Sharp LC-22DV200E Service Manual
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Sharp LC-22DV200E Service Manual

Combination liquid crystal television and dvd/cd player
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Download this manual See also: Operating Manual
In the interests of user-safety (Required by safety regulations in some countries) the set should be restored
to its original condition and only parts identical to those specified should be used.
•
IMPOTANT WARNING.........................................................................................................................
•
SERVICING NOTICES ON CHECKING......................................................................................................
•
HOW TO ORDER PARTS.....................................................................................................................
•
IMPORTANT.....................................................................................................................................
•
WHEN REPLACING DVD DECK..............................................................................................................
•
PREPARATION OF SERVICING.............................................................................................................
•
DISC REMOVAL METHOD AT NO POWER SUPPLY....................................................................................
•
ABOUT LEAD FREE SOLDER (PbF)........................................................................................................
•
HOTEL MODE FUNCTION....................................................................................................................
•
GENERAL SPECIFICATIONS.................................................................................................................
•
DISASSEMBLY INSTRUCTIONS ............................................................................................................
•
SERVICE MODE LIST..........................................................................................................................
•
SERVICING FIXTURES AND TOOLS.......................................................................................................
•
RE-WRITE FOR DVD FIRMWARE............................................................................................................
•
PARTS LOCATION GUIDE (WIRING CONNECTION).....................................................................................
•
TROUBLESHOOTING GUIDE.................................................................................................................
•
BLOCK DIAGRAM..............................................................................................................................
•
PRINTED CIRCUIT BOARDS..................................................................................................................
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SCHEMATIC DIAGRAMS......................................................................................................................
•
WAVEFORMS...................................................................................................................................
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MECHANICAL EXPLODED VIEWS................................................................................. ........................
•
DVD DECK EXPLODED VIEWS..............................................................................................................
•
REPLACEMENT PARTS LIST.................................................................................................................
Parts marked with " ! " are important for maintaining the safety of the set. Be sure to replace these parts with
specified ones for maintaining the safety and performance of the set.
SHARP CORPORATION
SERVICE MANUAL
COMBINATION LIQUID CRYSTAL
TELEVISION AND DVD/CD PLAYER
LC-22DV200E
MODEL
CONTENTS
This document has been published to be used for
This document has been published to be used for
after sales service only.
The contents are subject to change without notice.
S40ONLC22DV20
Page
A2-1~A2-6
B1-1~B3-2
C-1
C-2
C-2
D-1
J1-1~J1-3
K1-1~K3-8

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Summary of Contents for Sharp LC-22DV200E

  • Page 1: Table Of Contents

    S40ONLC22DV20 COMBINATION LIQUID CRYSTAL TELEVISION AND DVD/CD PLAYER LC-22DV200E MODEL In the interests of user-safety (Required by safety regulations in some countries) the set should be restored to its original condition and only parts identical to those specified should be used.

  • Page 2: Impotant Warning

    IMPOTANT WARNING CAUTION: DVD PLAYER IS A CLASS 1 LASER PRODUCT. HOWEVER THIS PLAYER USES A VISIBLE LASER BEAM WHICH COULD CAUSE HAZARDOUS RADIATION EXPOSURE IF DIRECTED. BE SURE TO OPERATE THE PLAYER CORRECTLY AS INSTRUCTED. THE FOLLOWING CAUTION LABEL IS LOCATED ON THE REAR PANEL OF THE PLAYER. (Printed on the Rear Panel) WHEN THIS PLAYER IS PLUGGED TO THE WALL OUTLET, DO NOT PLACE YOUR EYES CLOSE TO THE OPENING OF THE DISC TRAY AND OTHER OPENINGS TO LOOK INTO THE INSIDE OF...

  • Page 3: Servicing Notices On Checking

    SERVICING NOTICES ON CHECKING 1. KEEP THE NOTICES 6. PERFORM A SAFETY CHECK AFTER SERVICING As for the places which need special attentions, they are indicated with the labels or seals on the Confirm that the screws, parts and wiring which cabinet, chassis and parts.

  • Page 4: When Replacing Dvd Deck

    WHEN REPLACING DVD DECK [ When removing the DVD Deck ] Before removing Pick Up PCB and DVD MT PCB connector, the short circuit the position shown in Fig. 1 using a soldering iron. If you remove the DVD Deck with no soldering, the Laser may be damaged. [ When installing the DVD Deck ] Remove all the soldering on the short circuit position after the connection of Pick Up PCB and DVD MT PCB connector.

  • Page 5: Disc Removal Method At No Power Supply

    DISC REMOVAL METHOD AT NO POWER SUPPLY 1. Remove the Stand, Back Cabinet Ass'y and LCD Panel. (Refer to item 1 of the DISASSEMBLY INSTRUCTIONS.) 2. Slide the Gear Middle toward the arrow direction by hand to release the lock. (Refer to Fig. 1) 3.

  • Page 6: About Lead Free Solder (Pbf)

    ABOUT LEAD FREE SOLDER (PbF) Distinction of PbF PCB: PCBs (manufactured) using lead free solder will have a PbF printing on the PCB. (Please refer to figures.) Caution: • Pb free solder has a higher melting point than standard solder; Typically the melting point is 86 F~104 F(30...

  • Page 7: Hotel Mode Function

    HOTEL MODE FUNCTION To set the Hotel mode, please follow the steps below. Press the MENU---> 0027 button on the remote control. The Hotel mode setting menu will appear. Using the UP/DOWN button on the remote control, select the desired mode. Then press the ENTER button. Using the LEFT/RIGHT button on the remote control, set the mode to desired setting.

