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Suzuki Manuals
Motorcycle
GS1100L 1980
Service manual
Suzuki GS1100L 1980 Service Manual
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Table Of Contents
495
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495
Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
View of Suzuki GS1100
Right Side
Left Side
Group Index
General Information
Serial Number Locations
Fuel and Oil Recommendations
Frame Number
Engine Number
Breaking-In Procedures
Cylinder Identification
Front Fork Oil
Special Features
Transistorized Ignition System
Transistor
Signal Generator
TSCC (Twin Swirl Combustion Chamber)
Check Panel
Basic Diagram
Brake Fluid Level and Battery Electrolyte Level Circuit Diagram
Circuit Check
Normal Condition
Brake Light Circuit
Checking Defect
No Defect
Precautions and General Instructions
Specifications
Service Specifications
Service Data
Periodic Maintenance
Periodic Maintenance Schedule
Periodic Maintenance Chart
Lubrication Chart
Maintenance and Tune-Up Procedures
Air Cleaner
Battery
Valve Clearance
Spark Plug
Engine Oil and Oil Filter
Necessary Amount of Engine Oil
Carburetor
Throttle Cable Play
Starter Knob Adjustment
Idling Adjustment
Clutch
Drive Chain
Brakes
Brake Fluid Level
Brake Pads
Brake Pedal Height
Brake Light Switches
Air Bleeding the Brake Fluid Circuit
Tires
Tire Tread Condition
Tire Pressure
Steering
Front Forks
Cylinder Head Nuts and Bolts
Chassis Bolts and Nuts
Special Materials
Special Tools
Troubleshooting
Indicator Light and Lighting Circuit
Checking of Battery Electrolyte Level Check Circuit
Checking of Brake Fluid Level Check Circuit
Checking of Headlight Bulb Check Circuit
Checking of Tail Light Bulb Check Circuit
Checking of Brake Light Bulb Check Circuit
Chassis
Engine
Engine Removal
Engine Reinstallation
Engine Component Removable with Engine in Place
Compression Check
Compression Test Procedure
Top End Removal
Cylinder Head
Cylinder Head Components Reassembly
Cam Sprocket Reassembly
Top End-Inspection
Camshaft
Cam Wear
Camshaft Journal Wear
Camshaft Runout
Valve Face Wear
Valve Stem Runout
Valve Head Radial Runout
Valve Guide - Valve Stem Clearance
Valev Stem Wear
Valve Seat Width
Valve Seat Servicing
Valve Springs
Valve Spring Free Length
Cylinder Head Distortion
Cam Chain 20 - Pitch Length
Valve Spring Tension
Cam Chain Tensioner Disassembly
Cylinder Removal
Cylinder Installation
Cylinder Inspection
Cylinder Bore
Cam Chain Guide
Cylinder Distortion
Piston and Rings Removal
Piston and Rings Installation
Piston and Rings Inspection Piston Diameter
Piston - Cylinder Clearance
Piston Ring - Groove Clearance
Piston Ring Free End Gap and Piston Ring End Gap
Piston Pin O.D. and Pin Bore I.D.
Lower End
Generator Stator
Starter Clutch Removal
Clutch Removal
Clutch Drive Plates and Driven Plates
Clutch Spring Free Length
Clutch Bearings
Sleeve Hub Wave Washer
Gearshift Shaft Removal
Gearshift Shaft Installation
Lubrication System
Main Gallery
Oil Pan
Oil Pump Removal
Oil Pump Inspection
Oil Pump Assembly
Oil Pump Installation
Oil Pressure
Oil Pump Pressure Specification
Oil Filter Removal
Oil Filter Installation
Sump Filter Removal
Crankcase Installation
Crankcase Removal
Crankshaft Inspection
Connecting Rod Small End Bore I.D.
