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Habasit PQ-18 Use And Maintenance Manual

Heating welder
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Habasit Italiana S.p.A.
Via del Lavoro 50
I-31016 – Cordignano (TV)
Tel.: +39 0438 9113
Fax: +39 0438 912374
Author:
AA
Edition:
03/2014
Replaces: 06/2013
Use and maintenance manual
Use and maintenance manual
PQ-18
PQ-18 Heating welder
Page 1 of 20

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  • Page 1 Habasit Italiana S.p.A. Via del Lavoro 50 Use and maintenance manual I-31016 – Cordignano (TV) PQ-18 Tel.: +39 0438 9113 Fax: +39 0438 912374 Author: Page 1 of 20 Edition: 03/2014 Replaces: 06/2013 PQ-18 Heating welder Use and maintenance manual...

  • Page 2: Table Of Contents

    Habasit Italiana S.p.A. Via del Lavoro 50 Use and maintenance manual I-31016 – Cordignano (TV) PQ-18 Tel.: +39 0438 9113 Fax: +39 0438 912374 Author: Page 2 of 20 Edition: 03/2014 Replaces: 06/2013 CONTENTS INTRODUCTION ............................3 GENERAL INFORMATION ........................3 ............................

  • Page 3: Introduction

    After the burr on the tip of the joint is removed with a blade or rectified, an excellent quality round belt is obtained. The PQ-18 welder is suited for on-site installation or for medium/small mass production in a workshop. PQ-18 is used indistinctively to indicate models: ...

  • Page 4: General Warnings

    1.2.3 Improper use The PQ-18 heating welder was exclusively designed for the applications described in this user manual. Inappropriate use or application for purposes other than those described in the manual are inadmissible. Habasit is not liable for the consequences due to improper use.

  • Page 5: Supply Conditions

    Qty. Item Code Welder 1x230V~ EURO per PQ-18/8 H08N060924 Welder 1x120V~ USA per PQ-18/6 H08N060925 Guiding tongs with PQ-18/0 holding device H080690240 Operating instructions Available accessories Also refer to chapter “REQUIRED ACCESSORIES”.  Cutting device S-16 (H080690010). Figure 5: Cutting device S-16...

  • Page 6: General Machine Description

    Habasit Italiana S.p.A. Via del Lavoro 50 Use and maintenance manual I-31016 – Cordignano (TV) PQ-18 Tel.: +39 0438 9113 Fax: +39 0438 912374 Author: Page 6 of 20 Edition: 03/2014 Replaces: 06/2013 2 General machine description Figure : 1 Overall view Pos.

  • Page 7: Technical Specifications

    Edition: 03/2014 Replaces: 06/2013 Technical Specifications Characteristics Value  ELECTRICAL DATA 1x230 V 50/60 Hz (PQ-18/8) - Rated power voltage 1x120 V 50/60 Hz (PQ-18/6) - Total installed power  PRODUCTION mm [inc] 2÷15 [0,08 ÷0,6] - Belt diameter °C [°F]...

  • Page 8: Operating Mode

    Habasit Italiana S.p.A. Via del Lavoro 50 Use and maintenance manual I-31016 – Cordignano (TV) PQ-18 Tel.: +39 0438 9113 Fax: +39 0438 912374 Author: Page 8 of 20 Edition: 03/2014 Replaces: 06/2013 Operating mode The heating power and the output control of the welder [2], in combination with the heating plate [1], are optimally adapted to the energy requirement for butt-end welding of thermoplastic round belts.

  • Page 9: Welding Of Round Belts

    Procedure: refer to the Habasit Polycord joint guide.  Cut thermoplastic round belt to length at right angles with cutting device S-16 (available accessories). Refer to the Habasit guide to determine belt length  Lock locking spring [3] in appropriate position.

  • Page 10: Maintenance

    Habasit Italiana S.p.A. Via del Lavoro 50 Use and maintenance manual I-31016 – Cordignano (TV) PQ-18 Tel.: +39 0438 9113 Fax: +39 0438 912374 Author: Page 10 of 20 Edition: 03/2014 Replaces: 06/2013 7 Maintenance Always keep the welding device clean. Clean the heating plate [1] regularly and remove all material residues.

