Canon iR C3200 Series Portable Manual
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Canon iR C3200 Series Portable Manual

Canon iR C3200 Series Portable Manual

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Portable Manual
iR C3200 Series
iR C3220N PRT
Dec 3 2004

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  • Page 1 Portable Manual iR C3200 Series iR C3220N PRT Dec 3 2004...
  • Page 3 When changes occur in applicable products or in the contents of this manual, Canon will release technical information as the need arises. In the event of major changes in the contents of this manual over a long or short period, Canon will issue a new edition of this manual.
  • Page 4 Introduction Symbols Used This documentation uses the following symbols to indicate special information: Symbol Description Indicates an item of a non-specific nature, possibly classified as Note, Caution, or Warning. Indicates an item requiring care to avoid electric shocks. Indicates an item requiring care to avoid combustion (fire). Indicates an item prohibiting disassembly to avoid electric shocks or problems.
  • Page 5 Introduction The following rules apply throughout this Service Manual: 1. Each chapter contains sections explaining the purpose of specific functions and the relationship between electrical and mechanical systems with reference to the timing of operation. In the diagrams, represents the path of mechanical drive; where a signal name accompanies the symbol , the arrow indicates the direction of the electric signal.

  • Page 7: Table Of Contents

    Contents Contents Chapter 1 Maintenance and Inspection 1.1 Periodically Replaced Parts ..........................1-1 1.1.1Periodically Replaced Parts ......................... 1-1 1.1.2Reader Unit/Color Image Reader-C1 ......................1-1 1.1.3Printer Unit ..............................1-1 1.2 Durables and Consumables ..........................1-2 1.2.1Outline ................................. 1-2 1.2.2Reader Unit/Color Image Reader-C1 ......................1-2 1.2.3Printer Unit ..............................
  • Page 8 Contents Chapter 3 Error Code 3.1 Error Code Details ............................. 3-1 3.1.1Error Code Details Table ..........................3-1 Chapter 4 User Mode Items 4.1 Common Settings ............................... 4-1 4.2 Timer Settings ..............................4-3 4.3 Adjustments and Cleaning ..........................4-4 4.4 Report Generation .............................. 4-5 4.5 System Control Settings ............................
  • Page 9 Contents 6.5.2Printer Unit ..............................6-8 6.6 Lamps, Heaters, and Others ..........................6-9 6.6.1Reader Unit ..............................6-9 6.6.2Printer Unit ..............................6-9 6.7 PCBs ................................6-11 6.7.1Reader Unit ..............................6-11 6.7.2Printer Unit ..............................6-11 Chapter 7 System Construction 7.1 Construction ..............................7-1 7.1.1Functional Construction ..........................

  • Page 11: Chapter 1 Maintenance And Inspection

    Chapter 1 Maintenance and Inspection...
  • Page 13 Contents Contents 1.1 Periodically Replaced Parts ..........................1-1 1.1.1 Periodically Replaced Parts ........................1-1 1.1.2 Reader Unit/Color Image Reader-C1 ......................1-1 1.1.3 Printer Unit ..............................1-1 1.2 Durables and Consumables ..........................1-2 1.2.1 Outline ................................ 1-2 1.2.2 Reader Unit/Color Image Reader-C1 ......................1-2 1.2.3 Printer Unit ..............................

  • Page 15: Periodically Replaced Parts

    Chapter 1 1.1 Periodically Replaced Parts 1.1.1 Periodically Replaced Parts 0005-9998 Some parts of the machine must be periodically replaced to ensure a specific level of product performance (i.e., they may not show wear but can significantly affect the machine performance once they fail). If possible, schedule any periodical replacement so that it coincides with scheduled servicing.

  • Page 16: Durables And Consumables

    Chapter 1 1.2 Durables and Consumables 1.2.1 Outline 0006-0002 Some parts of the machine may require replacement once or more over the life of the product because of deterioration or damage. Replace them as needed by referring to the guide. Find Out When to Replace Use the following service mode to find out when it is best to replace a specific durable part.
  • Page 17 Chapter 1 as of May 2004 Ref. Parts name Parts No. Q'ty Life Remarks [11] Separation roller (each FB6-3406 250,000 prints* actual number of cassette holder) prints [12] Feed roller (manual feeder) FB1-8581 120,000 prints* actual number of prints [13] Separation roller (manual FB5-0873 120,000 prints*...

  • Page 18: Scheduled Servicing Basic Procedure

    Chapter 1 1.3 Scheduled Servicing Basic Procedure 1.3.1 Scheduled Servicing (Reader Unit) 0006-0013 Do not use solvents or oils that are not indicated herein. T-1-2 Unit name Location Cleaning Remarks Optical assembly Scanner cable inspect if dirt is appreciable Optical path Scanner rail lubricate if dirt is appreciable...
  • Page 19 Chapter 1 Scanning lamp Dry wipe with lint-free paper. Reflecting plate Clean with a blower brush. No. 1 through No. 3 mirror Copyboard glass Use a blower brush; if dirt Clean the face/back and white plate. cannot be removed, dry wipe Scanner rail with lint-free paper.

  • Page 20: Scheduled Servicing (Printer Unit)

    Chapter 1 1.3.2 Scheduled Servicing (Printer Unit) 0006-0015 Do not use solvents or oils that are not indicated herein. T-1-3 Maintenance intervals Unit name Location every 40,000 150,000 Other Remarks Delivery unit Internal delivery roller clean if dirt is appreciable External delivery roller clean if dirt is appreciable...
  • Page 21 Chapter 1 Points to Note About Scheduled Servicing Unless otherwise specifically mentioned, use lint-free paper and alcohol for cleaning. - If you used solvent for cleaning, be sure that the solvent has completely dried before mounting the part back to the machine.
  • Page 22 Chapter 1...

  • Page 23: Chapter 2 Standards And Adjustments

    Chapter 2 Standards and Adjustments...
  • Page 25 Contents Contents 2.1 Image Adjustments ............................2-1 2.1.1 Standards for Image Position ........................2-1 2.1.2 Checking the Image Position ........................2-1 2.1.3 Adjusting the Left/Right Margin (Cassette) ....................2-2 2.1.4 Adjusting the Left/Right Margin (Manual Feed Tray) ................2-3 2.1.5 Adjusting the Left/Right Margin (Side Paper Deck) .................. 2-3 2.1.6 Duplex Unit ..............................

