard air cleaner element and air funnels. 2. Install the racing kit air funnels into their proper location according to each identification mark on the funnel. 3.

  • Page 46: Replacement (2008 Model Kit)

    Racing Kit Air Funnel Replacement (2008 Model Kit) The 2008 air funnel kit must be used with 2008 model ECU. 1. Remove the standard air cleaner element and air funnels. 2. For racing kit air funnel installation, modify the air cleaner element retainers (both ends) as shown. 3.

  • Page 47: Steering Stem Modification

    Racing Kit Steering Stem Modification Steering Stem Nut/Washer Replacement 1. Make the steering stopper pieces from aluminium stock. The piece dimen- The stem nut and washer is provided in the racing kit to provide a smooth sions are shown in the illustration below. steering feel.

  • Page 48: Steering Damper Replacement

    Racing Kit Steering Damper Replacement • On the racing kit mechanical steering damper, the damping force is adjusted by with a screwdriver. We recommend drilling a hole in the top shelter to Note: allow steering damper adjustment without removing the shelter. •...

  • Page 49: Rear Fender B Modification

    Racing Kit Rear Fender B Modification (FX/SS) 1. Cut and remove the indicated portion of the rear fender B. Rear fender B Cut area Cut area 2. Install the heat protect seat to the rear fender B as shown to protect the rear Cut the rear fender B as fender B from the exhaust pipe heat.

  • Page 50: Exhaust Pipe/Muffler Replacement

    Racing Kit Exhaust Pipe/Muffler Replacement 1. Remove the standard muffler and exhaust pipe referring to the Service Manual. 2. Install the racing kit exhaust pipes and silencer (use standard mounting bolts, collar and grommets; except the muffler stay bolts). Muffler stay (racing kit) Silencer (racing kit)

  • Page 51: Drive Chain Guard Installation

    Racing Kit Drive Chain Guard Installation 2. Apply adhesive to the drill holes and pop nut seat, and install the pop nuts into the holes. Stake the pop nut using a commercially available tool. The inside of the swingarm is filled with urethane foam. Do not weld the drive chain guard because the urethane foam will burn.

  • Page 52: Optional Drive/Driven Sprocket

    Racing Kit Optional Drive/Driven Sprocket Brake Pad Selection Optional drive/driven sprockets are available. The following brake pads are available for racing. Drive sprockets: Front: 14T (23801-NL3-620) Parts number Item Remarks 15T (23802-NL3-620) 45105-NL3-921 H21A Top Quality (slightly thicker pads, machined/ 16T (23803-NL3-620) polished back plates) Driven sprockets:...

  • Page 53: Front Brake Hose Replacement

    Racing Kit Front Brake Hose Replacement Replace the front brake hose with the racing kit hose. Brake hose joint (racing kit) Brake hose stay (racing kit) 2-32...

  • Page 54: Fork Spring Replacement

    Racing Kit (1) PRE-LOAD ADJUSTER (1) FORK SPRING (2) SPRING COLLAR (3) SPRING SEAT STOPPER (4) SPRING COLLAR B Remove the following: – Spring collar B – Spring seat stopper – Spring collar – Fork spring The following optional fork springs are available. Part number Spring rate Oil level...
  • Page 55 Racing Kit (1) OIL LEVEL (1) TAPERED END (1) SPRING COLLAR (2) FORK SPRING (2) FORK BOLT Slowly lower the slider, and gently seat the dust seal Install the fork spring into the fork slider with the Pull the damper rod up and hold it between the onto the axle holder and leave it for 5 minutes.
  • Page 56 Racing Kit (1) SPRING COLLAR HOLDER (1) SPRING COLLAR HOLDER (1) PRE-LOAD ADJUST PLATE (2) FORK BOLT (2) SPRING SEAT STOPPER (2) O-RING (3) FORK DAMPER (3) FORK BOLT Install the spring collar holder to the spring collar. Remove the fork bolt, install the spring seat stopper. Apply fork fluid to a new O-ring, and install it to the Reinstall the fork bolt to the damper rod.
  • Page 57 Racing Kit (1) SPRING COLLAR B (1) PRE-LOAD ADJUSTER (1) FORK BOLT (2) FORK BOLT Install the spring collar B and then install the fork While holding the damper rod, tighten the pre-load bolt. adjuster to the specified torque. Torque: 25 N•m (2.5 kgf•m, 19 lbf•ft) Remove the 17 mm spanner from the damper rod.

