Harmar Mobility AL600 Installation And Owner's Manual
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Harmar Mobility AL600 Installation And Owner's Manual

Side-door hybrid lift
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See also: Installation & Owner's Manual , Installation Instructions & Owner's Manual
Hybrid Lifts
Installation and Owner's Manual
Read and understand this manual thoroughly before
attempting to install or operate the lift. If you have any
questions, please contact your Authorized Harmar Dealer or
Harmar's Technical Service Department.
AL690
Side-Door Hybrid Lift
Capacity: 275 lbs.
Dealer Name & Contact Information:
Serial # of Your Lift:
Install Date:
AL600
Universal Hybrid Lift
Capacity: 350 lbs.

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Summary of Contents for Harmar Mobility AL600

  • Page 1 Hybrid Lifts Installation and Owner’s Manual AL600 Universal Hybrid Lift Capacity: 350 lbs. AL690 Side-Door Hybrid Lift Capacity: 275 lbs. Read and understand this manual thoroughly before Dealer Name & Contact Information: attempting to install or operate the lift. If you have any questions, please contact your Authorized Harmar Dealer or Harmar’s Technical Service Department.

  • Page 2: Table Of Contents

    OPERATING YOUR LIFT EXPLODED VIEWS & PARTS LISTS AL600 Operation ......3 AL600 & AL690 Base Stage Assembly .

  • Page 3: Section 1: Owner

    [Figure 3-1] You can drive onto the platform from either side. 2. Secure the Chair. Each corner of the AL600 platform has a restraint attached, with a hook on the end. Place each hook in either the anchor PUSH to plate slot or in each U-bolt.

  • Page 4: Al690 Operation

    Close the door slowly, making sure that no part of the chair or other Figure 4-4 objects in the cargo area contact the door. © 2014 Harmar Mobility, LLC • All Rights Reserved...

  • Page 5: Safety & Maintenance

    Do not add to or modify any part of the lift system without irst consulting the lift manufacturer. Any modiications may void warranties, as well as, hinder the structural integrity of the lift. AL600 & AL690 Hybrid Installation & Owner's Manual 2014 TEC0020 17Sep14 P/N: 630-00025 revA...
  • Page 6 Check for paint chips and touch up bare metal. Use a good gloss black enamel or lacquer to inhibit rust. You may need to do this more frequently if your lift is subject to salt air or road salt. © 2014 Harmar Mobility, LLC • All Rights Reserved...

  • Page 7: Section 2: Installer

    Prior to Installation or Operation. Having an overall understanding of the lift and proper installation techniques will help you save time, energy, and avoid possible injury. AL600 & AL690 Hybrid Installation & Owner's Manual 2014 TEC0020 17Sep14 P/N: 630-00025 revA...

  • Page 8: Tools Required

    9/16” NEEDLE NOSE 3/16” 7/16” 7/16” PLIERS 5/16” 3/4” 3/4” 3/8" MARKING #2 FLAT HEAD #2 PHILLIPS HEAD IMPLEMENT SCREWDRIVER SCREWDRIVER TAPE MEASURE HAND CONTROL PLUG POWER "IN" (from vehicle harness) © 2014 Harmar Mobility, LLC • All Rights Reserved...

  • Page 9: Unpacking The Lift

    8 - 1/4 Split Lock Washers 8 - Backing Plates P L A P L A H O R H O R A N C A N C AL600 & AL690 Hybrid Installation & Owner's Manual 2014 TEC0020 17Sep14 P/N: 630-00025 revA...

  • Page 10: Installation Overview

    Measure from inside the door threshold to determine the lift’s fully-stowed placement. For 10" 10" the AL600, measure to 43”; for AL690, measure to 55.” [Figure 10-1] Figure 10-1 Look at the loor in the mounting area. If seat removal reveals seat attachment points, or “dog...

  • Page 11: Single Person Installation

    Figure 11-2 INSTALL BASE AS INSTRUCTED LATER IN MANUAL. RE-ATTACH TOWER ONCE BASE IS MOUNTED IN VEHICLE. RE-CONNECT 4 WAY & LIMIT SWITCH CONNECTORS. Figure 11-3 AL600 & AL690 Hybrid Installation & Owner's Manual 2014 TEC0020 17Sep14 P/N: 630-00025 revA...

  • Page 12: Wiring The Vehicle

    Do NOT run wiring where it can be snagged by road debris. supplied 3/8 grommet in the hole to protect the wire. Do NOT run wiring near the gas tank. CAUTION © 2014 Harmar Mobility, LLC • All Rights Reserved...
  • Page 13 AUTOMOTIVE VOLTAGE TEST LIGHT METER Figure 13-4 AL600 & AL690 Hybrid Installation & Owner's Manual 2014 TEC0020 17Sep14 P/N: 630-00025 revA...