  • Page 27: Image Adjustments

    Chapter 2 2.1 Image Adjustments 2.0±1.5mm (2nd side of double-side copy: 2.0±1.5mm) 2.1.1 Standards for Image Position 0000-5345 The standards for the image margin/non-image width of prints made at 100% are as follows: 2.5±1.5mm (2nd side of double-sided copy: 2.5±2.0mm) F-2-4 2.1.2 Checking the Image 4 6 8 10 12 14 16 18 20...

  • Page 28: Adjusting The Left/Right Margin (Cassette)

    Chapter 2 2) Remove the 2 screws [1], and detach the right front Decease the cover [2]. value of REGIST. (A decrease of ‘10’ 2.5±1.5mm will increase (2nd side of duplex the margin by 1 mm.) copy: 2.5±2.0mm) Leading edge of paper Increase the value of REGIST.

  • Page 29: Adjusting The Left/Right Margin (Manual Feed Tray)

    Chapter 2 2.1.4 Adjusting the Left/ Right Margin (Manual Feed Tray) 0000-5348 Loosen the 2 screws [1], and move the position of the Moving the adjusting slide guide [2] to make adjustments. plate to the right Image Decrease the margin at the front of the paper.

  • Page 30: 6Duplex Unit

    Chapter 2 2.1.6 Duplex Unit 0000-5350 Loosen the adjusting screw [1] to make adjustments. (A single graduation in the index will cause a change of approximately 1 mm.) - To move the paper to the rear, move it to the left. - To move the paper to the front, move it to the right.

  • Page 31: Scanning System

    Chapter 2 2.2 Scanning System 2.2.1 After Replacing the Scanning Lamp 0000-5354 There is no particular work to perform after replacing the scanning lamp. 2.2.2 After Replacing the Copyboard Glass 0000-5355 Enter the value indicated on the copyboard glass (F01- 301-04) using the following service mode items: COPIER>ADJUST>CCD>W-PLT-X/Y/Z Use it to enter data for the standard white plate.

  • Page 32: Laser Exposure System

    Chapter 2 2.3 Laser Exposure System 2.3.1 After Replacing the Laser Unit 0000-5357 If you have replaced the laser unit, execute the following service mode: COPIER>FUNCTION>LASER>L-ADJ-0 Use it to execute automatic adjustment of laser intensity.

  • Page 33: Image Formation System

    Chapter 2 2.4 Image Formation System 2.4.1 After Replacing the Drum Unit 0000-5358 There is no particular work to perform after replacing the drum unit. 2.4.2 After Replacing the Transfer Unit 0000-5359 There is no particular work to perform after replacing the transfer unit (intermediate transfer unit, secondary transfer unit).

  • Page 34: Fixing System

    Chapter 2 2.5 Fixing System MEMO: A 1/2 turn of the screw shifts the nip balance by about 0.4 mm. 2.5.1 After Disassembling A 1/2 turn on the screw at the front will increase the the Fixing Unit nip at the front by 0.3 mm, decreasing the nip at the 0000-5361 rear by 0.2 mm.

  • Page 35: Electrical Components

    Chapter 2 2.6 Electrical Components Use it to enter a color displacement correction value for sub scanning direction. COPIER>ADJUST>CCD>CLF-R-GB 2.6.1 When Replacing the Use it to enter a color displacement correction value Reader Controller PCB for sub scanning direction. 0000-5362 COPIER>ADJUST>CCD>CL-R-RG - Set the DIP switch on the reader controller PCB to Use it to enter a color displacement correction value...

  • Page 36: 5When Replacing The Sram Pcb

    Chapter 2 Use it to adjust the timing at which the registration roller clutch goes ON. COPIER>ADJUST>FEED-ADJ>ADJ-REFE Use it to adjust the horizontal registration for re- pickup. COPIER>ADJUST>CST-ADJ>MF-A4R Use it to adjust the paper width basic value for the manual feed tray. COPIER>ADJUST>CST-ADJ>MF-A6R Use it to adjust the paper width basic value for the F-2-22...

  • Page 37: 6When Replacing The Hdd

    Chapter 2 machine has started up, perform the following in 1) When you turn on the power after replacing the user mode: SRAM PCB, the machine will execute automatic Make the following selections: user mode>system initialization and will indicate a message on its control settings>group ID control>count control;...

  • Page 38: Pickup/Feeding System

    Chapter 2 2.7 Pickup/Feeding System 2.7.1 Adjusting Horizontal Registration When Replacing Pickup Cassette 0000-5368 Make a test copy of the A3 Test Chart, and check to F-2-25 be sure that the margin on the front side of the image is correct (L2 = 2.0 ±1.5 mm); otherwise, go through the following steps to make adjustments, starting with the 1st side and then the 2nd side: Adjusting the Horizontal Registration on the 1st Side...
  • Page 39 Chapter 2 F-2-28 Moving the adjusting plate to the right Image will decrease the margin on the front side of the paper. F-2-29 Adjusting the Horizontal Registration on the 2nd Side Use the following service mode to make adjustments: COPIER>ADJUST>FEED-ADJ>ADJ-REFE 2.7.2 Adjusting Horizontal...
  • Page 40 Chapter 2 2-14...

  • Page 41: Chapter 3 Error Code

    Chapter 3 Error Code...
  • Page 43 Contents Contents 3.1 Error Code Details ............................. 3-1 3.1.1 Error Code Details Table ..........................3-1...