  • Page 8: General Specifications

    GENERAL SPECIFICATIONS LCD Size / Visual Size 21.60 inch / 547.7mmV System LCD Type Color TFT LCD Number of Pixels 1366(H) x 768(V) View Range Left/Right 85/85 degree Up/Down 80/80 degree < Bright Dot Zero Bright Dot Ratio Color System PAL / SECAM Speaker 2 Speaker...
  • Page 9 GENERAL SPECIFICATIONS G-10 Clock and Sleep Timer Max Time 120 Min Timer Step 10 / 20 / 30 / 40 / 50 / 60 / 90 / 120 On/Off Timer Program(On Timer / Off Timer) 1 Program / 1 Program Timer Back-up (at Power Off Mode) more than EPG Timer Events...
  • Page 10 GENERAL SPECIFICATIONS G-12 Features Power On Memory Auto Shut Off Just Clock Function Game Position Comb Filter Auto Set Up (Fast installation) Auto tuning CH sort Auto clock (Digital tuner) Plug in start Picture Setting(TV) Picture Preference Brightness , Contrast , Color Tint Sharpness Color Temperature...
  • Page 11 GENERAL SPECIFICATIONS Scart Spec Scart1 AV in AV out Yes (A.Tuner/D.Tuner) S-Video in RGB in Scart2 AV in AV out S-Video in RGB in Digital Text (VBI teletext) MHEG-5 EPG (BBC type 8Days Digital tuner only) OAD (Over Air Download) Common Interface (Digital tuner only) Rec Screen Status Ch sorting based on Ch List (Digital/Germany only)
  • Page 12 GENERAL SPECIFICATIONS Wall Mount Size W x H(mm) Yes (100 x 100) Screw Size M4 x 10 Stand Tilt Swievel Features Parental Lock (DVD) Auto Power Off Video CD Playback SVCD Playback MP3 Playback WMA Playback JPEG Playback Fujicolor CD KODAK Picture CD Divx Playback DMF Support...
  • Page 13 Sets/45' Trailer w/Pallet w/Wrapping G-18 Material Cabinet Cabinet Front PC+ABS 94V0 NON-HALOGEN Cabinet Rear PS 94V0 NON-DECABROM Stand PC+ABS 94V0 NON-HALOGEN Non-Halogen Eyelet G-19 Environment Environmental standard requirement Green procurement of SHARP Pb- Free Phase3(PHASE3A) Measures for Whisker WEEE A2-6...

  • Page 14: Disassembly Instructions

    DISASSEMBLY INSTRUCTIONS 1. REMOVAL OF MECHANICAL PARTS 1-3: BACK CABINET ASS'Y (Refer to Fig. 1-3) AND P.C. BOARDS 1. Remove the 2 screws (1). 2. Remove the 6 screws (2). CAUTION 3. Remove the Back Cabinet Ass'y in the direction of arrow. Be careful not to remove the FFC cable forcibly, because the FFC cable may be damaged.
  • Page 15 DISASSEMBLY INSTRUCTIONS 1-5: DVD MT PCB and DVD DECK (Refer to Fig. 1-5) 1-6: POWER PCB (Refer to Fig. 1-6) 1. Put the Back Cabinet Ass'y on the bottom. 1. Remove the 7 screws (1). 2. Short circuit the position shown in Fig. 1-5 using a 2.
  • Page 16 DISASSEMBLY INSTRUCTIONS 1-8: REMOCON PCB and OPERATION PCB (Refer to Fig. 1-8) 1. Remove the screw (1). 2. Remove the Remocon PCB in the direction of arrow (A). 3. Push 9 supports (2). 4. Remove the Panel Side Ass'y in the direction of arrow (B). 5.
  • Page 17 DISASSEMBLY INSTRUCTIONS 2. REMOVAL OF DVD DECK PARTS Check Lock NOTE 1. Disassemble only the DVD DECK PARTS parts listed here. Minute adjustments are needed if the disassembly is done. If the repair is needed except listed parts, replace the DVD MECHA ASS'Y. 2-1: TRAVERSE ASS'Y/LOADING MOTOR PCB ASS'Y/ PLATE TRVS UD (Refer to Fig.
  • Page 18 DISASSEMBLY INSTRUCTIONS NOTE Insulator (R) 1. In case of the Gear Motor installation, check if the value of the Fig. 2-2-B is correct. Traverse Ass'y (Top Side) 2. When installing the wire of the PCB630 install it correctly as Fig. 2-2-C. Fig.
  • Page 19 DISASSEMBLY INSTRUCTIONS Loading Motor PCB Ass'y Rack Lever Loading Motor PCB Ass'y • Install wire from (1) to (2) in order. RED(2) Loading Motor BLACK(1) Lumirror Washer Gear Worm Fig. 2-3-C Roller Cone Chassis Main Ass'y Lumirror Washer Shaft Roller Roller Sub Ass'y Roller Cone Frame Main Ass'y...
  • Page 20 DISASSEMBLY INSTRUCTIONS 2.4: SPRING SHUTTER/PLATE RETAINER/ Spring Shutter (2pcs) RETAINER SHUTTER/COVER CLAMPER/ PLATE CLAMPER/MAGNET CLAMPER/ CLAMPER/GUIDE DISC/LEVER DISC/ SPRING LEVER GUIDE/SPRING LEVER DISC/ LEVER DISC (Refer to Fig. 2-4-A) 1. Unlock the support (1). 2. Remove the Retainer Shutter Ass'y. Check Hook Retainer Shutter 3.
  • Page 21 DISASSEMBLY INSTRUCTIONS Install the position (A) and (B) Fig. 2-5-B [ 4 pin FFC ] Printing Surface 71 ± 1mm Fold it by 90° Fig. 2-5-C [ 5 pin FFC ] Printing Surface 25 ± 1mm Fold it by 90° Fold it by 90°...
  • Page 22 DISASSEMBLY INSTRUCTIONS 3. REMOVAL AND INSTALLATION OF 3. When IC starts moving back and forth easily after FLAT PACKAGE IC desoldering completely, pickup the corner of the IC using tweezers and remove the IC by moving with the IC REMOVAL desoldering machine.
  • Page 23 DISASSEMBLY INSTRUCTIONS INSTALLATION 4. When bridge-soldering between terminals and/or the soldering amount are not enough, resolder using a Thin- 1. Take care of the polarity of new IC and then install the tip Soldering Iron. (Refer to Fig. 3-8.) new IC fitting on the printed circuit pattern. Then solder each lead on the diagonal positions of IC temporarily.

