Table of Contents
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(Compatible with IntelliComm
EasyTouch
IMPORTANT SAFETY INSTRUCTIONS
READ AND FOLLOW ALL INSTRUCTIONS
SAVE THESE INSTRUCTIONS
®
, IntelliTouch
IntelliFlo
Variable Speed Programmable Pump
®
communication center and
®
and SunTouch
AUTO
HEATER
SPA
100 ° F/95 ° F
AIR
70 ° F
MON
09:30 AM
®
VS-3050
™
control systems)
Installation
User's Guide
and
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Table of Contents
Troubleshooting
Related Manuals for Pentair INTELLIFLO VS-3050
Summary of Contents for Pentair INTELLIFLO VS-3050
- Page 1 (Compatible with IntelliComm ® EasyTouch , IntelliTouch IMPORTANT SAFETY INSTRUCTIONS READ AND FOLLOW ALL INSTRUCTIONS SAVE THESE INSTRUCTIONS IntelliFlo Variable Speed Programmable Pump ® communication center and ® ™ and SunTouch AUTO HEATER 100 ° F/95 ° F 70 ° F 09:30 AM Installation User’s Guide...
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Page 2: Technical Support
Company Corporation. Unless noted, names and brands of others that may be used in this document are not used to indicate an affiliation or endorsement between the proprietors of these names and brands and Pentair Water Pool and Spa, Inc. Those names and brands may be the trademarks or registered trademarks of those parties or others. -
Page 3: Table Of Contents
Important Safety Precautions ... ii Section 1: IntelliFlo VS-3050 Overview ... 1 IntelliFlo VS-3050 Variable Speed Pump ... 1 IntelliFlo VS-3050 models ... 1 External Control ... 1 Features ... 2 IntelliFlo Motor Assembly ... 2 IntelliFlo Drive Assembly and Control Panel ... 3 IntelliFlo Operator Control Panel ... -
Page 4: Important Safety Precautions
Guide. Failure to follow warnings and instructions can result in severe injury, death, or property damage. Call (800) 831-7133 for additional free copies of these instructions. Please refer to www.pentair.com for more information related to these products. SUCTION ENTRAPMENT HAZARD Pool and spa pumps move large volumes of water, which can pose extreme danger if a person’s hair comes in... - Page 5 This cover must be replaced within seven (7) years from installation (or earlier if the cover becomes damaged in any way). (continued) Regularly inspect all covers for shut off the pump, post a notice IntelliFlo VS-3050 Installation and User’s Guide...
- Page 6 For information about the Virginia Graeme Baker Pool and Spa Safety Act, contact the Consumer Product Safety Commission at (301) 504-7908 or visit www.cpsc.gov. NOTE: Always turn off all power to the pool pump before installing the cover or working on any suction outlet. IntelliFlo VS-3050 Installation and User’s Guide (continued)
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Page 7: General Installation Information
January 1, 2008, the pump's default circulation speed MUST be set to the LOWEST SPEED, with a high speed override capability being for a temporary period not to exceed one normal cycle, or two hours, whichever is less. (continued) IntelliFlo VS-3050 Installation and User’s Guide... - Page 8 Blank Page IntelliFlo VS-3050 Installation and User’s Guide...