  • Page 45: Error Code Details

    Chapter 3 3.1 Error Code Details 3.1.1 Error Code Details Table 0006-4868 T-3-1 Code Detail Description Timing of detection E000 The rise in temperature in the fixing unit at time of power-on is inadequate. 0001 After power-on, the output of the noncontact thermistor does not reach 40 deg C within 180 sec.
  • Page 46 Chapter 3 Code Detail Description Timing of detection 0007 The output of the non-contact thermistor does not reach 180 deg C within 180 sec after it has reached 160 deg C. 0008 The output of the non-contact thermistor does not reach 190 deg C within 180 sec after it has reached 180 deg C.
  • Page 47 Chapter 3 Code Detail Description Timing of detection 0003 The lock (normal state) signal remains even when the ITB drum motor has been stopped (i.e., the lock (normal state) signal is detected continuously for 2 sec after the ITB drum motor control signal has been turned OFF).
  • Page 48 Chapter 3 Code Detail Description Timing of detection xx40 The ATR sensor communication The fault can occur as when a new drum unit has value is faulty. There is a fault/ been fitted. It is detected in about 90 to 120 sec after open circuit in the ATR sensor.
  • Page 49 Chapter 3 Code Detail Description Timing of detection xxB2 The value is extremely high when compared with the T/D ratio detected when a new drum unit is set. xxC0 The supply of toner for the toner The fault occurs when an image is being formed. container to the developing assembly is faulty.
  • Page 50 Chapter 3 Code Detail Description Timing of detection 0410 The rotation of the K laser The motor lock signal remains in an unlock state for scanner motor is faulty. 1 sec or more while the laser scanner motor is in operation.
  • Page 51 Chapter 3 Code Detail Description Timing of detection 000e The data is damaged, there is a memory error on the 0010 The ASIC (used for compression/expansion) on the image conversion board is faulty. While decoding is under way, a time-out condition occurs.
  • Page 52 Chapter 3 Code Detail Description Timing of detection E504 There is a fault in stack size detection. 0001 The height sensor (PS1) is faulty. The communication between the height sensor and the finisher controller PCB is prevented. Or, there is a fault in the communication data.
  • Page 53 Chapter 3 Code Detail Description Timing of detection 0001 The stapler motor (M6) or the The stapler does not leave the stapler shift position stapling home position detecting when the stapler shift motor has been driven for 0.5 switch (MS7) is faulty. sec.
  • Page 54 Chapter 3 Code Detail Description Timing of detection 0001 The tray ascent/descent motor The ascent/descent operation does not end within 15 (M5), the tray ascent/descent sec after the tray assent/descent motor has been motor clock sensor (PI9/PI19), or driven; or, the tray home position is not detected tray home position sensor (PIE) when it has been driven for 15 sec.
  • Page 55 Chapter 3 Code Detail Description Timing of detection 0001 The paper positioning plate The paper positioning plate home position sensor motor (M4S) or the paper does not go ON when the paper positioning plate positioning plate home position motor has been driven for 1.33 sec. sensor (PI7S) is faulty.
  • Page 56 Chapter 3 Code Detail Description Timing of detection 0002 The stitch motor (front, M7S) or The stitching home position sensor does not go ON the stitching home position when the stitch motor (front) has been driven in sensor (front, MS7S) is faulty. reverse for 0.5 sec or more.
  • Page 57 Chapter 3 Code Detail Description Timing of detection 0002 The front cover switch (MS2S) or The front cover switch is identified to be open for 1 the delivery cover switch (MS3S) sec or more after the start of initial rotation or of is faulty.
  • Page 58 Chapter 3 Code Detail Description Timing of detection 03XX The partition DOSDEV2 is faulty. (For detail code, see below.) 04XX The partition FSTPDEV is faulty. (For detail code, see below.) 05XX The partition DOSDEV3 is faulty. (For detail code, see below.) 06XX The partition PDLDEV is faulty.
  • Page 59 Chapter 3 Code Detail Description Timing of detection A specific drop in voltage has been detected. E606 The hard disk is faulty. 0001 A HD mounting error is detected when the HD is booted from BOOT ROM. 0002 A reading error is detected when the HD is booted from BOOTROM.
  • Page 60 Chapter 3 Code Detail Description Timing of detection 0004 There is a fault in data The communication between the finisher and the communication. The cassette machine is disrupted. pedestal controller or the finisher controller PCB is faulty. E716 There is a fault in the communication between the cassette pedestal and the printer unit. 0000 There is a fault in data An attempt at recovery fails for 2 sec or more after...
  • Page 61 Chapter 3 Code Detail Description Timing of detection 3001 The UFR board cannot be initialized. 3002 The RAM bus cannot be initialized. 3015 No image data arrives at the main controller PCB. E732 There is a reader communication error. 0000 The reader unit cannot be detected at startup.
  • Page 62 Chapter 3 Code Detail Description Timing of detection The controller fan is faulty. 0004 The controller fan has been identified as being at rest. E805 The fixing heat discharge fan is faulty. 0000 The DC controller tried to start it up, but the fan has been identified as being at rest for 5 sec continuously.

  • Page 63: Chapter 4 User Mode Items

    Chapter 4 User Mode Items...
  • Page 65 Contents Contents 4.1 Common Settings .............................. 4-1 4.2 Timer Settings ..............................4-3 4.3 Adjustments and Cleaning ..........................4-4 4.4 Report Generation ............................. 4-5 4.5 System Control Settings ............................ 4-6 4.6 Copier Specifications Settings ........................... 4-7 4.7 Transmission/Reception Specifications Settings ....................4-8 4.8 Box Specifications Settings ..........................

  • Page 67: Common Settings

    Chapter 4 4.1 Common Settings 0006-0742 *Factory default. T-4-1 Mode Description initial functions *copy, fax, box, SEND use it to switch the System Status screen to the Initial screen. (*ON/OFF) use it to give priority to [device] of the System Status screen for display. (*ON/OFF) function after auto clear *return, do not return...
  • Page 68 Chapter 4 Mode Description standard mode for local print paper select (*auto), print count (*1), sorter (*sort/group/stable), double-sided print (*off/on), file delete after print (*off/on), print merge (*off/on) switch language of display ON/*OFF reverse screen color ON/*OFF between-jobs shift *ON/OFF JPEG compression rate at remote scan high, *average, low gamma value at remote scan...

  • Page 69: Timer Settings

    Chapter 4 4.2 Timer Settings 0005-9694 * factory settings. T-4-2 Mode Description set date/time if fax is installed (10-digit number) auto sleep time 10 min, *15 min, 20 min, 30 min, 40 min, 50 min, 1 hr, 90 min, 2 hr to 3 hr to 4 hr change auto clear time 0: none;...

  • Page 70: Adjustments And Cleaning

    Chapter 4 4.3 Adjustments and Cleaning 0005-9696 *factory settings. T-4-3 Mode Description zoom fine adjust -1.0 to+1.0%: 0.1% intervals,*H270% center binding staple edging center binding position change (A3, 11x17)/B4/(A4R, LTRR) auto gradation correction plain paper (full correction/quick correction), heavy paper (full correction/ quick correction) density correction copy/box, black-and-white transmission,...