  • Page 24: Service Mode List

    SERVICE MODE LIST This unit is provided with the following SERVICE MODES so you can repair, examine and adjust easily. • Do not feel after other MENU. 1. Check of the SUM DATA and MICON VERSION on the screen. 1-1: Press the SETUP/TV MENU ---> 0027 button on the remote control to select "Version Info". Fig.

  • Page 25: Servicing Fixtures And Tools

    SERVICING FIXTURES AND TOOLS Ref. No. Part No. Parts Name Parts Name JG176 Up-Date Disc JG176 APJG176151 Up-Date Disc Up-Date of the Firmware RE-WRITE FOR DVD FIRMWARE 1. Turn on the power, and set the DVD mode. 1-1: Press the SETUP/ TV MENU ---> 0027 button on the remote control to select "Initial Settings". Fig.

  • Page 26: Parts Location Guide (Wiring Connection

    PARTS LOCATION GUIDE (WIRING CONNECTION) LCD PANEL CD2302 CP2302 CP2302 CD2303 CD2301 CP2301 DVD DECK DVD MT PCB POWER PCB CP7001 CP7002 TUNER PCB CP7003 TU5801 CP4203 CP7004 CP2802 CP5802 CP8101 CP5801 J501 CP801 CD801 CP3601 J4302 J4303 J4206 CP4203 CP4301 CP4301 SPEAKER...

  • Page 27: Troubleshooting Guide

    TROUBLESHOOTING GUIDE (LCD SECTION) POWER DOES NOT TURN ON Is F501 broken? Change F501. Is there voltage at pin 1 Check IC501 and peripheral of IC501 250V? circuit. Is R507 broken? Change R507. Change POWER PCB.
  • Page 28 TROUBLESHOOTING GUIDE THE PICTURE APPEARS, BUT THE AUDIO DOES NOT APPEARS. (AT RF MODE) Is CD301 connected? Connect CD301. Is there signal at pins Change SP301 and SP302. 1 and 4 of CD301? Is there signal at pins 2 Check IC301 and peripheral and 4 of IC301? circuit.
  • Page 29 TROUBLESHOOTING GUIDE THE PICTURE DOES NOT APPEAR Check CD2801, CP7001, Connect CD2801, CP7001 , CP7002, CP7003 and CP7002, CP7003 and CP7004. CP7004. Check Voltage INV+B (12V) Change D515. Check Voltage and signal Check IC7001 and peripheral circit. Check F7001 Broken. pins 9, 11 and 14 of IC7001.
  • Page 30 TROUBLESHOOTING GUIDE THE COLOR DOES NOT APPEAR Is setting of color Adjust the color. normal? Is the color signal Receive the color signal. received? Is there color signal at Check IC800 and peripheral IC800? circuit. Change DIGITAL PCB.
  • Page 31 TROUBLESHOOTING GUIDE (DVD SECTION) DOES NOT DISPLAY DVD PICTURE Does this display Check the disc. logo picture? Does this have signal Check pins 8 and 10 of at pins 102 and 103 of CP8501 and peripheral circuit. IC4001? Does IC4001 gets P.CON+3.3V and Change IC4001.
  • Page 32 TROUBLESHOOTING GUIDE DISC DOES NOT EJECT Check pins B24 and C24 Does OSD appear Is remote key set of IC800 and peripheral on the screen? effectively? circuit. Check pins 33 and 92 of IC4001 and peripheral circuit. Does this eject disc at Check IC4001 and Does this have signal at change DVD DECK?
  • Page 33 TROUBLESHOOTING GUIDE DOES NOT PLAY DVD Change DVD DECK. Is the voltage between Does CD2001 connect Does this display JG2301 and JG2330 with CP2301 correctly? "INCORRECT DISC"? less than 0.3V? Connect CD2001. Does this display Change IC4001. reading mark? Does disc rotate? Change DVD DECK.
  • Page 34 TROUBLESHOOTING GUIDE DOES NOT PLAY CD Change DVD DECK. Is the voltage between Does CD2001 connect Does this display JG2301and JG2329 with CP2301 correctly? "INCORRECT DISC"? less than 0.3V? Connect CD2001. Does this display Change IC4001. reading mark? Does disc rotate? Change DVD DECK.
  • Page 35 TROUBLESHOOTING GUIDE NO SOUND DVD/CD ANALOG AUDIO Does this have signal at pins 116 and 118 Change IC4001. of IC4001? Does this have signal at Check pins 1 and 7 of IC8501 pins 1 and 7 of IC8501? and peripheral circuit. Is CP8501 connected? Connect CP8501.

