klover SMART 120 Technical Manual
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klover SMART 120 Technical Manual

Idro firmware with lcd display
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See also: User Manual
IDRO FIRMWARE
with LCD display
Installed on:
 SMART 120
 PELLET BOILER 24
 PELLET BOILER 35 1st VERSION
 PELLET BOILER 35 2nd VERSION
TECHNICAL MANUAL
Updated on 03/07/12

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Summary of Contents for klover SMART 120

  • Page 1: Pellet Boiler 35

    IDRO FIRMWARE with LCD display Installed on:  SMART 120  PELLET BOILER 24  PELLET BOILER 35 1st VERSION  PELLET BOILER 35 2nd VERSION TECHNICAL MANUAL Updated on 03/07/12...

  • Page 3: Table Of Contents

    PELLET BOILER 24 parameters………………………………………………………………. 47 SMART 120 parameters………………………………………………………………………... 49 Parameters explanation………………………………………………………………………………… 51 Wiring diagrams………………………………………………………………………………………….. 56 PELLET BOILER 35 without tachometer wiring diagram…………………………………… 56 PELLET BOILER 24 – 35 wiring diagram……………………………………………………... 57 SMART 120 wiring diagram…………………………………………………………………….. 58 Useful advice……………………………………………………………………………………………… 59 Notes……………………………………………………………………………………………………….. 60...

  • Page 4: General Description

    GENERAL DESCRIPTION Console The equipment's functioning state is displayed by the console. Many types of displays and the available settings based on the selected menu can be made by accessing the menu using key 3 (SET). Figure 1 shows the display in equipment on or off conditions. CLOCK ROOM TEMPERATURE (optional) 17:19...
  • Page 5 Meaning of the state signals is found top-right of display (2nd LED SERIES). Fig. 4 – the LED is on when the chrono-thermostat's daily program is active. – the LED is on when the chrono-thermostat's weekly program is active. – the LED is on when the chrono-thermostat's week-end program is active. –...

  • Page 6: What Are The Buttons For

    What are the buttons for BUTTON DESCRIPTION MODE ACTION In programming.. Modifies/increases the selected menu value. Increases temperature (1) Increases room/water thermostat Working/off.. temperature value. Modifies/decreases the selected menu In programming.. value. Decreases temperature (2) Decreases room/water thermostat Working/off.. temperature value. Accesses the selected menu.

  • Page 7: The Menu

    THE MENU Access the Menu by pressing key 3 (Set). This is divided into different entries and levels to access the board's programming and settings. The technical programming access menu entries (parameters reserved to Technical Assistance Centre) are protected by access key. The menu structure is summarised in the following table: LEVEL 1 LEVEL 2...

  • Page 8: Menu 01 - Clock Set

    04 – Program week-end 01 – Chrono On/off 02 – Start 1 Off/hour 03 – Stop 1 Off/hour 04 – Start 2 Off/hour 05 – Stop 2 Off/hour 03 – Choose language Italian Spanish French German English 04 – Enable contact On/off 05 –...

  • Page 9: Menu 02 - Chrono Set

    Menu 02 – Set chrono Sub-menu 02 – 01 – enable chrono It allows globally enabling and disabling all chrono-thermostat functions. Sub-menu 02 – 02 – daily program It allows enabling, disabling and setting the daily chrono-thermostat functions. Two functioning bands can be set defined by times set according to the following table where OFF indicates to the clock to ignore the control: MENU LEVEL SELECTION...

  • Page 10: Menu 03 - Choose Language

    PROGRAM 4 MENU LEVEL SELECTION MEANING POSSIBLE VALUES 02 – 03 – 29 Time – OFF START PROG 4 Ignition time 02 – 03 – 30 Time – OFF STOP PROG 4 Switch-off time 02 – 03 – 31 MONDAY PROG 4 On/off 02 –...

  • Page 11: Menu 05 - 3-Way Valve Threshold

    In this case, the stove firstly enters functioning economy and then automatically switches off when room temperature (detected with KLOVER remote control) is satisfied..if wanting to control stove with KLOVER remote control room temperature and with boiler thermostat, I must: ...