  • Page 58: Rear Shock Absorber Spring

    Racing Kit (1) SPRING (1) PRE-LOAD ADJUSTER (2) STANDARD LENGTH (L=318 mm) (2) FORK HEIGHT (1) REBOUND ADJUSTER (2) COMPRESSION ADJUSTER Rear Shock Absorber Spring Front Suspension Setting Rebound Damping Adjuster Three optional rear shock absorber springs are Front Suspension Setting Turn the rebound damping adjuster clockwise until available.

  • Page 59: Rear Suspension Setting

    Racing Kit (1) LOWER JOINT (1) COMPRESSION DAMPING ADJUSTER (Lo) (2) LOCK NUT (2) COMPRESSION DAMPING ADJUSTER (Hi) (3) SHOCK ABSORBER LENGTH Vehicle Height Adjustment Hi-speed Compression Damping Adjuster To adjust the vehicle height, loosen the rear shock Turn the hi-speed compression damping adjuster absorber lower joint lock nut, turning the lower counterclockwise until it stops (full soft position), joint.

  • Page 60: Left Handlebar Switch Function

    Racing Kit (1) REBOUND DAMPING ADJUSTER (1) HAZARD SWITCH (SPEED LIMIT SWITCH) (1) INDICATOR LAMP (2) TURN SIGNAL SWITCH (SPEED LIMIT SWITCH) Left Handlebar Switch Function Rebound Damping Adjuster The engine speed limiter is deactivated when you Turn the rebound damping adjuster clockwise until turn the hazard switch off or the turn signal switch it stops (full hard position), then turn the adjuster off.

  • Page 61: Shift-Up Indicator

    Racing Kit (1) TURN SIGNAL INDICATOR (SHIFT-UP INDICATOR) Shift-up Indicator When the engine revs reach the specified rpm, the turn signal indicator on the combination meter lights. See Setting Manual in the CD-ROM for shift-up indi- cator setting. 2-40...
  • Page 62 2010-CBR600RR PARTS LIST CONTENTS INSTRUCTIONS FOR USE OF PARTS LIST 3- 2 ........... .

  • Page 63: Instructions For Use Of Parts List

    No. Subcontractor designation • The parts that have a dot “•”on the left side of the “Ref. No.”are Modification designation exclusive for HRC products. To purchase these parts, consult your Honda dealer. (Example) Bolts, nuts and other standard parts ○○○○○―○○○○○―○○...

  • Page 64: Engine Power Up Kit

    Block No. Engine power up kit 2010 CBR600RR Note The parts which have no “Ref No” in the illustration are Honda products. Ref. Part No. Description Reqd. No. Remarks • 00X32-N1A-D20 SET UP MANUAL PARTS LIST ..................• 06130-N1A-D00 ENGINE POWER UP KIT ....................

  • Page 65: Generator Set

    Block No. A.C. generator set 2010 CBR600RR Ref. Part No. Description Reqd. No. Remarks • 11321-N1A-D00 COVER, ACG ......................... 11333-MFJ-D00 CLAMP, ACG COOD ...................... • 31100-N1A-D00 A.C. GEN ASSY......................• 31110-N1A-D00 ROTOR COMP ....................... N1AA • 31120-NL3-750 STATOR COMP ......................

  • Page 66: Oil Pan

    Block No. Oil pan 2010 CBR600RR Ref. Part No. Description Reqd. No. Remarks 50252-GC4-830 BAND, SUB TANK ......................• 90019-N1A-D00 BOLT, OIL COOLER....................... • 90081-NX4-000 BOLT, DRAIN 12mm ..................... hole for wire lock 90402-MFJ-D01 WASHER, SEALING, 34.5mm..................94109-12000 WASHER, DRAIN PLUG, 12mm ..................