  • Page 36: Dvd Block Diagram

    DVD BLOCK DIAGRAM DVD LOADER DSM3 TRIN LCD BLOCK RF A B C D E F TROUT LIMIT MDI1 RF, A, B, C, D, E, F,TROUT,LIMIT,MDI1 TRIN START_SW VR_CTL VR(DVD),VR(CD) IOA(DVD-L/CD-H) Q2301 TV_RX/DVD_TX Q2304 Q2305 06SD TV_TX/DVD_RX T+/-, F+/-, LOAD+/-, ASPDIF DMSO, FMSO, TRSO SPDIF-134...
  • Page 37 HDMI/JACK BLOCK DIAGRAM J4303 RGB-56H AR OUT SCART_AR_OUT AL OUT SCART_AL_OUT AUDIO SWITCH AR IN AR IN SCART AR IN SCART_AR_IN AL IN SCART_AL_IN R IN SCART_R_IN SCART G IN SCART_G_IN B IN SCART_B_IN SCART_FB FOR VCR SCART1_SW VIDEO IN VIDEO IN SCART V IN SCART_V_IN...
  • Page 38 REGULATOR/EXTIO BLOCK DIAGRAM CP4201 P_ON-H P_ON-H P_FAIL-L P_FAIL INVERTER-H P.CON+9V REG INV-H IC4302 AT+9V P.CON+12V SW R1190S090B-E2-F AT+12V Q3410 DVD+12V KTA1664-Y(GP) AV+3.3V_REGULATOR AT+6V IC3402 AV33 RP131H331D-T1-F DVD+5V_REG IC3408 DVD+5V RP131H501D-T1-F REG+1.8V IC805 D+1.8V UP7704U8 DC/DC_CONV. 1.1V 3A IC3401 D+1.1V DC/DC_CONV. 3.3V 3A SC4525ASETRT IC3481 D+3.3V...
  • Page 39 SYSCON/POWER/DDR2/FLASH/COMMON_I/F/AVDAC/LVDS/SUB MICON/TUNER BLOCK DIAGRAM RESET IC806 PST3229NR HDMI CONNECTOR CP3601 1A0300030 TMDS_DATA(0~2,+/-),TMDS_CLK+/- ORESET 15 DDC_SCL TU+5V_REGULATOR IC5801 16 DDC_SDA RP131H1501D-T1-F TUNER EEP ROM IC EEP_ROM IC TU5801 TDTW S720D TU5801 TDTW-S720D IC3601 AT24C02BN-SH-T LCD PANEL TU_CVBS_P,N,DIFP,DIFN,SIFP,SIFN,IF_AGC, LVDS_CON. (22inch) CP2801 A2006WV0-2X15P SCART_R,G,B_IN SCART_FB LCD_TXOUT0+/-~3+-,CLKOUT+/-...
  • Page 40 AUDIO SWITCH BLOCK DIAGRAM CVBS_AV_IN J8104 RCA-341H(2)NI-06 CVBS_IN AV1_AL,AR S-VIDEO-IN J8101 DIN-417HA-01 CVBS_C_IN CVBS Y IN CVBS_Y_IN COMPONENT_VIDEO_IN J8102 RCA-341H(NI)-09 SYSCON/POWER/DDR2/FLASH/ COMMON_I/F/AVDAC/LVDS/ SUB MICON/TUNER CS_PR_IN CS_PB_IN CS_Y_IN AUDIO_SW_IC COMPONENT_AUDIO_IN IC4303 MT8292N J8103 RCA-228H(3)NI-02 CS_AL,AR HDMI/PC AUDIO IN A_IN_L/R J4301 PJ-364H SCART_AL_OUT PC&DVI_AR,AL SCART_AR_OUT...
  • Page 41 POWER BLOCK DIAGRAM D517 POWER FAIL SW D507 L501 Q505 F502 POWER_FAIL CD501 D508 KTA1504S_Y_RTK TRANS FORMER D506 AC IN D509 AT+12V T501 D514 J501 SOUND+B F501 SOUND GND C508 D523 AT+5.8V POWER CTL D515 INV+B IC501 STR-Y6765 INV_GND REGULATOR D512 IC502 FEED BACK...
  • Page 42 PRINTED CIRCUIT BOARDS DVD MT (TOP SIDE) DVD MT (BOTTOM SIDE) SH8502 C8514 R8516 Q8506 L8501 C8518 Q8507 C8504 R8515 C8516 C8517 R8511 C8056 R8507 C8503 R8513 R8504 R8503 C8502 C8507 IC8502 R8506 R8505 B4012 B4003 C4063 B4010 C4059 C4045 C8530 MPEG C4013...
  • Page 43 PRINTED CIRCUIT BOARDS MAIN/TUNER (TOP SIDE) MAIN/TUNER (BOTTOM SIDE) C4388 R4350 CP4202 CP4201 R4351 C4210 R4355 R4354 Q4301 R4392 W827 W823 R4393 R4356 C839 R849 C898 R848 C857 D4303 C840 C3406 R4384 R4367 B4321 Q4202 Q4201 B4203 C4395 C894 R4205 C858 R4368 C872...
  • Page 44 PRINTED CIRCUIT BOARDS POWER/OPERATION/REMOCON (INSERTED PARTS) SOLDER SIDE C505 CP7001 C502 REPLACE AS MARKED . D506 C7030 RISK OF FIRE C7026 C7027 W004 W003 D508 D7601 D507 D509 OS7601 C507 T7001 T7002 D7011 C7602_1 R7046 CP7601 R7049 C525 D7014 C508_1 R7048 D7013 R510...
  • Page 45 PRINTED CIRCUIT BOARDS POWER/OPERATION/REMOCON (CHIP MOUNTED PARTS) SOLDER SIDE CEJ511A R7001 R7004 R7060 R7061 C7036 R304 R307 R519 R305 R306 Q7004 Q7009 Q7010 R517 Q7008 R7037 Q7003 R7020 R531 R538 Q505 R535 Q7007 Q7006 R7028 R7027 R7029 D7001 IC7001 Q7002 Q7005 Q7001 R7602...