  • Page 11: Warranty

    Enter codes based on Drawings, see chapter “SPARE PARTS” and, if possible, the power voltage required for mains connection. The use of other branded spare parts that do not meet Habasit specifications is prohibited. Habasit is not liable for the use of non-original Habasit spare parts.

  • Page 12: Dismantling And Scrapping

    Page 12 of 20 Edition: 03/2014 Replaces: 06/2013 8 Dismantling and scrapping The press must be uninstalled by HABASIT Assistance Service technicians or authorized HABASIT technicians with experience in:  Machine assembly/disassembly  Assembly/disassembly of the electrical, pneumatic and hydraulic plant, consulting the corresponding diagrams.

  • Page 13: Customer Service

    Page 13 of 20 Edition: 03/2014 Replaces: 06/2013 9 Customer service For any further clarifications, contact Habasit Italiana S.p.A. customer service at the following address: Habasit Italiana S.p.A. Via del Lavoro, 50. 31016 CORDIGNANO (TV) - ITALY Phone: +39 0438 9113...
  • Page 14 Habasit Italiana S.p.A. Via del Lavoro 50 Use and maintenance manual I-31016 – Cordignano (TV) PQ-18 Tel.: +39 0438 9113 Fax: +39 0438 912374 Author: Page 14 of 20 Edition: 03/2014 Replaces: 06/2013 PQ-18 Heating welder Appendixes...

  • Page 15: Spare Parts List

    10 Spare parts list 10.1 Welder WELDER POS. CODE DESCRIPTION H080700024 TEFLON COATED PQ-18 HEATING PLATE H080701015 M4X8 FLAT-TIPPED GRUB SCREW H08N060926 PQ-18 WELDER CABLE SUPPORT H08N060925 WELDER 120 Vac PLUG SOCKET USA H08N060924 WELDER 230 Vac PLUG SOCKET EURO...

  • Page 16: Guiding Tongs With Holding Device

    Habasit Italiana S.p.A. Via del Lavoro 50 Use and maintenance manual I-31016 – Cordignano (TV) PQ-18 Tel.: +39 0438 9113 Fax: +39 0438 912374 Author: Page 16 of 20 Edition: 03/2014 Replaces: 06/2013 10.2 Guiding tongs with holding device...
  • Page 17 H080690240 LOCK CLAMP POS. Q.TY CODE DESCRIPTION H080700534 M4 KNURLED KNOB H080702021 PQ-18 BELT CLAMP CLOSING HOOK H080700029 PQ-18 BELT CLAMP GUIDING PIN H080702020 PQ-18 BELT CLAMP GUIDING LOCK H080701021 PIN LOCK ELASTIC RING H080701019 AXLE PIN H080701018 PIN H080702022 TABLE SECURING BRACKET...

  • Page 18: Required Accessories

    Habasit Italiana S.p.A. Via del Lavoro 50 Use and maintenance manual I-31016 – Cordignano (TV) PQ-18 Tel.: +39 0438 9113 Fax: +39 0438 912374 Author: Page 18 of 20 Edition: 03/2014 Replaces: 06/2013 11 Required accessories 11.1 Cutting device The cutting device S-16 is a manual cutting tool to cut thermoplastic round belts to the required length before the Quickmelt joining procedure takes place.

  • Page 19: A1 - Preventive Maintenance Checklist

    Habasit Italiana S.p.A. Via del Lavoro 50 Use and maintenance manual I-31016 – Cordignano (TV) PQ-18 Tel.: +39 0438 9113 Fax: +39 0438 912374 Author: Page 19 of 20 Edition: 03/2014 Replaces: 06/2013 12 A1 - Preventive maintenance checklist Job positions:...

  • Page 20: A2 - Preventive Maintenance Summary Sheet

    Habasit Italiana S.p.A. Via del Lavoro 50 Use and maintenance manual I-31016 – Cordignano (TV) PQ-18 Tel.: +39 0438 9113 Fax: +39 0438 912374 Author: Page 20 of 20 Edition: 03/2014 Replaces: 06/2013 13 A2 - Preventive maintenance summary sheet Machine type: Machine nr..:...

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