  • Page 12: Menu 07 - Initial Load

    Menu 07 – Initial load It allows pre-loading pellet for 90” with stove off and cold. Start using key 1 and stop using key 4. Useful if stove is ignited once the tank has been fully emptied or it is the first time it is filled. Menu 08 –...

  • Page 13: Menu 09 - Technical Calibrations

    BOILER WATER TEMPERATURE H2O BAR PRESSURE (currently unused) Also 25° displayed by keeping key 5 0.6b pressed -- -- -- -- -- Fig. 10 ALARM STATE Menu 09 – Technical calibrations N.B. The following description is reserved to the Authorised Technical Assistance Centre with specific product competence.
  • Page 14 Sub-menu 09 – 02 – chimney type The flue gas intake device speed (rev/min) can be changed to the many work powers through this "Sub-menu", without directly intervening on each individual parameter. It is undoubtedly the most used sub-menu by the Assistance Centres as it allows correctly adjusting combustion according to the flue's draught and type of pellet used during Commissioning (test).

  • Page 15: Flue Gas Probe Calibration

    Sub-menu 09 – 06 – default settings “Default It allows setting a series of operative parameters (from Pr01 to Pr37). Refer to the table settings” to find the meaning of each individual parameter. Sub-menu 09 – 07 – reset partial hours Resets the functioning partial hours.

  • Page 16: Operative Mode

    OPERATIVE MODE The stove's normal functioning principle with reference to the available functions for the user is described below. The display appears as in figure 14 before igniting the stove. CLOCK BOILER WATER TEMPERATURE 15.35 - - - - 20 ° Fig.
  • Page 17 Devices Flue gas Ignition Country Duration intake Screw feed Pump When it occurs resistance device ON/OFF 40” START For the first 40" in ignition LOAD PELLET For a time set on Pr40 after “START” state Pr40 (pre-load) Within a time set on Pr01 or before reaching temperature on Pr13 after “LOAD PELLET”...

  • Page 18: No Stove Ignition

    No stove ignition If the flue gas temperature has not reached Pr13 minimum value admitted after Pr01 time has lapsed, the stove places itself in “NO IGNIT-“ alarm state. Stove working The stove goes to work phase, representing the normal functioning mode, after positive ignition. The system pump switches on if water in boiler temperature is higher than Pr33.

  • Page 19: Temperature Probes

    - Room Temperature Press key 2 to select “SET ROOM TEMP” mode to modify room temperature. Press keys 1 and 2. The display appears as in fig. 18 during this operation. 25° SET ROOM TEMPERATUR Fig. 18 Press key 4 or wait a few seconds to confirm the wanted value setting. ATTENTION: if the remote control to be wall fitted is connected, the room thermostat temperature is (see also ”Menu 04”...

  • Page 20: Pellet Flue Gas Temperature Probe

    DIALOGUE WITH SET CLOCK BOILER WATER TEMPERATURE POWER 15.35 - - - - 00 ° WORK Fig. 20 ROOM TEMPERATURE EFFECTIVE WORK POWER (when remote control is used) Pellet flue gas temperature probe The flue gas probe used to measure the pellet's flue gas temperature has the following features: ...

  • Page 21: What Happens If

    WHAT HAPPENS IF.. …the pellet does not ignite With no ignition. The “NO IGNIT-“ alarm message appears. Cancel the alarm and bring the stove to standard condition by pressing key 4 for a few seconds. …the fire door is improperly open or closed In case the door is open or closed improperly, the motor reducer cannot be powered electrically, not allowing the stove to switch on.

  • Page 22: Alarms

    ALARMS The board intervenes and signals the occurred irregularity in case of functioning anomaly, operating in different mode depending on type of alarm. The following alarms are foreseen in the board. DISPLAY ORIGIN OF ALARM AL 9 Faulty or disconnected water temperature probe. WATER PROBE ACTIVE ALARM AL 2 Faulty or disconnected flue gas temperature probe.