  • Page 46: Printed Circuit Boards

    PRINTED CIRCUIT BOARDS LOADING MOTOR SOLDER SIDE SW001 SW002 FEH002B CD2302 SOLDER SIDE M2602 M2601...
  • Page 47 SD CARD DEBUG MPEG/MICON/DSP SCHEMATIC DIAGRAM JG4001 (DVD MT PCB) JG4004 R/PR/CVBS ANALOG VIDEO OUTPUT!! FROM/TO LOADER/MOTOR DRV B/PB/SC NECESSARY SHIELD G/Y/SY R/PR/CVBS B/PB/SC G/Y/SY MDI1 LDO2 LDO1 LIMIT TROUT TRIN STBY V1P4 FROM/TO VIDEO/AUDIO IN/OUT DMSO Low output during reset is possible FMSO B4003 TRCLOSE...
  • Page 48 MEMORY/SD CARD SCHEMATIC DIAGRAM (DVD MT PCB) 64Mbit(4M*16) 200MHz SDRAM IC4005 HY57V641620FTP-7 C4052 0.1 B 16M SERIAL FLASH DQ15 DQ15 IC4004 AT25DF161-SH C4062 SFLASH_CS VSSQ VDDQ 0.1 B R4043 R4047 DQ14 SFLASH_DO DQ14 HOLD# 33 1/16W 10K 1/16W DQ13 TP4003 SFLASH_CK DQ13 TP4004...
  • Page 49 LOADER/MOTOR DRV SCHEMATIC DIAGRAM (DVD MT PCB) C2303 0.1 B 06SD C2304 6.3V C2301 0.1 B FROM/TO MPEG/MICON/DSP FROM/TO LOADER RF33 CP2301 LD07T2-24ND-03 JG2301 VR_CTL R2307 JG2304 Q2305 JG2305 KTC3875S_Y_RTK 3.3K 1/16W JG2329 JG2306 R2309 MDI1 VR_CTL JG2307 LDO2 Q2301 3.3K 1/16W JG2308 LDO1...
  • Page 50 VIDEO/AUDIO IN/OUT SCHEMATIC DIAGRAM (DVD MT PCB) FROM/TO REGULATOR/EXTIO CP8502 (CP4203) A2001WR-8A FROM/TO LOADER/MOTOR DRV GND(M) B8501 V+6A MOTOR+6V HCB1608KF-121T20 TRIN P.CON+A5V V+5V B8504 P.CON+12V V+6A M_GND FCM1608KF-102T02 P.CON+3.3V M_GND P.CON+3.3V D_GND B8502 V+5V FCM1608KF-102T02 L8501 W809 B/PB/SC 1.8uH_FCI1608F FROM/TO MEMORY/SD CARD B8503 D_GND HCB1608KF-121T20...
  • Page 51 SYSCON/POWER SCHEMATIC DIAGRAM (MAIN PCB) FROM/TO REGULATOR/EXTIO CP801 SCALER SCALER A2001WV-4A Q808 IC800 MT5362CHG IC800 MT5362CHG SYSCON POWER AT+3.3V KRA103SRTK AT+3.3V GREEN_LED U0RX USB+5V AVDD12_PLL MT8295_SELECT D+1.1V AVDD12_DMPLL GPIO0 R872 VCCK DVSS LCD_ON-H Q809 U0TX P_FAIL-L AVDD12_ADCPLL GPIO1 RED_LED VCCK DVSS HDMI_HPD KRA103SRTK...
  • Page 52 DDR2/FLASH SCHEMATIC DIAGRAM (MAIN PCB) DDR2 SDRAM IC SCALER IC DDR2 SDRAM IC IC800 MT5362CHG IC802 H5PS5162FFR-S5C IC803 H5PS5162FFR-S5C DDR2 I/F DDR2SDRAM R840 RDQS0 MRA10 RDQ0 MRA0 RDQ16 MRA0 RDQS0 RA10 RDQS0# RDQ1 MRA1 RDQ17 MRA1 RDQS0_ R841 RDQM0 MRA3 RDQ2 MRA2 RDQ18...
  • Page 53 REGULATOR/EXTIO SCHEMATIC DIAGRAM AT+6V AV33 (MAIN PCB) FROM/TO POWER VOUT R3411 AV+3.3V_REGULATOR P_ON-H D3482 AT+6V B3481 W878 AT+6V (CP501) IC3402 47K 1/16W CP4201 TWG-P23P-A1 HCB3216KF-391T20 MA111 RP131H331D-T1-F C3491 Close to CP4201 DC/DC_CONV. 3.3V 3A P_FAIL IC3481 SC4525ASETRT INVERTER-H L3481 INV-H R3481 R3482 R3412...
  • Page 54 COMMON_I/F SCHEMATIC DIAGRAM R9609 CI_IOIS16# 10K 1/16W R9611 R9610 (MAIN PCB) CI_INPACK# 10K 1/16W 10K 1/16W R9613 R9614 CI_CD1# 10K 1/16W 10K 1/16W C9619 1005 R9615 CI_CD2# 10K 1/16W C9620 1005 FROM/TO SYSCON/POWER R9616 CI_VS1# D+3.3V MT8295_SELECT 10K 1/16W D+5V CI_INT MT8295_RESET D+3.3V...
  • Page 55 AVDAC/LVDS SCHEMATIC DIAGRAM D+3.3V (MAIN PCB) Noise Filter Close to MT5362 VDD pin B4301 AV33 B4310 HCB1608KF-181T20 ASPDIF SPDIF_OUT HCB1608KF-181T20 R4304 B4302 4.7K 1/16W AV33 C4325 R4309 D4314 R4305 VGA_B Close to MT5362 HCB1608KF-181T20 SCALER 1005 68 1/16W Close to MT5362 AVDD pin 4.7K 1/16W UDZSNP4.7B NS IC800...