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Page 9: Section 1: Intelliflo Vs-3050 Overview
IntelliFlo VS-3050 Variable Speed Pump The IntelliFlo VS-3050 variable speed pump is well suited for all of your pool, spa, cleaner, waterfall and other water application. Using the control panel, IntelliFlo can use one of the four selectable preset speeds or the pump speed can be adjusted to run at a specific speed. -
Page 10: Features
Detects and prevents damage from under and over voltage conditions • Protects against freezing • Communicates with a Pentair EasyTouch, IntelliTouch or SunTouch control system or IntelliComm communication center via a two-wire cable connection • Easy to use operator control panel •... -
Page 11: Intelliflo Drive Assembly And Control Panel
IntelliFlo VS-3050 Drive Assembly and Control Panel The IntelliFlo drive assembly consists of an operator control panel and the system electronics that drive the motor. The drive microprocessor controls the motor by changing the frequency of the current it receives together with changing the voltage to control the rotational speed. -
Page 12: Intelliflo Operator Control Panel
IntelliFlo VS-3050 Operator Control Panel The IntelliFlo VS-3050 operator control panel provides manual speed controls for the pump. There are four preset speed buttons that can be selected. The Up and Down button is used to adjust the pump speed. The selected speed can be saved and assigned to one of the speed buttons. -
Page 13: Section 2: Operating Intelliflo Vs-3050
This section describes how to use the IntelliFlo VS-3050 pump control panel. Setting the pump preset speed IntelliFlo operates using one of the preset speeds. Use the speed buttons to select the preset speeds. To set the pump speed 1. Ensure that the pump is powered on and the green power LED is on. -
Page 14: Starting The Pump
Note: The pump can automatically restart if the communication cable is connected. Resetting the pump to factory defaults The IntelliFlo VS-3050 pump can be reset to the factory default settings. All previously adjusted pump speeds that were saved will be erased. -
Page 15: Priming The Pump For The First Time Or After Service
Priming the pump for the first time, or after service Before the IntelliFlo VS-3050 pump is started for the first time it must be primed. To prime a pump means filling the pump and suction pipe with water. This process evacuates the air from all the suction lines and the pump. -
Page 16: Priming The Pump
Release all pressure from filter, pump, and piping system; see the filter owner’s manual. • In a flooded suction system (water source higher than pump), the IntelliFlo VS-3050 pump will prime itself when suction and discharge valves are opened. •... -
Page 17: External Control With Intellicomm Communication Center
External Control with IntelliComm Communication Center The IntelliFlo VS-3050 can be remotely controlled by the Pentair IntelliComm Communication Center using an optional communications cable (P/N 350122). The IntelliComm provides four pairs of input terminal connections. These inputs are actuated by either 15 - 240 VAC or 15 - 100 VDC. Using the device's inputs, the programmed IntelliFlo pump speeds can be controlled. -
Page 18: Connecting Intelliflo To An Easytouch System
Connecting IntelliFlo VS-3050 to an EasyTouch System The IntelliFlo can be controlled by an EasyTouch system via the RS-485 communication cable (P/N 350122). In this configuration, EasyTouch starts, stops and controls the speed of the IntelliFlo pump. When the EasyTouch does this, it rewrites the IntelliFlo memory, which can take several seconds. This causes a delay after a command is given on the EasyTouch control panel until the IntelliFlo physically responds. - Page 19 9. Insert the screw terminal onto the EasyTouch COMPORT (J20) board connector. Note: Multiple wires may be inserted into a single screw terminal. Pin 6 (Green) IntelliFlo connector pin configuration EasyTouch COMPORT (J20) Indoor Control Panel IntelliChlor IntelliFlo RF Transceiver IntelliFlo VS-3050 Installation and User’s Guide Control panel motherboard Pin 7 (Yellow)
- Page 20 12. Close the EasyTouch load center front door. Fasten the two spring latches. 13. Switch the power on to the EasyTouch load center. Control panel access screw IntelliFlo VS-3050 Installation and User’s Guide EasyTouch Load Center (front view) Control panel access screw...
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Page 21: Connecting Intelliflo To An Intellitouch System
Connecting IntelliFlo VS-3050 to an IntelliTouch System The IntelliFlo VS-3050 can be controlled by an IntelliTouch system via the RS-485 communication cable (P/N 350122). In this configuration, IntelliTouch starts, stops and controls the speed of the IntelliFlo pump. When the IntelliTouch does this, it rewrites the IntelliFlo memory, which can take several seconds. This causes a delay after a command is given on the IntelliTouch control panel until the Intelliflo physically responds. - Page 22 8. Install the high voltage cover panel and secure it with the two retaining screws. 9. Close the load center front door. Fasten the two spring latches. 10. Switch the power on to the load center. IntelliFlo VS-3050 Installation and User’s Guide Pin 6 (Green)
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Page 23: Connecting Intelliflo To A Suntouch System
Connecting IntelliFlo VS-3050 to a SunTouch System The IntelliFlo VS-3050 can be controlled by a SunTouch system via the RS-485 communication cable (P/N 350122). To connect the two wire RS-485 cable from the IntelliFlo VS-3050 drive assembly to the motherboard located in the SunTouch Power Center: WARNING - Switch OFF main system power to the SunTouch Power Center before making any connections. - Page 24 Blank Page IntelliFlo VS-3050 Installation and User’s Guide...