  • Page 14: Installation

    1. Remove 3rd Row Seating. [Figure 14-1] Figure 14-1 2nd ROW SEATING 2. The AL600 Leg must be mounted between 32” and 42” from the internal surface of the closed back 2nd ROW SEATING door of the vehicle. [Figure 14-2] CENTER 42”...
  • Page 15 USE EXTREME CAUTION HOLE Nyloc Nuts PILOT HOLE Hex Head Bolt, Avoid Gas Tank, Fuel / Brake / Electrical 1/2-13 x 4.00"L Fully Threaded Lines CAUTION Figure 15-2 AL600 & AL690 Hybrid Installation & Owner's Manual 2014 TEC0020 17Sep14 P/N: 630-00025 revA...
  • Page 16 Place foot plate under leveling pads. Lower instructions on page 11 to avoid lift and check with a level. Adjust by threading nut injury. WARNING on leveling pads and threading bottom nut under mounting lange. © 2014 Harmar Mobility, LLC • All Rights Reserved...

  • Page 17: Figure

    17-5] Test full motion of lift into and out of the vehicle. Be sure lift is level and no obstructions interfere with platform travel. Tighten all fasteners from all steps at this time. Figure 17-5 Figure 17-3 AL600 & AL690 Hybrid Installation & Owner's Manual 2014 TEC0020 17Sep14 P/N: 630-00025 revA...

  • Page 18: Al600 Installation W/Folding 3Rd Row

    3. Position brackets as shown. Slide up 1/4" Split Lock Washers 1/4-20 Acorn Nuts or down until you achieve the measured well height. (Holes are arranged for ¼” increments) [Figure 18-3] Figure 18-7 Figure 18-3 © 2014 Harmar Mobility, LLC • All Rights Reserved...

  • Page 19: Figure

    1/2-13 x 4.00"L Fully Threaded Figure 19-3 9. The AL600’s leg will need to be mounted between 32” and 42” from the internal surface of the 10 B. If Seat Attachment Points are NOT Available: closed back door of the vehicle.
  • Page 20 If no assistant is available, follow shown. Lower lift and check with a level. instructions on page11 to avoid Adjust by threading nuts on leveling pads and injury. WARNING threading bottom nut under mounting lange. © 2014 Harmar Mobility, LLC • All Rights Reserved...
  • Page 21 21-5] Test full motion of lift into and out of the vehicle. Be sure lift is level and no obstructions interfere with platform travel. Tighten all fasteners from ALL steps at this time. Figure 21-3 Figure 21-5 AL600 & AL690 Hybrid Installation & Owner's Manual 2014 TEC0020 17Sep14 P/N: 630-00025 revA...

  • Page 22: Al690 Installation

    Attachment Points MUST be FLUSH or LOWER than the loor. 3/8 - 16 3/8 Flat Washer Nyloc Nut Mounting Bracket 3/8 - 16 Mounting J-HOOK Bracket Hex Head Bolt, 1/2-13 x 4.00"L Fully Threaded Figure 22-2 © 2014 Harmar Mobility, LLC • All Rights Reserved...
  • Page 23 24-36" False loor support available when applicable for vehicles with Stow & Go seating. (2nd row seats must be removed) FRONT LEG " " Figure 23-3 AL600 & AL690 Hybrid Installation & Owner's Manual 2014 TEC0020 17Sep14 P/N: 630-00025 revA...
  • Page 24 3/8 Flat Washer 3/8” hole down through vehicle’s loor. Pan Head 1/4-20 x 1.50"L Machine Screw USE EXTREME CAUTION 3/8-16 J-Hook Avoid Gas Tank, Fuel / Brake / Electrical Lines CAUTION © 2014 Harmar Mobility, LLC • All Rights Reserved...
  • Page 25 Place 1/2" split lock washers onto bolts. Thread 1/2-13 nuts onto bolts. If no assistant is available, follow instructions on page 11 to avoid injury. WARNING AL600 & AL690 Hybrid Installation & Owner's Manual 2014 TEC0020 17Sep14 P/N: 630-00025 revA...
  • Page 26 [Figure 26-4] Tighten ALL fasteners from ALL steps. W ID T H O F V E H IC L E O P E N IN G Figure 26-4 Figure 26-6 © 2014 Harmar Mobility, LLC • All Rights Reserved...