  • Page 67: Transmission Set

    Block No. Transmission set 2010 CBR600RR Ref. Part No. Description Reqd. No. Remarks • 06230-N1A-D00 TRANSMISSION SET ....................• 23211-N1A-D00 SHAFT, MAIN ........................ • 23421-N1A-D00 GEAR, C-1 ........................• 90004-492-010 BOLT, SPECIAL, 10mm ....................hole for wire lock...

  • Page 68: Water Hose Plug Set

    Block No. Water hose plug set 2010 CBR600RR Ref. Part No. Description Reqd. No. Remarks • 04193-N1A-D00 WATER HOSE PLUG SET ..................... 19505-KS6-700 CLAMP A, WATER HOSE ....................• 19512-NL3-620 PLUG, HOSE B ......................90454-ZV1-000 WASHER, THRUST ......................

  • Page 69: Thottle / Brake

    Block No. Thottle / Brake 2010 CBR600RR Ref. Part No. Description Reqd. No. Remarks • 06531-NL3-750 HOUSING SET, THROTTLE ..................• 17910-N1A-D00 THROTTLE CABLE, A....................N1A-D00 • 17920-N1A-D00 THROTTLE CABLE, B ....................N1A-D00 • 43105-NL9-C30 PAD COMP., A RR. (TT2450) ..................

  • Page 70: Steering Damper

    Block No. Steering damper 2010 CBR600RR Ref. Part No. Description Reqd. No. Remarks • 53700-MFJ-R01 DAMPER ASSY., STRG ....................

  • Page 71: Front Fork

    Block No. Front fork 2010 CBR600RR Ref. Part No. Description Reqd. No. Remarks • 51400-MFJ-R11 FORK ASSY., R. FRONT ....................• 51401-MEE-R21 SPRING, FR. FORK (0.95) ..................... No mark • 51401-NL3-921 SPRING, FR. FORK (0.90) ..................... 0.90 • 51402-NL3-921 SPRING, FR. FORK (1.00) .....................
  • Page 72 Block No. Front fork 2010 CBR600RR Ref. Part No. Description Reqd. No. Remarks 52442-KA3-711 WASHER, SPECIAL 10mm .................... 90109-MR7-000 BOLT, FLANGE DR 8 X 45 ..................... 90126-MR7-003 BOLT, SOCKET 10 X 35 ....................91254-MEE-D01 DUST SEAL ........................91258-GF4-003 O-RING 42.2 X 2.4 ......................

  • Page 73: Air Funnel Set / Breather Case Set

    Block No. Air funnel set / Breather case set 2010 CBR600RR R.CRANKCASE COVER HEAD COVER Ref. Reqd. No. Part No. Description Remarks 2007 2008 • 06170-N1A-D00 AIR FUNNEL SET ......................38770-N1A-D00 (UNIT ASSY. PGM-FI/IGN) use with set. • 06170-N1A-D10 AIR FUNNEL SET ......................
  • Page 74 Block No. Air fannel set / Breather case set 2010 CBR600RR R.CRANKCASE COVER HEAD COVER Ref. Reqd. No. Part No. Description Remarks 2007 2008 • 17555-N1A-D00 TUBE B, BREATHER ..................... • 17556-N1A-D00 TUBE C, BREATHER ..................... 19505-KS6-700 CLAMP A, WATER HOSE ....................

  • Page 75: Air Injection Plug Set

    Block No. Air injection plug set 2010 CBR600RR Ref. Part No. Description Reqd. No. Remarks • 06195-N1A-D00 PLUG SET, EXHAUST A/I ..................... 19505-KS6-700 CLAMP A, WATER HOSE ....................• 96205-14012 PLUG, CONE TYPE, 14 X 12 ..................ø14 • 96205-15012 PLUG, CONE TYPE, 15 X 12 ..................

  • Page 76: Exhaust Set

    Block No. Exhaust set 2010 CBR600RR Ref. Part No. Description Reqd. No. Remarks • 06180-N1A-D00 EXHAUST SET (FIM) ....................17246-439-000 COLLAR, AIR CLEANER ....................• 18151-N1A-D00 PIPE COMP., R. EXHAUST ................... • 18152-N1A-D00 PIPE COMP., L. EXHAUST.................... • 18157-N1A-D00 JOINT RR. EXH. PIPE ....................