  • Page 23: Functioning Principle

    FUNCTIONING PRINCIPLE Ignition cycle The ignition cycle can last max 25 minutes and is divided into four phases: 1 - START Flue gas intake device ignition duration 40 seconds 2 - LOAD PELLET Pellet pre-load (initial continuous load) and resistance ignition phase.

  • Page 25: Work Phase

    Work phase The set work power or "WORK 1, 2, 3, 4, 5", "DHW" (optional), "OVEN 1, 2, 3" (currently on SMART only), is shown on display during the stove's normal functioning. A “SET H20” (maximum temperature) can be set by working from 1 to 5. The stove enters Functioning Economy “T-H2O ECONOMY”...

  • Page 27: Dhw Power Work Phase

    DHW power work phase The domestic hot water is produced instantly via a double heat exchanger immersed in the water inside the stove. Therefore, the stove must be at temperature (60°C at least) to have domestic hot water. Set stove in DHW power “DHW” if a large amount of domestic hot water is required. The domestic hot water power function “DHW”...

  • Page 29: Open Room Thermostat Contact Work Phase

    Work phase with open room thermostat contact A bridge clamp is found at back of stove for connecting a room thermostat. OPERATION PRINCIPLE With open contact: 1. The stove directly changes to functioning economy “T-OFF ECONOMY” reducing work power to minimum. 2.

  • Page 31: Oven Power Work Phase (Currently Only On Smart)

    Oven power work phase (currently only on SMART) The room thermostat functioning is excluded by setting one of the three OVEN POWERS. Therefore, equipment continues working at full set power and with system heat pump always on, even with open T.A. contact.

  • Page 33: Reached Room Probe Temperature Work Phase (Only With Chronot.)

    Work phase with room temperature reached (only with activated room probe on remote control) (see “Remote A room temperature probe that can be activated/deactivated is present on the remote control control”). OPERATION PRINCIPLE Reached room temperature set on “SET ROOM”: 1.

  • Page 35: Remote Control

    REMOTE CONTROL The equipment's functioning state is displayed by the remote control. Figure 22 shows the display in equipment on or off conditions. Sa b 22/09/10 13.00 T e m p . Am b ie nte 22°c T e m p . H2O 45°c Se t p o te nza Se t a m b ie nte...

  • Page 36: Wording Displayed On Remote Control

     Buzzer It allows enabling or disabling acoustic signal in case of alarm. Acoustic signal is only present on stove board and not on remote control.  Enable room probe See “Menu 04” – Enable T.A. Allows enabling or disabling room temperature probe on remote control. Contact for the functioning modes.

  • Page 37: Remote Control Connection To Board

    Remote control connection to board. Using serial cable with provided specific adaptor, connect the remote control to serial connector (see “Wiring diagram”). CN13 Fig. 26 ADAPTOR SERIAL CONNECTOR ELECTRIC WIRE SERIAL CABLE REMOTE CONTROL The connecting wire to the remote control can be extended to a maximum of 150 m (tests made with 1.5 mm wires section).

  • Page 38: Remote Control Firmware Update

    Remote control firmware update. The following must be executed without USB connection. Fig. 29 Use the microswitches to select the firmware to be installed in the remote control. GREEN LED FLASHING Fig. 30 Using only the supplied serial cable, connect the BootLoader to the remote control keeping the power board unpowered and the remote control connected to the power board.

  • Page 39: Bootloader Programmer

    BOOTLOADER PROGRAMMER Firmware loading in power board The following must be executed without USB connection. Use the microswitches to select the firmware to be installed in the board. Connect the BootLoader to the unpowered board using only the supplied serial cable. Power the board and see that the green LED flashes (if not, repeat operation) and the red...

  • Page 40: Database

    “Parameters tables” to see the default settings). REFERENCE VALUE “Database” setting key (default settings) PELLET BOILER 24 “Database” setting key (default settings) PELLET BOILER 35 1 VERSION “Database” setting key (default settings) PELLET BOILER 35 2 VERSION “Database” setting key (default settings) SMART 120...