  • Page 56 AUDIO_SWITCH SCHEMATIC DIAGRAM (MAIN PCB) FROM/TO REGULATOR/EXTIO B4312 MVDD33 D+3.3V R4325 HCB1608KF-181T20 P_ON-H 10K 1/16W FROM/TO SYSCON/POWER AT+12V AUDIO_MUTE-H A_IN_R B4314 FROM/TO REGULATOR/EXTIO A+9V HPVDD A_IN_L +9V REG(1A,0.9W) IC IC4302 HCB1608KF-181T20 DVD_AL R1190S090B-E2-F DVD_AR CS_AL CS_AR DELAY ZERO_MUTE-L DVD+5V AT+6V P_FAIL-L B4313 AV1_AL...
  • Page 57 HDMI/JACK SCHEMATIC DIAGRAM (MAIN PCB) R4405 IC800 MT5362CHG HDMI SCART 1/10W J4303 HDMI_SCL0 AC16 RGB-56H HDMI_SDA0 AB16 R4371 JG3601 PWR5V_0 AD16 AC13 HDMI_CEC 75 1/16W +-1% RX0_CB AE15 SCART_V_IN VIDEO IN RX0_C AF15 SCART_V_OUT RX0_0B AE16 MONITOR OUT RX0_0 AF16 R4372 RX0_1B AE17...
  • Page 58 SUBMICON/TUNER SCHEMATIC DIAGRAM (MAIN PCB) FROM/TO SYSCON/POWER ACCESSORY ADIN1_SRV W801 ADIN1_SRV KEY_A ADIN2_SRV ADIN5_SRV BT001 OIR1 R6P(AR)2P_WO_GM_PET_EU OSCL0 OSDA0 AT+3.3V KEY_A KEY_B BT002 EEP_SDA W802 ADIN2_SRV KEY_B R6P(AR)2P_WO_GM_PET_EU P_FAIL-L CD501 AT+3.3V TM101 EEP_SCL P205-1324-4 ETR0088-010510LF OPCTRL0 AT+3.3V 01T.06T ----- P205-1324-4 FROM/TO REGULATOR/EXTIO R106 ADIN5_SRV...
  • Page 59 POWER SCHEMATIC DIAGRAM (POWER PCB) Frame GND CHASSIS GND FROM/TO BACKLIGHT INVERTER INV+B LIGHT_CTL 2.5A 250V INVERTER_H INV_GND TH501 F502 W818 B57153S0479A001 SCT_2.5A250V D505 USA:4A 250V/EU:T2.5A L 250V FROM/TO SOUND AMP D506 D508 DA38-102MB-M RM11C-EIC RM11C-EIC POWER_ON_H LINE FILTER(EU) SOUND+B J501_1 L501_1 D507...
  • Page 60 BACKLIGHT INVERTER SCHEMATIC DIAGRAM (POWER PCB) IS_DET1 R7046 680 1/4W R7047 680 1/4W IS_DET2 CP7001 R7042 C3502WR0-2P-HK-PBTHF 4.7K HIGH VOLTAGE + C7024 C7023 0.0022 VS_DET1 T7001 8137002R 4.7K R7043 C7025 C7026 CP7002 12.0 0.0022 C3502WR0-2P-HK-PBTHF VS_DET2 4A 125V FROM/TO POWER 12.0 F7001 INV+B...
  • Page 61 SOUND AMP SCHEMATIC DIAGRAM (POWER PCB) SOUND AMP IC IC301 LA42052-E Ripple OUT2 OUT1 Filter 10.3 14.0 HEADPHONE JACK R304 R306 R308 J301 PJ-364H 2.2K 2.2K 1K 1/4W R305 R307 R309 B308 2.2K 2.2K 1K 1/4W R310 HCB3216KF-391T20 B307 FROM/TO JACK OUT 1K 1/4W HCB3216KF-391T20 C303_1...
  • Page 62 JACK OUT SCHEMATIC DIAGRAM (POWER PCB) FROM/TO REGULATOR/EXTIO COMPONENT_VIDEO_IN J8102 (CP4302) RCA-341H(NI)-09 CP8101 127301123K2 LOUT_SOUND LOUT B8101 FCM1608KF-151T06 AV3_Y SOUND_S_GND ROUT_SOUND ROUT AV3_PB B8102 FCM1608KF-151T06 JACK_GND AV1_C AV1_C AV3_PR B8103 FCM1608KF-151T06 AV1_Y AV1_Y (OPERATION PCB) AL2/YUV_A_IN_L YUV L IN FROM/TO SYSCON/POWER AR2/YUV_A_IN_R YUV R IN (CD801)
  • Page 63 LOADING MOTOR SCHEMATIC DIAGRAM (LOADING MOTOR PCB) (PCB) FEED MOTOR M2602 WRF-300CA-10460A SW001 SW002 ESE31R11T ESE31R11T JG001 JG002 FROM/TO MOTOR DRIVE SPINDLE MOTOR (CP2302) CD2302 2H052601 M2601 BCW3B14 FROM/TO MOTOR DRIVE (CP2305) CD2303 SW 2 (OPEN) 2H042101 GND(D) SLD- SW 1 (CLOSE) SLD+ SP1- SP1+...
  • Page 64 INTERCONNECTION DIAGRAM CP2301 CP8501 CP8501 DSM3(06SD) S-VIDEO-IN HDMI CONNECTOR D-SUB15 FEMALE SPDIF-134 J8101 J8101 CP501 CP4201 CP3601 CP4301 SPEAKER COAXIAL CP4203 S_DET S_DET CD301 CD301 J4302 VGA-R ZERO DVD_SPDIF SP301_1 FILTER_MUTE FILTER_MUTE SLOT IN DVD SP OUT R VGA-G DVD_A_OUT_R ZERO_MUTE-L DRIVE POP_MUTE...