Connecting Rod Big End Thrust Clearance
Crank Pin Wear and Big End Bearing Wear
Crankshaft Runout
Primary Drive - Driven Gear Backlash
Transmission
Mounting 2Nd Drive Gear
Transmission Gear Backlash
Shift Fork - Groove Clearance
Transmission Gear Assembly
Top Driven Gear
3Rd Driven Gear
Lower End Assembly
Fuel System and Carburetors
Fuel System
Fuel Cock
Carburetor Specifications
Diaphragm and Piston Operation
Slow System
Main System
Starter System
Float System
Fuel Level Inspection
Float Height Adjustment
Needle Valve
Balancing Carburetors
Reassembly
Emission Control & Regulations
1980 Emission Limits
Emission Control Carburetor Components
General Emission Information
Carbon Monoxide
Carburetion Malfunction
Engine Malfunctions
Hydrocarbons
Ignition System Malfunctions
Mixture-Related Malfunctions
Front Wheel Construction
Front Wheel Removal and Disassembly
Wheel Bearings
Axle Shaft
Wheel and Wheel Rim
Brake Disc
Speedometer Gearbox
Rear Wheel Construction
Sprocket Mounting Drum Bearing
Wheel or Wheel Rim
Rear Drum Shock Absorbers
Sprocket
Sprocket Mounting Drum Oil Seal
Front Brake Construction
Brake Pad Replacement
Caliper
Caliper Removal and Disassembly
Caliper and Disc Inspection
Caliper Reassembly
Master Cylinder
Master Cylinder Removal and Disassembly
Master Cylinder Inspection
Master Cylinder Reassembly
Rear Brake Construction
Front Fork
Front Fork Removal and Disassembly
Damper Rod Ring
Fork Spring
Inner Tube
Outer Tube
Oil Seal
Free Piston
Valve Stop and Valve
Air Joint
Inner Tube Metal
Damper Rod
Detent
Damper Adjuster
Fork Oil
Damping Force and Spring Setting
Fork Air
Outer Races
Stem Nut Adjustment
Handlebars
Rear Suspension Construction
Swing Arm Bearings
Swing Arm Pivot Shaft
Shock Absorber Bushing
Rear Shock Absorbers
Electrical
Ignition System Description
Ignition Coil Inspection
Ignitor Unit (Transiostor Unit)
Main Wire Harness
Charging System Description
Function of Regulator
Charging Output Check
AC Generator No-Load Performance
AC Generator Stator Coil
Regulator/Rectifier
Battery Description
Battery Specifications
Initial Charging Method
Initial Electrolyte Filling
Battery Servicing
Initial Charging Current
Electrolyte Adjustment
S.G. Reading to Corresponding Temperature
Starter System Description
Starter System Disassembly
Starter Motor Construction
Carbon Brushes
Commutator
Armature Coil
Starter Relay
Brush Holder
Housing End
Securing Screws
Combination Meter Disassembly
Diagram Inspection
Fuel Meter Wiring
Fuel Gauge
Brake Fluid Level Sensor
Battery Electrolyte Level Sensor
Bulbs
Lamps
Headlight
Turn Signal Light Front
Turn Signal Light Rear
Tail/Brake Light
Self Cancelling Device Description
Self Cancelling Device Diagram
Self Cancelling Device Functions
Switches
Ignition Switch
Right Handlebar Switch
Engine Stop Switch
Starter Switch
Left Handlebar Switch
Dimmer Switch
Turn Signal Light Switch
Horn Switch
Rear Brake Light Switch
Oil Pressure Light Switch
Neutral Indicator Light Switch
Gs1100Lt
View of Suzuki GS1100LT
Engine Sprocket
Clutch Sleeve Hub
Instruments
Fuel Meter
Gs1100Ex
Vire of Suzuki GS1100EX
Piston Oil Ring Spacer
Gs1000Sz
Emission Regulations
View of Suzuki GS1100EZ
View of Suzuki GS1100SD
Gs1100Ed/Esd
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This manual is also suitable for:
Gs1100ex 1981
Gs1100ez 1982
Gs1100sz 1982
Gs1100ed 1983
Gs1100esd 1983
Gs1100sd 1983
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