  • Page 71: Report Generation

    Chapter 4 4.4 Report Generation 0000-4265 *factory settings. T-4-4 Mode Description setup>transmission transmission results report (*only if error, ON, OFF) communication control report>auto print at 100 communications (*ON/OFF), print at specified time (*ON/OFF) setup>fax fax transmission results report (*only if error, ON, OFF) fax communication control report>auto print at 40 communications (*ON/OFF), print at...

  • Page 72: System Control Settings

    Chapter 4 4.5 System Control Settings 0000-4266 *factory settings. T-4-5 Mode Description set system administrator info group ID control register ID, control count; ON/OFF set communication control fax settings, system box settings enable/disable remote UI *ON/OFF limit destinations list ID in destinations table, access No.

  • Page 73: Copier Specifications Settings

    Chapter 4 4.6 Copier Specifications Settings 0000-4267 *factory settings. T-4-6 Mode Description set preference key 1/2 w/ function, *no settings auto sort *ON/OFF priority on image orientation ON/*OFF indicate copy wait time ON/*OFF enable auto vertical/horizontal *ON/OFF rotation change standard mode register/initialize initialize copier ecifications settings Yes, No...

  • Page 74: Transmission/Reception Specifications Settings

    Chapter 4 4.7 Transmission/Reception Specifications Settings 0000-4268 * factory settings. T-4-7 Mode Description common setup>transmission register sending party name (100 max.) function setup register user abbreviation for FTP transmission, permit non-ASCII code (on/*off) clear error file (*ON/OFF) JPEG compression rate (high/*standard/low) process transfer error file (print always, store/print, *OFF) number of retries (0 to 5;...
  • Page 75 Chapter 4 Mode Description line type selection (120, 230V: *push tone/dial, 10PPS; 100V: *20PPS/10PPS/push tone) volume control>alarm (0-8; *4), communication volume (0-8; *4) fax setup>transmission function ECM transmission (*ON/OFF) setup pause length set (*1-15 sec; *4-11 sec; 3-6 sec) auto redial (*on/off)>number of redials (100V: 1-15 (*2)/ 230V: 1-10 (*2), redial interval (2-99 min;...

  • Page 76: Box Specifications Settings

    Chapter 4 4.8 Box Specifications Settings 0000-4269 T-4-8 Mode Description set up/register user box box selection (0-99), box name registration , ID No. (0 to 9999999), file auto deletion (0/ 1/2/3/6/12 hr; 1/2/3/7/30 days; 3 days), reset set standard mode for reading register, initialize set/register fax box box selection (0-49), box name registration,...

  • Page 77: Printer Specifications Settings

    Chapter 4 4.9 Printer Specifications Settings 0000-4270 Making settings if the machine is not equipped with any accessory. * factory settings. T-4-9 Mode Description set specifications number of copies (1 to 2000: *1) double-sided (double-sided, *single sided) pickup>default paper size, default paper type, paper size replacement (*yes/no) print adjustment>super smooth (*yes/no), toner density (YMCK density 8 settings), toner saving (yes/*no)

  • Page 78: Destinations Table Specifications Settings

    Chapter 4 4.10 Destinations Table Specifications Settings 0000-4271 T-4-10 Mode Description register destination register name of destination register one-touch button 4-12...

  • Page 79: Chapter 5 Service Mode

    Chapter 5 Service Mode...
  • Page 81 Contents Contents 5.1 Test Print ................................5-1 5.1.1 Outline ................................ 5-1 5.1.2 Test Print TYPE ............................5-1 5.1.3 Selecting a Test Print TYPE ........................5-1 5.1.4 Gradations (TYPE=4) ..........................5-2 5.1.5 Full Halftone (TYPE=5) ..........................5-2 5.1.6 Grid (TYPE=6) ............................5-3 5.1.7 MCYBk Horizontal Stripe (TYPE=10) ......................

  • Page 83: 2Test Print Type

    Chapter 5 5.1 Test Print 5.1.1 Outline 0006-5673 The machine offers 6 types of test prints (TYPE), enabling identification of a fault in images with reference to test prints. If a fault appearing on a normal print does not show on a test print, the cause may be assumed to be on the PDL input side or the reader unit side.

  • Page 84: Gradations (Type=4)

    Chapter 5 5.1.4 Gradations (TYPE=4) 0006-5696 Use this test print to check gradation, fogging, white lines, or uneven density at the front/rear. a. Gradation If the reproduction of 16 gradations is not as expected, suspect a fault in the drum unit or the laser exposure system. b.

  • Page 85: Grid (Type=6)

    Chapter 5 COLOR-M=1, COLOR-Y/C/K=0 F-5-2 5.1.6 Grid (TYPE=6) 0006-5700 Use this test print to check color displacement, right angle, or straight line. a. Color Displacement If color displacement occurs, suspect a fault in any of the laser exposure system, transfer (intermediate/secondary) unit, or photosensitive drum drive unit.

  • Page 86: Mcybk Horizontal Stripe (Type=10)

    Chapter 5 5.1.7 MCYBk Horizontal Stripe (TYPE=10) 0006-5702 Use this test print to check the density of dark areas of individual colors, balance among colors, and white lines in relation to development. a. Solid Density of Colors and Balance Among Colors - The density must not be appreciably low (light).

  • Page 87: Gradations (Type=12)

    Chapter 5 5.1.8 Gradations (TYPE=12) 0006-5704 Use this test print to check the reproduction of gradation for all colors (YMCBk) at once. F-5-5 5.1.9 Full Color 16 Gradations (TYPE=14) 0006-5705 Use this test print to check gray balance, the reproduction of gradation for individual colors (YMCBk), or fogging. a.

  • Page 88: I/O (I/O Display Mode)

    Chapter 5 5.2 I/O (I/O Display Mode) 5.2.1 I/O (display mode) 0000-5405 The COPIER > I/O screen is shown below. The screen items (only the items required for market service) are described on the next page. Display Adjust Function Option Test Counter DC-CON...