  • Page 27: Chair / Scooter Preparation

    2. Loosen the screws that attach the plate to the seat. Allow enough room to slide the anchor plate between the seat and the seat plate. [Figure 27-2] Figure 27-4 Figure 27-2 AL600 & AL690 Hybrid Installation & Owner's Manual 2014 TEC0020 17Sep14 P/N: 630-00025 revA...
  • Page 28 U-bolts more towards the front or rear of the seat, but we recommend attaching as close as possible to the center of the seat. Figure 28-2 © 2014 Harmar Mobility, LLC • All Rights Reserved...

  • Page 29: Troubleshooting

    INSULATION scooter battery. REMOVED FOR CLARITY 1 2 V R E A D I N G MOTOR LIGHTS UP DEAD EXAGGERATED TEAR OR CHAFF AL600 & AL690 Hybrid Installation & Owner's Manual 2014 TEC0020 17Sep14 P/N: 630-00025 revA...
  • Page 30 (with Ohm meter or test light) that the breaker is functioning. Or replace it with a new/known-good circuit breaker and perform the following tests. 20 A SELF RESETTING CIRCUIT BREAKER © 2014 Harmar Mobility, LLC • All Rights Reserved...
  • Page 31 Be sure to press ‘IN’ button until platform is fully engaged in its locking mechanism. Check rear limit switch. Be sure lift is backing all the way into the vehicle. AL600 & AL690 Hybrid Installation & Owner's Manual 2014 TEC0020 17Sep14 P/N: 630-00025 revA...

  • Page 32: Al600 & Al690 Base Stage Assembly

    © 2014 Harmar Mobility, LLC • All Rights Reserved...
  • Page 33 AL600 & AL690 Hybrid Installation & Owner's Manual 2014 TEC0020 17Sep14 P/N: 630-00025 revA...

  • Page 34: Al600 & Al690 Middle Stage Assembly

    © 2014 Harmar Mobility, LLC • All Rights Reserved...
  • Page 35 AL600 & AL690 Hybrid Installation & Owner's Manual 2014 TEC0020 17Sep14 P/N: 630-00025 revA...

  • Page 36: Al600 &Al690 Horizontal Assembly

    © 2014 Harmar Mobility, LLC • All Rights Reserved...
  • Page 37 AL600 & AL690 Hybrid Installation & Owner's Manual 2014 TEC0020 17Sep14 P/N: 630-00025 revA...

  • Page 38: Stop Rod And Micro Switch Assembly

    © 2014 Harmar Mobility, LLC • All Rights Reserved...
  • Page 39 AL600 & AL690 Hybrid Installation & Owner's Manual 2014 TEC0020 17Sep14 P/N: 630-00025 revA...

  • Page 40: Al600 & Al690 Drive Tower Assembly

    © 2014 Harmar Mobility, LLC • All Rights Reserved...
  • Page 41 AL600 & AL690 Hybrid Installation & Owner's Manual 2014 TEC0020 17Sep14 P/N: 630-00025 revA...

  • Page 42: Al600 & Al690 Tower Assembly

    © 2014 Harmar Mobility, LLC • All Rights Reserved...
  • Page 43 AL600 & AL690 Hybrid Installation & Owner's Manual 2014 TEC0020 17Sep14 P/N: 630-00025 revA...

  • Page 44: Al600 Platform Assembly

    © 2014 Harmar Mobility, LLC • All Rights Reserved...
  • Page 45 AL600 & AL690 Hybrid Installation & Owner's Manual 2014 TEC0020 17Sep14 P/N: 630-00025 revA...

  • Page 46: Al690 Platform Assembly

    © 2014 Harmar Mobility, LLC • All Rights Reserved...
  • Page 47 AL600 & AL690 Hybrid Installation & Owner's Manual 2014 TEC0020 17Sep14 P/N: 630-00025 revA...

  • Page 48: Wiring Diagrams

    © 2014 Harmar Mobility, LLC • All Rights Reserved...
  • Page 49 AL600 & AL690 Hybrid Installation & Owner's Manual 2014 TEC0020 17Sep14 P/N: 630-00025 revA...
  • Page 50 © 2014 Harmar Mobility, LLC • All Rights Reserved...

  • Page 51: Warranty

    AL600 & AL690 Hybrid Installation & Owner's Manual 2014 TEC0020 17Sep14 P/N: 630-00025 revA...
  • Page 52 © 2014 Harmar Mobility, LLC • All Rights Reserved...
  • Page 53 AL600 & AL690 Hybrid Installation & Owner's Manual 2014 TEC0020 17Sep14 P/N: 630-00025 revA...

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