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Makita BJS160 Technical Information

Cordless straight shears 1.6mm (16ga)
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T
ECHNICAL INFORMATION
Model No.
Description
C
ONCEPT AND MAIN APPLICATIONS
Models BJS160 and BJS161 are DC straight shears developed with the same
design concept as our AC straight shear JS1660.
BJS160 is powered by 14.4V/3.0Ah Li-ion battery BL1430, and BJS161 is
powered by 18V/3.0Ah Li-ion battery BL1830. Their main features are:
Compact and lightweight design for easy handling and high maneuverability
Straight design provides more control and high maneuverability
for easy cutting operation.
High cutting performance
Note: 1.3Ah Li-ion battery BL1415/ BL1815 cannot be used for BJS160/ BJS161.
These products will be available in the following variations.
BJS160
Model No.
BJS160
(Li-ion 3.0Ah)
BJS160RFE
BJS160Z
BJS161
Model No.
BJS161
(Li-ion 3.0Ah)
BJS161RFE
BJS161Z
All models also include the accessories listed below in "Standard equipment".
S
pecification
Specification
Cell
Voltage: V
Battery
Capacity: Ah
Charging time (approx.): min.
Max output (W)
No load speed: min-
Max cutting capacities:
mm (Ga)
Minimum cutting radius:
Overload protection by current limiter
Net weight*: kg (lbs)
*Weight according to EPTA-Procedure 01/2003, including battery
S
tandard equipment
Hex wrench 3 ................... 1
Thickness gauge ............... 1
Note: The standard equipment for the tool shown above may vary by country.
O
ptional accessories
Center blade
Side blade (L)
Side blade (R)
BJS160, BJS161
Cordless Straight Shears 1.6mm (16Ga)
Battery
Battery
cover
type
quantity
BL1430
2
1
No
No
Battery
Battery
cover
type
quantity
BL1830
2
1
No
No
Model
=spm (strokes per minute)
1
Mild steel with tensile
strength up to 400N/mm
Stainless steel with tensile
strength up to 600N/mm
Aluminum with tensile
strength up to 200N/mm
mm (")
Battery BL1430 (for BJS160 only)
Battery BL1830 (for BJS161 only)
Fast charger DC18RA
Plastic
Charger
carrying case
DC18RA
Yes
All countries except the four listed above
No
No
Plastic
Charger
carrying case
DC18RA
Yes
All countries except the four listed above
No
No
BJS160
14.4
22 with DC18RA
280
2
2
2
1.9 (4.2)
Charger DC18SD
Charger DC24SA
Charger DC24SC
PRODUCT
W
BJS160
L
BJS161
Dimensions: mm (")
BJS160
Length (L)
362 (14-1/4)
Width (W)
78 (3-1/16)
Height (H)
103 (4-1/16) 118 (4-5/8)
Offered to
USA, Canada, Mexico, Panama
All countries
Offered to
USA, Canada, Mexico, Panama
All countries
BJS161
Li-ion
18
3.0
350
4,300
1.6 (16)
1.2 (18)
2.5 (12)
250 (9-7/8)
Yes
2.0 (4.4)
(for North America only)
(for all countries except North America)
P 1/ 9
H
BJS161

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Summary of Contents for Makita BJS160

  • Page 1 Description Cordless Straight Shears 1.6mm (16Ga) ONCEPT AND MAIN APPLICATIONS Models BJS160 and BJS161 are DC straight shears developed with the same BJS161 design concept as our AC straight shear JS1660. BJS160 is powered by 14.4V/3.0Ah Li-ion battery BL1430, and BJS161 is powered by 18V/3.0Ah Li-ion battery BL1830.

  • Page 2: Necessary Repairing Tools

    Adjusting the gap between Center blade and Side blades [2] LUBRICATIONS Apply Makita grease FA.No.2 to the following portions designated in the black triangle to protect parts and product from unusual abrasion. And to the portion designated in gray triangle, apply the lubricant VG100.
  • Page 3 P 3/ 9 epair [3] DISASSEMBLY/ASSEMBLY [3]-1. Center blade (cont.) DISASSEMBLING (2) Disassemble the shearing mechanism from Crank housing complete as illustrated in Fig. 2. Fig. 2 Remove the shearing mechanism from Crank housing complete by hand. Shearing mechanism Stop ring E-4 Pin 7 a Thin washer 7 b Teflon washer 7...
  • Page 4 P 4/ 9 epair [3] DISASSEMBLY/ASSEMBLY [3]-1. Center blade (cont.) ASSEMBLING (2) Mount the assembled Shearing mechanism to Crank housing complete as illustrated in Figs. 5 and 6. And, assemble the Crank housing complete to Housing set. Refer to the right illustration in Fig. 2. Fig.
  • Page 5 P 5/ 9 epair [3] DISASSEMBLY/ASSEMBLY [3]-3. Helical gear 34, Ball bearings 627DDW, 6000ZZ, 696ZZ DISASSEMBLING (1) Disassemble the shearing mechanism from Crank housing complete as illustrated in Fig. 2. (2) Disassemble Center blade section as illustrated n Fig. 8. Fig.
  • Page 6 P 6/ 9 epair [3] DISASSEMBLY/ASSEMBLY [3]-4. Armature DISASSEMBLING (1) Disassemble Armature as illustrated in Fig. 11. Fig. 11 Remove Holder cap and Carbon brush from the both side Remove Holder cap cover from Housing set of Housing. by levering up it with Slotted screwdriver. And then separate Crank housing and Gear housing from Housing set by removing four 4x50 Tapping screws.
  • Page 7 P 7/ 9 epair [4] ADJUSTMENT [4]-1. Side blades, Center blade (1) Loosen M6x10 Hex socket set screw, as illustrated in Fig. 12. Fig. 12 Hex wrench 3 Loosen M6x10 Hex socket set screw by turning with Hex wrench 3 approx. M6x10 Hex socket 360 degrees.

  • Page 8: Circuit Diagram

    P 8/ 9 ircuit diagram Fig. D-1 Color index of lead wires' sheath Black Switch Endbell Complete LED Circuit Controller Connector Terminal iring diagram Fig. D-2 Switch lever Switch Switch knob Endbell complete Bearing box Lead wire portion holder portion Bearing box portion has to be faced to the Switch side.
  • Page 9 P 9/ 9 iring diagram Put the Lead wires in Housing set L as illustrated in Fig. D-3. Fig. D-3 Switch viewed from Housing L side Switch button Wire connecting Insulated portion connector Connect Insulated connectors to Switch, facing their wire connecting portions to the opposite side of Switch button.

This manual is also suitable for:

Bjs161