  • Page 89: Dc-Con

    Chapter 5 5.2.2 DC-CON 0000-5406 T-5-2 Address Symbol Display Remarks P001 Cassette 1 size 4 bits enable 16 types of size detection 0 detection (see Table T05-401-01). (input) Cassette 1 size detection 1 Cassette 1 size detection 2 Cassette 1 size detection 3 Cassette 2 size Size detection 0 to 3 enable 16...
  • Page 90 Chapter 5 T-5-3 4-ream actuator Inner Front Cassette paper size Bit 3 Bit 2 Bit 1 Bit 0 STMT R LTR R 11×17 A5 R A4 R B5 R 12×18 No cassette Actuator pressed T-5-4 Address Symbol Display Remarks P002 Developing bias mode (Y) 0: Rectangular wave (output)
  • Page 91 Chapter 5 Address Symbol Display Remarks For R&D Drum ITB motor operation 0: Forward direction Drum ITB motor 0: ON Fixing exhaust heat fan half- 1: Half-speed speed Cleaner fan half-speed 1: Half-speed Power cooling fan half-speed 0: Half-speed P003 Cassette 1 paper feed solenoid 1: ON (output)
  • Page 92 Chapter 5 Address Symbol Display Remarks Two-sided PCB connection 0: Connected Paper delivery cooling fan lock 0: Running, 1: Stopped detection (only operates during two- sided copying) Copier exhaust heat fan lock 0: Running, 1: Stopped detection Manual feed cooling fan lock 0: Running, 1: Stopped detection Power cooling fan lock...
  • Page 93 Chapter 5 Address Symbol Display Remarks P006 For R&D (output) For R&D For R&D For R&D 24-V ON 0: ON Secondary transfer positive/ 0: Positive output, negative switching 1: Negative output Drum unit operation signal 1: ON Cassette heater (for cassette 1/ 0: Heater ON, 1: Heater 2) ON For R&D...
  • Page 94 Chapter 5 Address Symbol Display Remarks For R&D For R&D For R&D For R&D P008 Paper delivery vertical path See separate Table T05- motor current switching 0 401-08. (output) Paper delivery vertical path motor current switching 1 Face-down paper delivery See separate Table T05- motor current switching 0 401-08.
  • Page 95 Chapter 5 Address Symbol Display Remarks Horizontal registration 0: Excitation ON (voltage excitation down status) For R&D For R&D For R&D For R&D For R&D For R&D For R&D For R&D P010 0 to For R&D to P018 (for R&D) P019 Cassette 3 size detection 0 Size detection 0 to 3 enable...
  • Page 96 Chapter 5 Address Symbol Display Remarks Right cover OPEN/CLOSED 1: CLOSED detection PS5D Deck attachment 0: Deck released from copier PS8D Deck paper volume sensor top 0: No paper Deck connection signal 1: Connected detection P021 Deck LED switch 0: LED switch pressed (input) PS4D Deck lifter sensor...
  • Page 97 Chapter 5 Address Symbol Display Remarks (input/ For R&D output) For R&D Cassette heater (for cassette 3/ 0: Heater ON, 1: Heater 4) ON For R&D For R&D For R&D For R&D P027 For R&D (input/ For R&D output) For R&D For R&D For R&D For R&D...

  • Page 98: R-Con

    Chapter 5 Address Symbol Display Remarks Cassette 4 paper detection 1: Paper Pedestal model detection 1: Plain pedestal, 0: Cassette pedestal CL1D Deck conveyor CL 1: CL ON T-5-5 Pulse motor current setting 100% T-5-6 Paper deck pulse motor current setting 100% 5.2.3 R-CON 0000-5407...
  • Page 99 Chapter 5 Address Symbol Display Remarks Size detection sensor drive 1: Document size detected signal P002 For R&D (input) For R&D Size detection signal (AB/ 0: Detect document inch) Size detection signal (inch) 0: Detect document For R&D For R&D For R&D For R&D P003: For R&D...

  • Page 100: Feeder

    Chapter 5 5.2.4 FEEDER 0000-5408 T-5-8 Address Symbol Display Remarks P001 Reverse paper delivery resist 1: ON sensor (input) Reverse paper delivery inlet 1: ON sensor Separation sensor 1: ON P002 0 to 7 (for R&D) P003 U505 Reverse outlet sensor 1: ON (input) U502...
  • Page 101 Chapter 5 Address Symbol Display Remarks P005 0 to 7 (for R&D) P006 Separation motor reverse 1: ON operation (output) Separation motor forward 1: ON operation Separation motor PWM 1: ON Conveyor motor PWM 1: ON Brake 1: ON Paper delivery motor PWM 1: ON P007 (output)