  • Page 65: Schematic Diagrams

    WAVEFORMS HDMI/JACK REGULATOR/EXTIO AUDIO SWITCH 10us 10us 500us 0.5V 0.2V 0.2V 10us 500us 500us 0.2V 0.2V 0.2V SOUND AMP 10us 500us 0.2V 0.2V 100mV 10us 20us 0.2V 0.2V 100mV 500us 20us 0.2V 0.2V 100mV 500us 20us 0.2V 0.2V 100mV NOTE: The following waveforms were measured at the point of the corresponding balloon number in the schematic diagram.
  • Page 66 WAVEFORMS SOUND AMP HDMI/JACK MPEG/MICOM/DSP 10us 500mV 0.2V 200mV 10us 20ns 500mV 0.2V 200mV HDMI/JACK SYSCON/POWER 500us 0.2V 0.5V 200mV SPDIF 10us 200ms 200ns 0.2V 200mV VIDEO/AUDIO NI/OUT 10us 200ms 10us 0.2V 200mV COMMON_I/F 50us 10us 0.2V 0.5V 200mV NOTE: The following waveforms were measured at the point of the corresponding balloon number in the schematic diagram.
  • Page 67 WAVEFORMS VIDEO/AUDIO NI/OUT 500ms NOTE: The following waveforms were measured at the point of the corresponding balloon number in the schematic diagram.
  • Page 68 MECHANICAL EXPLODED VIEW 104A 104B PCB270 104C (OPERATION PCB ASS'Y) 102C 102D 102B 102I 102E 104D 102J 102J 102I 102A 102F 102J PCB130 (DVD MT PCB ASS'Y) 102J 102K PCBDA0 102H 102G (REMOCON PCB ASS'Y) 102H 102H 102H PCBF40 (MAIN PCB ASS'Y) PCB240 (POWER PCB ASS'Y) 101E...

  • Page 69: Mechanical Exploded Views

    MECHANICAL EXPLODED VIEW (PACKING DIAGRAM) SCREW POLYBAG, INSTRUCTION (RED CAUTION) INSTRUCTION BOOK(7 LANG.) QUICK SET-UP SHEET(11 LANG) INSTRUCTION BOOK(4 LANG.) INSTRUCTION BOOK(11 LANG.) QUICK SET-UP SHEET(13 LANG) TM101 CD501 FILM BAG PACKAGE BOTTOM LAMIFILM BAG PACKAGE TOP GIFT BOX PACK ING CASE LABEL J1-3...