  • Page 41: Parameters Tables

    11. PARAMETERS TABLES All parameters tables with database entered via access key are shown below. Depending on flue draught, the parameters in red must be checked and eventually modified upon Commissioning. Access TECHNICAL MENU 09, “sub-menu 01 – PELLET TYPE” and “sub-menu 02 – CHIMNEY TYPE” (see pages 13 and 14) for combustion calibration (combustion air and/or combustible load) without having to intervene on each individual parameter.
  • Page 42  “Default settings” (Menu M – 9 – 6) “DEFAULT SETTINGS” PARAMETERS ACCESS KEY A9 PELLET BOILER 35 FIRMWARE without tachometer (PB161210_2.ENC) Parameter Menu level Description Display writing Measurement Value field Database o0 M – 9 – 6 – 01 5 –...

  • Page 43: St Version Parameters

    11.2 PELLET BOILER 35 parameters (Flue gas pass 1st VERSION) (FIRMWARE PB160512_7.ENC)  “Various calibrations” (Menu M – 9 – 4) “VARIOUS CALIBRATIONS” PARAMETERS PELLET BOILER 35 1st VERSION FIRMWARE (PB160512_7.ENC) ACCESS KEY A9 Parameter Menu level Description Display writing Measurement Value field Database o0...
  • Page 44  “Default settings” (Menu M – 9 – 6) “DEFAULT SETTINGS” PARAMETERS PELLET BOILER 35 1st VERSION FIRMWARE (PB160512_7.ENC) ACCESS KEY A9 Parameter Menu level Description Display writing Measurement Value field Database o0 M – 9 – 6 – 01 5 –...

  • Page 45: Pellet Boiler 35

    11.3 PELLET BOILER 35 parameters (Flue gas pass 2nd VERSION) (FIRMWARE PB160512_7.ENC)  “Various calibrations” (Menu M – 9 – 4) “VARIOUS CALIBRATIONS” PARAMETERS PELLET BOILER 35 2nd VERSION FIRMWARE (PB160512_7.ENC) ACCESS KEY A9 Parameter Menu level Description Display writing Measurement Value field Database o0...
  • Page 46  “Default settings” (Menu M – 9 – 6) “DEFAULT SETTINGS” PARAMETERS PELLET BOILER 35 2nd VERSION FIRMWARE (PB160512_7.ENC) ACCESS KEY A9 Parameter Menu level Description Display writing Measurement Value field Database o0 M – 9 – 6 – 01 5 –...

  • Page 47: Pellet Boiler 24 Parameters

    11.4 PELLET BOILER 24 Parameters (FIRMWARE PB160512_7.ENC)  “Various calibrations” (Menu M – 9 – 4) “VARIOUS CALIBRATIONS” PARAMETERS ACCESS KEY A9 PELLET BOILER 24 FIRMWARE (PB160512_7.ENC) Parameter Menu level Description Display writing Measurement Value field Database P0 M – 9 – 4 – 01 0 –...
  • Page 48  “Default settings” (Menu M – 9 – 6) “DEFAULT SETTINGS” PARAMETERS PELLET BOILER 24 FIRMWARE (PB160512_7.ENC) ACCESS KEY A9 Parameter Menu level Description Display writing Measurement Value field Database P0 M – 9 – 6 – 01 5 – 25 Pr01 Ignition cycle maximum time IGNIT- MINUTES...

  • Page 49: Smart 120 Parameters

    11.5 SMART 120 parameters (FIRMWARE PCK230112_1.ENC)  “Various calibrations” (Menu M – 9 – 4) “VARIOUS CALIBRATIONS” PARAMETERS ACCESS KEY A9 SMART 120 FIRMWARE (PCK230112_1.ENC) Parameter Menu level Description Display writing Measurement Value field Database o0 M – 9 – 4 – 01 0 –...
  • Page 50  “Default settings” (Menu M – 9 – 6) “DEFAULT SETTINGS” PARAMETERS ACCESS KEY A9 SMART 120 FIRMWARE (PCK230112_1.ENC) Parameter Menu level Description Display writing Measurement Value field Database o0 M – 9 – 6 – 01 5 – 25...