  • Page 102: Sorter

    Chapter 5 Address Symbol Display Remarks P010 DIP SW bit 1 1: ON (input) DIP SW bit 2 1: ON DIP SW bit 3 1: ON DIP SW bit 4 1: ON DIP SW bit 5 1: ON DIP SW bit 6 1: ON DIP SW bit 7 1: ON...
  • Page 103 Chapter 5 Address Symbol Display Remarks Rear junction plate 1: Home position home position junction detection Bundle paper 0: Home position delivery lever home position detection S18D Staple cartridge 1: No cartridge detection S15D Staple detection 1: No staples S17D Stapling home 0: Home position position detection...
  • Page 104 Chapter 5 Address Symbol Display Remarks Stack tray UP/ 1: Startup DOWN motor clock detection detection S14D Staple safety 1: Obstruction detection P006 (output) Front junction motor 1: Permit junction signal (output) Rear junction motor 1: Permit permission signal (output) M6DA Staple motor 0: Forward...
  • Page 105 Chapter 5 Address Symbol Display Remarks Paper delivery motor 0: Current ON OFF signal (output) P008 Push switch (output) 0: ON (input/ output) 24VP detection P009 0 to 7 (for R&D) P010 Paper delivery motor 1: Current low, 0: current switching Current high (output) (output)
  • Page 106 Chapter 5 Address Symbol Display Remarks DIPSW1 bit 3 0: ON DIPSW1 bit 4 0: ON DIPSW1 bit 5 0: ON DIPSW1 bit 6 0: ON DIPSW1 bit 7 0: ON DIPSW1 bit 8 0: ON T-5-10 Address Symbol Display Remarks P001 (output)
  • Page 107 Chapter 5 Address Symbol Display Remarks Tray UP/DOWN 1: DOWN motor DOWN drive output Tray UP/DOWN 1: UP motor UP/DOWN drive output 8 to 15 P003 (output) LED2 lighting signal 0: Lit output Height sensor (input) - LED1 lighting signal 1: Lit output Height sensor...
  • Page 108 Chapter 5 Address Symbol Display Remarks 8 to 15 P006 Staple tray paper 0: Paper detection signal (output) First feed motor A phase (output) First feed motor B phase (output) Second feed motor clock input Inlet feed motor clock input First feed motor clock input Paper delivery motor...
  • Page 109 Chapter 5 Address Symbol Display Remarks Rotary motor clock detection signal 8 to 15 P008 Stacker unit EEPROM clock (output) Stacker unit EEPROM data output Stacker unit EEPROM CS * LWR (input/ output) * HWR (input/ output) * RD (input/output) * AS (input/output) Stacker unit EEPROM data input...
  • Page 110 Chapter 5 Address Symbol Display Remarks P010 0 to 15 (for R&D) P011 0 to 15 (for R&D) P012 Stapler connection 1: Connected detection signal (output) Staple cartridge 1: Cartridge detection No staple detection 1: Staple signal PI11 Tray 1 detection 1: Paper signal PI12...
  • Page 111 Chapter 5 Address Symbol Display Remarks PI18 Rotary guide OPEN 1: OPEN detection signal 8 to 15 P016 DIP SW3 bit 1 1: ON (output) DIP SW3 bit 2 1: ON DIP SW3 bit 3 1: ON DIP SW3 bit 4 1: ON DIP SW3 bit 5 1: ON...
  • Page 112 Chapter 5 Address Symbol Display Remarks (output) Rotary motor reverse 1: Reverse drive output Paper delivery motor 1: Reverse reverse drive output Paper delivery motor output1: Forward forward drive Staple motor reverse 1: Reverse drive output Staple motor 1: Forward forward drive output 8 to 15 P019...
  • Page 113 Chapter 5 Address Symbol Display Remarks Height sensor ON/ Staple mover motor 0: During drive current switching Matching motor 0: During drive current switching 8 to 15 P021 Belt retraction 1: ON solenoid drive signal (output) Buffer outlet 1: ON solenoid drive signal Buffer inlet solenoid 1: ON...
  • Page 114 Chapter 5 Address Symbol Display Remarks Paper folder motor 0: Reverse reverse drive output SL1S First deflecting plate signal1: ON solenoid drive SL2S Second deflecting 1: ON plate solenoid drive signal 8 to 15 P024 (output) Conveyor plate- 1: ON adjoining solenoid drive signal Paper positioning...
  • Page 115 Chapter 5 Address Symbol Display Remarks P026 PI4S Paper folder motor clock detection signal (output) PI1S Paper push plate motor clock detection signal PI14S Paper push plate 1: Home position home position detection signal PI5S Matching plate home 0: Home position position detection signal 8 to 15...
  • Page 116 Chapter 5 Address Symbol Display Remarks P028 Paper positioning plate motor A phase output (output) Paper positioning plate motor B phase output Paper push plate motor PWM Feed motor current 0: Drive switching Feed motor A phase output Feed motor B phase output Paper push plate 0: Reverse...
  • Page 117 Chapter 5 Address Symbol Display Remarks 8 to 15 P030 PI19S Second paper sensor 0: Paper paper detection signal (output) PI20S Third paper sensor 0: Paper paper detection signal MS5S Stitch operation 1: Home position home position detection signal 2 MS7S Stitch operation 1: Home position...
  • Page 118 Chapter 5 Address Symbol Display Remarks sensor connector connection detection Paper positioning 1: Connected plate home position sensor connector connection detection Paper fold home 0: Home position position detection signal 8 to 15 P032 0 to 15 P033 MS4S No staple detection 1: Staple signal 2 (output)

  • Page 119: Mn-Con

    Chapter 5 Address Symbol Display Remarks DIP SW1 bit 3 0: ON DIP SW1 bit 4 0: ON DIP SW1 bit 5 0: ON DIP SW1 bit 6 0: ON DIP SW1 bit 7 0: ON DIP SW1 bit 8 0: ON 8 to 15 P035 to...
  • Page 120 Chapter 5 Address Symbol Display Remarks Operation permission 0: Permitted, 1: Not (control card) permitted Operation permission (coin 0: Permitted, 1: Not vendor) permitted P005 0 to 7 For R&D P006 Open interface control 0: Ready, 1: Not ready (PRDY signal) (input) Open interface setting Mode 0...
  • Page 121 Chapter 6 Outline of Components...
  • Page 123 Contents Contents 6.1 Clutch/Solenoid ..............................6-1 6.1.1 Reader Unit ..............................6-1 6.1.2 Printer Unit ..............................6-1 6.2 Motor ................................. 6-2 6.2.1 Reader Unit ..............................6-2 6.2.2 Printer Unit ..............................6-2 6.3 Fan ..................................6-4 6.3.1 Reader Unit ..............................6-4 6.3.2 Printer Unit ..............................6-4 6.4 Sensor ................................

  • Page 125: Clutch/Solenoid

    Chapter 6 6.1 Clutch/Solenoid 6.1.1 Reader Unit 0001-0290 The reader unit has no clutch or solenoid. 6.1.2 Printer Unit 0001-0320 T-6-1 Item Notation Name Description Clutch duplex registration clutch matches the position of images on double-sided prints. duplex pickup clutch controls the timing of pickup for double-sided printing.

  • Page 126: Motor

    Chapter 6 6.2 Motor 6.2.1 Reader Unit 0001-0335 T-6-2 Item Notation Name Description Motor scanner motor drives the scanner system. 6.2.2 Printer Unit 0001-0355 T-6-3 Item Notation Name Description Motor drum ITB motor drives the drum/intermediate transfer unit. laser scanner motor (Y) drives the laser scanner (Y).
  • Page 127 Chapter 6 Item Notation Name Description toner container motor (Bk) stirs toner inside the toner container (Bk). fixing motor drives the fixing unit. horizontal registration motor matches the horizontal registration position for paper. duplex feeder motor moves paper to the duplex unit. F-6-2...