  • Page 77: Chain

    Block No. Chain 2010 CBR600RR Ref. Part No. Description Reqd. No. Remarks • 06412-NL3-650 FINAL SET SPROCKET 520 ..................• 23801-NL3-620 SPROCKET, DRIVE 14T (520) ..................• 23802-NL3-620 SPROCKET, DRIVE 15T (520) ..................• 23803-NL3-620 SPROCKET, DRIVE 16T (520) ..................

  • Page 78: Rear Cushion

    Block No. Rear cushion 2010 CBR600RR Ref. Part No. Description Reqd. No. Remarks • 52400-MFJ-R11 RR. CUSH ASSY......................• 52401-MFJ-R01 SPRING, RR. CUSHION (10.5) ..................Yellow paint • 52401-N1A-D00 SPRING, RR. CUSHION (10.0) ..................White paint • 52402-N1A-D00 SPRING, RR. CUSHION (10.3) ..................

  • Page 79: Wire Harness (2008 Type)

    Block No. Wire harness (2008 TYPE) 2010 CBR600RR Reqd. No. Ref. 2008 Part No. Description Remarks • 06304-N1A-D10 ELECTRIC SET (FIM&AMA-FX) ..................• 06304-N1A-J10 ELECTRIC SET (ST) ....................... • 32100-MFJ-R11 HARNESS, WIRE ......................• 32102-MFJ-R01 WIRE, HARN FR. SUB ....................

  • Page 80: Wire Harness (2007 Type)

    Block No. F-9-1 Wire harness (2007 TYPE) 2010 CBR600RR Reqd. No. Ref. 2007 Part No. Description Remarks • 06304-N1A-D00 ELECTRIC SET (FIM) ..................... • 06304-N1A-J00 ELECTRIC SET (ST) ....................... • 32100-MFJ-R00 HARNESS, WIRE ......................• 32102-MFJ-R00 WIRE, HARN FR. SUB ....................

  • Page 81: Quick Shifter Set

    Block No. F-10 QUICK SHIFTER SET 2010 CBR600RR Ref. Part No. Description Reqd. No. Remarks • 06382-NL9-000 QUICK SHIFTER SET ....................30401-GB6-000 CUSHION, CDI UNIT ...................... • 38200-NL9-000 SENSOR ASSY, Q/SHIFT....................• 38300-NL9-000 UNIT ASSY, Q/SHIFT ....................• 38410-NL9-000 CD-ROM, Q/SHIFTER ....................

  • Page 82: Radiator Set

    Block No. F-11 THERMOSTAT Radiator set OIL COOLER WATER PUMP 2010 CBR600RR Ref. Part No. Description Reqd. No. Remarks • 06190-N1A-D00 RADIATOR SET ......................• 19010-N1A-D01 RADIATOR COMP......................• 19105-N1A-D00 STAY, RADIATOR LOWER ................... • 19503-N1A-D00 HOSE, RADIATOR R.....................
  • Page 83 2010-CBR600RR PART NO. INDEX Block Block Block Part No. Block Part No. Part No. Part No. 00X32-N1A-D20 E- 1 12251-NL3-751 E- 1 17554-N1A-D00 F- 4 19513-N1A-D00 F-11 17555-N1A-D00 F- 4 19602-NF4-810 F-11 17556-N1A-D00 F- 4 17910-N1A-D00 F- 1 04193-N1A-D00 E- 5...
  • Page 84 2010-CBR600RR PART NO. INDEX Block Block Block Part No. Block Part No. Part No. Part No. 35160-MBW-Y02 F- 9-1 51400-MFJ-R11 F- 3 52505-MFJ-R01 F- 8 35400-NL9 -000 F- 9 41201-NL3-651 F- 7 51401-MEE-R21 F- 3 F- 9-1 41202-NL3-651 F- 7...
  • Page 85 2010-CBR600RR PART NO. INDEX Block Block Block Part No. Block Part No. Part No. Part No. 91080-NL6-300 F-10 91254-MEE-D01 F- 3 91258-GF4-003 F- 3 91307-KF0-003 F- 4 93401-06028-00 F- 6 93404-06010-08 F- 7 93500-05020-0G F- 1 94109-12000 E- 3 95003-14081-10...

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