  • Page 70: Dvd Deck Exploded Views

    DVD DECK EXPLODED VIEW CD2303 PCB630 PCB610 (LOADING MOTOR PCB ASS'Y) CD2301 Do not replace the parts. Because, minute adjustments are needed if this condition is disassembled CD2302 further more. M2602 If the repair is needed, replace the SW002 SW001 DVD MECHA ASS'Y.
  • Page 71 MECHANICAL REPLACEMENT PARTS LIST REF. NO. PART NO. DESCRIPTION CODE 9JD7A708A319A FRONT CABI ASS'Y 101A 9JD708WPDA227 CABINET FRONT 101B 9JD702WNA0015 SHEET SPEAKER 101C 9JD713WPA0434 GLASS LED 9JD713WPAA291 GLASS LED 101D 9JD723000E453 POP LABEL DVD 101E 9JD800WQ00181 FELT SHEET 9JD7A702B085A BACK CABI ASS'Y 102A 9JD702WPA1512 CABINET BACK 102B...
  • Page 72 DVD DECK REPLACEMENT PARTS LIST REF. NO. PART NO. DESCRIPTION CODE ! 600 9JDA52J01A650 DVD MECHA ASS'Y A52J01A650 9JD92AAA0017A FEED RACK ASS'Y 9JD92P100088A GEAR,MOTOR 9JD92P100116A GEAR,FEED 9JD92P100117A GEAR,MIDDLE 9JD92P100171A HOLDER TRAVERSE 9JD92P200018A INSULATOR, R 9JD92P200021A INSULATOR F 9JDA52J01A700 LOADER SUB ASS'Y 9JD92P000036A COVER CLAMPER 9JD92P000037A PLATE CLAMPER 9JD92P000039A PLATE RETAINER...
  • Page 73 ELECTRICAL REPLACEMENT PARTS LIST REF. NO. PART NO. DESCRIPTION CODE REMOCON PCB ASS'Y *** PCB *** PCBDA0 9JDA54C01ADA0M REMOCON PCB ASS'Y CEJ513A *** DIODES *** D7601 9JD0021E9Q010 LTL-1BEFJ-002A *** OTHERS *** CP7601 9JD06GG250029 CONNECTOR PCB SIDE A2001WV-5A OS7601 9JD077Q038009 REMOTE RECEIVER KSM-2003TCW2P MAIN PCB ASS'Y *** PCB ***...
  • Page 74 ELECTRICAL REPLACEMENT PARTS LIST ! IC3406 9JDI1ZF9251D0 REGULATOR 2.5V RP131H251D-T1-F ! IC3407 9JDI1ZF9331D0 REGULATOR 3.3V RP131H331D-T1-F ! IC3408 9JDI1ZF9501D0 REGULATOR 5V RP131H501D-T1-F ! IC3481 9JDI5PJ045250 2A 30V SWITCHING REGULATOR SC4525ASETRT IC3601 9JDS54B01WE01 MEMORY DATA EEPROM 2K I2C AT24C02BN-SH-T IC4301 9JDI5AF013510 VIDEO DRIVER 6DB AMP,75OHMDRV NJW1351RB1(TE1) ! IC4302...
  • Page 75 ELECTRICAL REPLACEMENT PARTS LIST B4205 9JD024HC58005 CORE,BEADS FCM1608CF-800T04 B4206 9JD024HC58005 CORE,BEADS FCM1608CF-800T04 B4207 9JD024HC58005 CORE,BEADS FCM1608CF-800T04 B4208 9JD024HC51023 CORE,BEADS FCM1608KF-102T02 B4209 9JD024HC51023 CORE,BEADS FCM1608KF-102T02 B4210 9JD024HC51023 CORE,BEADS FCM1608KF-102T02 B4211 9JD024HC56013 CORE,BEADS FCM1608KF-601T02 B4301 9JD024HC51816 CORE,BEADS HCB1608KF-181T20 B4302 9JD024HC51816 CORE,BEADS HCB1608KF-181T20 B4303 9JD024HC51816 CORE,BEADS...
  • Page 76 ELECTRICAL REPLACEMENT PARTS LIST *** OTHERS *** CP801 9JD06GG240029 CONNECTOR PCB SIDE A2001WV-4A CP802 9JD06G5AA1002 CONNECTOR PCB SIDE USB-A1D102F-4B4N CP803 9JD06GG260029 CONNECTOR PCB SIDE A2001WV-6A CP3601 9JD06GDYL3038 CONNECTOR PCB SIDE 1A0300030 CP4301 9JD06G7S21501 CONNECTOR PCB SIDE WD-00021-R CP5801 9JD06GF2G0020 CONNECTOR PCB SIDE WD-00028-R DVD MT PCB ASS'Y *** PCB ***...
  • Page 77 ELECTRICAL REPLACEMENT PARTS LIST POWER PCB ASS'Y *** PCB *** PCB240 9JDA54C01A240M POWER PCB ASS'Y CEJ511A *** RESISTORS *** ! R505 9JDRC31X1125J 1.2M OHM 1W ! R506 9JDRC31X1126J 12M OHM 1W ! R507 9JDR63881R22J R,FUSE 0.22 OHM 1W ! R510 9JDRC31X1224J 220K OHM 1W ! R516...
  • Page 78 ELECTRICAL REPLACEMENT PARTS LIST D7013 9JDD1VT001330 DIODE,SILICON 1SS133T-77 D7014 9JDD1VT001330 DIODE,SILICON 1SS133T-77 D7015 9JDD1VT001330 DIODE,SILICON 1SS133T-77 D7016 9JDD1VT001330 DIODE,SILICON 1SS133T-77 *** ICS *** ! IC301 9JDI03SP20520 SOUND AMP 5W 2CH LA42052-E ! IC501 9JDI2BT0Y6760 VDSS=800V RON=2.1OHM STR-Y6765 ! IC502 9JDI1KJ9A431A VARIABLE SHUNT REGULATOR TAPE KIA431A-AT ! IC505...
  • Page 79 ELECTRICAL REPLACEMENT PARTS LIST *** FUSES *** ! F501 9JD0805T02501 FUSE SCT 2.5A ! F502 9JD0805T02501 FUSE SCT 2.5A ! F7001 9JD0835C04003 MICRO FUSE 20N_4000FS *** THERMISTOR *** ! TH501 9JDDSVD8E4R7M THERMISTOR B57153S0479A001 *** OTHERS *** EL2401 9JD124116281A EYE LET XRY16X28BD EL2402 9JD124120301A...
  • Page 80 ELECTRICAL REPLACEMENT PARTS LIST ! SP301 9JD070Y433004 SPEAKER S0308F01 ! SP302 9JD070Y433004 SPEAKER S0308F01 TM101 9JD076B0RV011 TRANSMITTER ETR0088-010510LF ! V7201 9JD09EV121601 LCD V216B1-L01 V216B1-L01 RESISTOR RC……………………… CARBON RESISTOR CAPACITORS CC…………………….. CERAMIC CAPACITOR CE……………………… ALUMI ELECTROLYTIC CAPACITOR CP……………………… POLYESTER CAPACITOR CPP…………………….POLYPROPYLENE CAPACITOR CPL…………………….PLASTIC CAPACITOR CMP……………………METAL POLYESTER CAPACITOR CMPL…………………..METAL PLASTIC CAPACITOR...
  • Page 81 COPYRIGHT © 2010 BY SHARP CORPORATION COPYRIGHT © 2010 BY SHARP CORPORATION ALL RIGHTS RESERVED. No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without prior written permission of the publisher.

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