  • Page 128: Fan

    Chapter 6 6.3 Fan 6.3.1 Reader Unit 0001-0392 The reader unit does not have fans. 6.3.2 Printer Unit 0001-0384 T-6-4 Item Notation Name Description FM 1 power supply cooling fan cools the power supply unit. fixing heat discharge fan discharges heat from the fixing unit. machine heat discharge fan discharges heat from inside the machine.

  • Page 129: Sensor

    Chapter 6 6.4 Sensor 6.4.1 Reader Unit 0001-0393 T-6-5 Item Notation Name Description Sensor original size sensor detects original size. original size sensor detects original size. copyboard cover sensor detects the state (open/closed) of the copyboard cover. home position sensor detects the home position of the scanner.
  • Page 130 Chapter 6 Item Notation Name Description PS12 face-down delivery sensor 1 detects face-down delivery. PS13 delivery vertical path cover detects the state (open/closed) of the open/closed sensor delivery vertical path cover. PS14 cassette 1 paper level sensor (A) detects the level of paper inside the cassette 1 (A) PS15 cassette 1 paper level sensor (B)
  • Page 131 Chapter 6 Item Notation Name Description fixing thermal switch detects the temperature at the ends of the fixing roller. TPS1 SALT sensor stabilizes development characteristics (SALT). ATR sensor (Y) executes automatic toner density correction (ATR; Y) ATR sensor (M) executes automatic toner density correction (ATR;...

  • Page 132: Switch

    Chapter 6 6.5 Switch 6.5.1 Reader Unit 0001-0425 The reader unit does not have switches. 6.5.2 Printer Unit 0001-0430 T-6-7 Item Notation Name Description Switch main power switch turns on/off the main power. cassette 1 size detecting switch detects the size of paper inside the cassette 1. cassette 2 size detecting switch detects the size of paper inside the cassette 2.

  • Page 133: Lamps, Heaters, And Others

    Chapter 6 6.6 Lamps, Heaters, and Others 6.6.1 Reader Unit 0001-0436 T-6-8 Item Notation Name Description Lamp scanning lamp illuminates an original. Heater anti-condensation heater prevents condensation on a mirror. anti-condensation heater prevents condensation on a lens. 6.6.2 Printer Unit 0001-0437 T-6-9 Item...
  • Page 134 Chapter 6 ELCB1 PLG1 F-6-6 6-10...

  • Page 135: Pcbs

    Chapter 6 6.7 PCBs 6.7.1 Reader Unit 0001-0442 T-6-10 Ref. Name Description reader controller PCB controls the reader unit/ADF. interface PCB communicates image information read by the reader unit to the printer unit. inverter PCB controls the scanning lamp. CCD/AP PCB drives the CCD/processes analog images.
  • Page 136 Chapter 6 Notation Name Description [19] Auto registration sensor R (light- reads the image position correction pattern emitting) detection PCB [20] Auto registration sensor R (light- reads the image position correction pattern receiving) detection PCB [21] Duplex driver PCB controls the sensors and motors inside the duplex unit [22] Microswitch PCB...
  • Page 137 Chapter 6 [33] [10] [39] [14] [13] [38] [12] [42] [35] [11] [43] [34] [25] [41] [26] [24] [23] [15] [16] [36] [37] [40] [18] [29] [17] [22] [31] [19] [20] [32] [27] [27] [24] [28] [31] [27] [27] [21] F-6-7 6-13...
  • Page 138 Chapter 6 6-14...
  • Page 139 Chapter 7 System Construction...
  • Page 141 Contents Contents 7.1 Construction ..............................7-1 7.1.1 Functional Construction ..........................7-1 7.1.2 Arrangement of Major PCBs ........................7-2 7.2 System Construction ............................7-4 7.2.1 System Construction of the Pickup/Delivery Options ................7-4 7.2.2 System Configuration and Print/Transmission Accessories ..............7-5 7.2.3 Functions of Printing/Transmission Accessories ..................

  • Page 143: Construction

    Chapter 7 7.1 Construction 7.1.1 Functional Construction 0000-4278 The machine can broadly be divided into the following functional blocks: Original exposure system Reader control system Printer control General control system system DC controller Main controller Image formation system [10] [11] Pickup/ [12] Side paper...

  • Page 144: Arrangement Of Major Pcbs

    Chapter 7 7.1.2 Arrangement of Major PCBs 0006-8366 The machine's major PCBs are wired as indicated in the following diagram: Reader unit J102 J204 J203 J206 J103 J205 J307 J601 J303 Printer unit J511 J607 J608 J1301 J115 J114 J1209 J1303 [10] J1501,J1502...
  • Page 145 Chapter 7 [9] Main controller PCB (sub) [21] Heater control PCB [10] Main controller PCB (main) [22] DC power supply PCB (1) [11] Drive PCB [23] DC power supply PCB (2) [12] Duplex driver PCB The symbol <=> in the diagram indicates major wiring connections, and does NOT indicate the direction of signals. The major PCBs within the machine's main controller are connected as follows: J1400 [13]...

  • Page 146: System Construction

    Chapter 7 7.2 System Construction 7.2.1 System Construction of the Pickup/Delivery Options 0000-4246 A system may be configured as follows: [14] [17] [10] [11] [15] [16] *[5] [12] [15] [13] [16] F-7-4 T-7-4 [1] Finisher-M1 [10] Slide Paper Deck-P1 [2] Saddle Finisher-N2 [11] Card Reader-D1 [3] Finisher-N1 [12] Plain Pedestal-C1...

  • Page 147: System Configuration And Print/Transmission Accessories

    Chapter 7 7.2.2 System Configuration and Print/Transmission Accessories 0006-8287 The machine may be configured as follows: [12] [8A] [8B] [10] [7A] [7B] [11] F-7-5 [1] Super G3 Fax Board-M2 [2] Ethernet Board (standard) [3] UFR Board or Open Interface Board [4] USB Interface Board or TokeRing Board [5] Image Conversion Board-A2 [6] PS Print Server Unit-C1...

  • Page 148: Functions Of Printing/Transmission Accessories

    Chapter 7 7.2.3 Functions of Printing/Transmission Accessories 0006-8352 T-7-5 GDI-UFR printing -> - UFR Printer and Scanner Kit-A2 LIPS printing -> - UFR Printer and Scanner Kit-A2 - PDL Expansion Kit (LIPS)-A2 LIPS/PS kanji printing -> - UFR Printer and Scanner Kit-A2 - PDL Expansion Kit (LIPS/PS kanji)-A2 Transmitting ->...