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Page 25: Section 3: User Maintenance
The following information describes how to service and maintain the IntelliFlo VS-3050 pump. Pump Strainer Basket The strainer, sometimes referred to as the “Hair and Lint Pot,” is in front of the of the pump. Inside there is a basket which must be kept clean of leaves and debris at all times. View the basket through the top see through lid to inspect for leaves and debris. -
Page 26: Motor Service
When replacing the motor, be certain that the motor support is correctly positioned to support the size of motor being installed. IntelliFlo VS-3050 Installation and User’s Guide (Continued) -
Page 27: Winterizing
For instructions about how to prime the IntelliFlo pump, refer to “Priming the pump for the first time or after servicing,” on page 7. IntelliFlo VS-3050 Installation and User’s Guide... - Page 28 Blank Page IntelliFlo VS-3050 Installation and User’s Guide...
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Page 29: Section 4: Installation And Removal
The following information describes how to install the IntelliFlo VS-3050 pump. Note: Before installing this product, read and follow all warning notices and instructions on page ii. IntelliFlo VS-3050 Kit Contents • IntelliFlo VS-3050 pump Installing the IntelliFlo Only a qualified service person should install the IntelliFlo pump. -
Page 30: Wiring The Intelliflo
2. If the system includes a filter, the filter must be in a clean condition prior to setting up the maximum flow condition. 3. Remove the drain plug from the pump strainer housing and install the vacuum gage into the 1/4" NPT housing opening. IntelliFlo VS-3050 Installation and User’s Guide BONDING LUG... -
Page 31: Pump Disassembly
The screw is a left-handed thread and loosens in a clockwise direction. 8. Use a flat blade screwdriver to hold the motor shaft. The motor shaft has a slot on the end which is accessible through the center of the fan cover. IntelliFlo VS-3050 Installation and User’s Guide... -
Page 32: Pump Reassembly/Seal Replacement
Note: The polished and lapped faces of the seal could be damaged if not handled with care. IntelliFlo VS-3050 Installation and User’s Guide MOTOR BOLT (4x) -
Page 33: Drive Assembly Removal And Installation
Drive Assembly Removal and Installation To remove the IntelliFlo VS-3050 drive and control panel from the motor assembly: 1. Make sure all electrical breakers and switches are turned off before removing the drive. 2. Disconnect the RS-485 communication cable from the pump. -
Page 34: Illustrated Parts List
SCREW SET 4-40 X 1-1/8 WFE SCKT CAP 18-8 s/s (QTY 2) 072183 WASHER FLAT ¼ X 5/8 20 GA THICK 18-8 s/s (QTY 2) IntelliFlo VS-3050 Installation and User’s Guide Item Part Description 072184 WASHER 3/8 ID X 7/8 OD .05 THICK... -
Page 35: Intelliflo Pump Dimensions
IntelliFlo VS-3050 Pump Dimensions Intelliflo VS-3050 Flow and Power vs Flow Pump Curve IntelliFlo VS-3050 Electrical Specifications Circuit Protection: Two-pole 20 AMP device at the Electrical Panel. Input: 230 VAC, 50/60 Hz, 3200 Watts IntelliFlo VS-3050 Installation and User’s Guide... - Page 36 Blank Page IntelliFlo VS-3050 Installation and User’s Guide...
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Page 37: Section 5: Troubleshooting
Warning and Alarm conditions The IntelliFlo VS-3050 alarms and warnings are indicated by flashing LEDs on the control panel. For example, if a “Drive Temperature” warning occurs, the LED will blink two times, then Off, then blink two times. -
Page 38: General Intelliflo Troubleshooting Problems
Use the following general troubleshooting information to resolve possible problems with your IntelliFlo pump. Note: Switch the main power off to the pump before attempting service or repair. l i a y t i IntelliFlo VS-3050 Installation and User’s Guide l l i l l i v i t... -
Page 39: Problems And Corrective Action
’ c i l l i t . f f l l i . y l t t i " " " . " IntelliFlo VS-3050 Installation and User’s Guide . t i y l l l i t... - Page 40 Notes IntelliFlo VS-3050 Installation and User’s Guide...
- Page 41 Notes IntelliFlo VS-3050 Installation and User’s Guide...
- Page 42 Notes IntelliFlo VS-3050 Installation and User’s Guide...
- Page 43 Notes...
- Page 44 *357269* P/N 357269 Rev. D...
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