  • Page 51: Parameters Explanation

    12. PARAMETERS EXPLANATION Pr01 Ignition cycle maximum time Allows setting maximum time granted for ignition phase. The flue gas temperature set on Pr13 must be reached within the limit time set in this parameter to change to work phase. if sufficient flue gas temperature (Pr13) is reached change to work phase is immediate, therefore we recommend keeping this parameter set at maximum value 25' (default setting).
  • Page 52 Pr12 Brazier cleaning duration Allows setting brazier cleaning duration time that happens after a time interval set on parameter Pr03. The wording “BRAZIER CLEANING” appears on display during cleaning phase. The value to be set depends on burnt pellet quality and hardness. It is essential to increase the set value to increase brazier cleaning duration with "hard"...
  • Page 53 Pr21 Flue gas intake speed in power 4 work phase Allows setting the flue gas intake device speed (revs/min) when the equipment is working in POWER 4. This parameter also relates to flue gas intake device speed (revs/min) when the equipment is working in OVEN POWER 2 on SMART.If using a difficult to burn "hard"...
  • Page 54 Pr35 Water pressure threshold (CURRENTLY UNUSED) Allows setting the pressure threshold of water inside boiler body below which an alarm is signalled. This parameter is not used as the products are not currently fitted with water pressure switch (pressure transducer). Pr36 Screw feed motor reducer ON time in DHW power work phase Allows setting the motor reducer ignition time (with 8 second intervals) when the equipment is working in...
  • Page 55 Pr45 Power change delay Allows setting time after which the equipment changes work power during modulation (increase and decrease). The parameter is not normally modified. ON Temperature hysteresis on “SET ROOM” Pr46 Allows setting temperature differential on "SET ROOM" for equipment re-ignition. The equipment automatically switches off placing itself in “STOP FIRE T-OFF”...

  • Page 56: Wiring Diagrams

    13. WIRING DIAGRAMS 13.1 PELLET BOILER 35 without tachometer wiring diagram 4 x 0,75 CABLE (OPTIONAL) FOR CONNECTION OF THE MOTORISED 3-WAY VALVE GREEN/YELLOW EARTH ON CABLE EARTH BROWN ON CABLE BOARD I023 FUSE 4A 5X20 TRANSFORMER PHASE 230Vac NEUTRAL NETWORK FLUE GAS EXTRATION INTAKE DEVICE...

  • Page 57: Pellet Boiler 24 - 35 Wiring Diagram

    13.2 PELLET BOILER 24 – PELLET BOILER 35 wiring diagram 4 x 0,75 CABLE (OPTIONAL) FOR CONNECTION OF THE MOTORISED 3-WAY VALVE GREEN/YELLOW EARTH ON CABLE EARTH BROWN ON CABLE BOARD I023 FUSE 4A 5X20 TRANSFORMER PHASE 230Vac NEUTRAL NETWORK FLUE GAS EXTRATION INTAKE DEVICE...

  • Page 58: Smart 120 Wiring Diagram

    13.3 SMART 120 wiring diagram 4 x 0,75 CABLE (OPTIONAL) FOR CONNECTION OF THE MOTORISED 3-WAY VALVE GREEN/YELLOW EARTH ON CABLE EARTH BROWN ON CABLE BOARD I023 FUSE 4A 5X20 TRANSFORMER PHASE 230Vac NEUTRAL NETWORK FLUE GAS EXTRATION INTAKE DEVICE...

  • Page 59: Useful Advice

    14. USEFUL ADVICE  Anticipate change to work phase without having to wait entire ignition cycle. Keep key 5 pressed to change directly to work phase without having to wait entire ignition cycle. The flue gas must have reached minimum temperature to change to work phase to deem stove ignited (Pr13). If not, equipment does not change to work phase.

  • Page 60: Notes

    NOTES ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________...
  • Page 61 NOTES ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________...
  • Page 62 NOTES ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________...
  • Page 64 Via A. Volta, 8 37047 San Bonifacio (VR) Tel: 045 6101859 Fax: 045 6101858 e-mail: klover@klover.it internet: www.klover.it...

This manual is also suitable for:

Pellet boiler 24Pellet boiler 35

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