  • Page 149: Overview Of Printing/Transmitting Accessories

    Chapter 7 7.2.4 Overview of Printing/Transmitting Accessories 0006-8332 The following gives an outline of individual accessories; for details, see the descriptions found in subsequent chapters: 1) UFR Printer and Scanner Kit-A2 Adds GDI-UFR printing functions and scanning functions associated with ScanGear. 2) PDL Expansion Kit (LIPS)-A2 Adds LIPS printing functions.

  • Page 150: Product Specifications

    Chapter 7 7.3 Product Specifications 7.3.1 Type and Functions 0005-9070 Copyboard Flat-bed Body Desk-top Photosensitive medium OPC drum 30.6 mm dia. (4 pc.) Exposure method Laser exposure Charging method Roller charging Development method Dry, 2-component Color Dry, 2-component Cassette pickup method Separation retard Multifeeder pickup Simple retard...

  • Page 151: Function List

    Chapter 7 7.4 Function List 7.4.1 Print Speed 0006-3356 First Print Time T-7-6 Unit: sec Full-color Monochrome A4, plain (64 g/m2 to 105 g/m2) 12.8 (simplex model) 9.5 (simplex model) 13.1 (duplex model) 9.8 (duplex model) Printing Speed - Plain Paper Mode (64 g/m2 to 105 g/m2) T-7-7 unit: prints/min Paper size...
  • Page 152 Chapter 7 - Thick Paper Mode (more than 105 g/m2) T-7-8 unit: prints/min Paper size Cassette, Manual Side paper Face-down, Face-up, single- feeder, deck, single- double- double- sided single- sided sided sided sided 6.75 5.13 6.75 5.13 6.75 5.13 STMT-R 6.75 5.13 6.75...

  • Page 153: Print Size

    Chapter 7 unit: prints/min Paper size Cassette, single-sided Manual feeder, single-sided LTR-R - Monochrome, transparency T-7-10 unit: prints/min Paper size Cassette, single-sided Manual feeder, single-sided LTR-R 7.4.2 Print Size 0006-3390 T-7-11 Manual Feed Side Paper Cassette Duplexing Cassette Tray Deck Pedestal Unit*2 <Paper Size>...
  • Page 154 Chapter 7 Manual Feed Side Paper Cassette Duplexing Cassette Tray Deck Pedestal Unit*2 LTR-R STMT-R postcard T-7-12 Manual Side Paper Cassette Duplexing Cassette Feed Tray Deck Pedestal Unit*2 <Paper Type> light paper (up to 64 g/m2) plain paper (64 to 105 g/m2) heavy paper (up to 209 g/2) recycled paper...

  • Page 155: Others

    Chapter 7 7.4.3 Others 0006-3415 T-7-13 Operation Temperature range 15 to 32.5 deg C environment Humidity range 25 to 75% Atmospheric pressure range 810.6 to 1013.3 hpa (0.8 to 1.0 atm) Operating noise In operation 74 dB or less In standby 50 dB or less Power supply 100 V...

  • Page 156: Reader Unit Specifications

    Chapter 7 7.4.4 Reader Unit Specifications 0006-3419 T-7-14 Copyboard Fixed Original size detection Feed sensors, reading CCD; copyboard cover angle Original type Sheet, book, 3-D object (2 kg max.) Maximum original size 297 mm x 432 mm Reproduction ratio 100%, Reduce I (1:0.250), Reduce II (1:0.500), Reduce III (1:0.611), Reduce IV (1:0.707), Reduce V (1:0.816), Reduce VI (1:0.865);...
  • Page 157 Chapter 8 Upgrading...
  • Page 159 Contents Contents 8.1 Construction of Firmware ..........................8-1 8.2 Outline of the Service Support Tool ........................8-2 8.3 Network Interface of the Machine with the SST in Use ................... 8-5...

  • Page 161: Construction Of Firmware

    Chapter 8 8.1 Construction of Firmware 0000-5449 The iR C3200 is taken as an example from this section. (i.e., The information described from here are common in iR C3200 series.) The construction of the machine's firmware is as follows: T-8-1 Firmware Function Location...

  • Page 162: Outline Of The Service Support Tool

    Chapter 8 8.2 Outline of the Service Support Tool 0000-5450 The service support tool (SST, hereafter) provides the following functions: PC for servicing work iRC3200 Initializing the HDD HDD settings information Downloading firmware Firmware Flash ROM Uploading backup data Backup data Downloading backup data Back up RAM F-8-2...
  • Page 163 Chapter 8 Main power on keypad, 2 + 8 on keypad, 1 + 7 switch ON Download control Boot ROM program Boot program (safe mode) System program In service mode: COPIER > Function > SYSTEM > DOWNLOAD Download control program (normal mode) Download mode Download mode...
  • Page 164 Chapter 8 T-8-2 Function Download mode Normal mode Safe mode Formatting the HDD All inclusive BOOTDEV DOSDEV FSTDEV DOSDEV2 FSTPDEV DOSDEV3 PDLDEV DOSDEV4 DOSDEV5 Downloading firmware - System - System - Language - Language - RUI - RUI - Boot - Boot - G3Fax - Dcon...

  • Page 165: Network Interface Of The Machine With The Sst In Use

    Chapter 8 8.3 Network Interface of the Machine with the SST in 0000-5451 The machine communicates with the SST using the Ethernet protocol (TCP/IP). The machine offers the following 2 sets of network settings: user environment network settings (user mode>system control settings>network settings) service network settings (IP address: 172.16.1.100;...
  • Page 166 Chapter 8 If you start up the machine by pressing 1 + 7, the machine indicates 'FIXIP' in the upper right of the LCD to distinguish its state from normal. F-8-5...
  • Page 167 Chapter 8 If a TokenRing board is installed, the Ethernet interface is disabled. If you, on the other hand, start up the machine by pressing 1 + 7 or 2 + 8, the TokenRing interface will be disabled while the Ethernet interface remains enabled; thus, you need not remove the TokenRing board when connecting the SST.
  • Page 168 Chapter 8...
  • Page 169 Dec 3 2004...

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