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CBR600F4I 2001
Service manual
Honda CBR600F4I 2001 Service Manual
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Service manual
(492 pages)
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Table Of Contents
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Contents
Symbols
General Information
Service Rules
Model Identification
Frame Serial Number
Vehicle Identification Number (VIN)
Color Label
Engine Serial Number
Specifications
Torque Values
Insulator Clamp (Throttle Body Side)
Insulator Clamp (Cylinder Head Side)
Exhaust Pipe Stud Bolt
Tools
Lubrication & Seal Points
Cable & Harness Routing
Emission Control Systems
Crankcase Emission Control System
Exhaust Emission Control System (Pulse Secondary Air Supply System)
Evaporative Emission Control System
Noise Emission Control System
Emission Control Information Labels (U.S.A. Only)
Vacuum Hose Routing Diagram Label (California Type Only)
Body Panel Locations
Frame/Body Panels/Exhaust System Service Information
Frame/Body Panels/Exhaust System Troubleshooting
Seat Removal
Seat Installation
Pillion Seat/Rear Cowl Removal
Pillion Seat/Rear Cowl Installation
Lower Cowl Removal
Lower Cowl Installation
Upper Cowl Removal
Upper Cowl Installation
Front Fender Removal
Front Fender Installation
Rear Fender Removal
Rear Fender Installation
Seat Rail Removal
Seat Rail Installation
Muffler/Exhaust Pipe Removal
Muffler/Exhaust Pipe Installation
Maintenance Service Information
Maintenance Specifications
Maintenance Schedule
Fuel Line
Throttle Operation
Air Cleaner
Spark Plug Removal
Spark Plug Inspection
Valve Clearance Inspection
Valve Clearance Adjustment
Engine Oil/Oil Filter
Engine Oil Level Inspection
Engine Oil & Filter Change
Engine Idle Speed
Radiator Coolant
Cooling System
Secondary Air Supply System
Evaporative Emission Control System (California Type Only)
Drive Chain Slack Inspection
Drive Chain Slack Adjustment
Drive Chain Cleaning and Lubrication
Drive Chain Sprockets Inspection
Drive Chain Replacement
Front Brake Fluid
Rear Brake Fluid
Front Brake Pads Wear
Rear Brake Pads Wear
Brake System Inspection
Brake Lever Adjustment
Brake Light Switch
Headlight Aim
Brake Pedal Height Adjustment
Clutch System
Side Stand
Front Suspension Inspection
Front Suspension Adjustment
Rear Suspension Inspection
Compression and Rebound Damping Adjusters
Compression Adjuster Standard Position
Rear Suspension Adjustment
Nuts, Bolts, Fasteners
Wheels/Tires
Recommended Tire Pressure and Tire Size
Minimum Tread Depth
Steering Head Bearings
Lubrication System Diagram
Lubrication System Service Information
Lubrication System Specifications
Lubrication System Troubleshooting
Oil Pressure Inspection
Oil Strainer/Pressure Relief Valve Removal
Oil Strainer/Pressure Relief Valve Inspection
Oil Pump Removal
Oil Pump Disassembly
Oil Pump Inspection
Oil Pump Assembly
Oil Pump Installation
Oil Cooler Removal
Oil Cooler Inspection
Oil Cooler Installation
Fuel System (Programmed Fuel Injection)
Fuel System (Programmed Fuel Injection) Service Information
Fuel System (Programmed Fuel Injection) Specifications
Fuel System (Programmed Fuel Injection) Troubleshooting
System Location
System Diagram
PGM-FI (Programmed Fuel Injection) System
Self-Diagnostic Procedures
Self-Diagnosis Reset Procedure
Peak Voltage Inspection Procedure
Test Harness Connection
Test Harness Terminal Layout
PGM-FI Self-Diagnosis Malfunction Indicator Lamp (MIL) Failure Codes
PGM-FI MIL 1 Blink (Map Sensor)
PGM-FI MIL 2 Blinks (Map Sensor)
PGM-FI MIL 7 Blinks (ECT Sensor)
PGM-FI MIL 8 Blinks (TP Sensor)
PGM-FI MIL 9 Blinks (IAT Sensor)
PGM-FI MIL 11 Blinks (Vehicle Speed Sensor)
PGM-FI MIL 12 Blinks (No.1 Injector)
PGM-FI MIL 13 Blinks (No.2 Injector)
PGM-FI MIL 14 Blinks (No. 3 Injector)
PGM-FI MIL 15 Blinks (No. 4 Injector)
PGM-FI MIL 18 Blinks (Cam Pulse Generator)
PGM-FI MIL 19 Blinks (Ignition Pulse Generator)
PGM-FI MIL 21 Blinks (O2 Sensor/California Type Only)
PGM-FI MIL 23 Blinks (O2 Sensor Heater/California Type Only)
PGM-FI MIL 33 Blinks (E2-Prom)
Fuel Line Inspection
Fuel Pressure Inspection
Fuel Flow Inspection
Fuel Pump Inspection
Fuel Pump Removal
Fuel Filter Replacement
Fuel Pump Installation
Fuel Cut Relay Inspection
Fuel Tank Removal
Fuel Tank Installation
Air Cleaner Housing Removal
Air Cleaner Housing Installation
Throttle Body Removal
Throttle Body Top View
Throttle Body Rear View
Throttle Drum View
Throttle Link View
Right Side View
Starter Valve Link View
Throttle Body Vacuum Hose Routing
Injector Inspection
Injector Removal
Injector Installation
Pressure Regulator Removal/Installation
Fast Idle Wax Unit Disassembly
Fast Idle Wax Unit Inspection
Fast Idle Wax Unit Assembly
Starter Valve Disassembly
Starter Valve Assembly
Starter Valve Synchronization
Output Voltage Inspection
Map Sensor Removal/Installation
IAT Sensor Removal/Installation
ECT Sensor Removal/Installation
Cam Pulse Generator Removal/Installation
TP Sensor Inspection
Back Angle Sensor Inspection
Continuity Inspection
Back Angle Sensor Removal/Installation
Engine Stop Relay Inspection
ECM (Engine Control Module) Removal/Installation
Power/Ground Line Inspection
Pair Solenoid Valve Removal/Installation
Pair Solenoid Valve Inspection
EVAP Purge Control Valve (California Type Only) Removal
EVAP Purge Control Valve (California Type Only) Inspection
O2 Sensor Removal
System Flow Pattern
Cooling System Service Information
Cooling System Specifications
Cooling System Troubleshooting
Cooling System Testing
Coolant (Hydrometer Test)
Coolant Gravity Chart
Coolant Replacement
Radiator Cap/System Pressure Inspection
Radiator Cap Relief Pressure
Replacement/Air Bleeding
Thermostat Removal
Thermostat Inspection
Thermostat Housing Removal
Thermostat Housing Installation
Thermostat Installation
Radiator Removal
Radiator Disassembly
Radiator Assembly
Radiator Installation
Mechanical Seal Inspection
Water Pump Removal
Water Pump Installation
Radiator Reserve Tank Removal
Radiator Reserve Tank Installation
Engine Removal/Installation
Engine Removal/Installation Service Information
Shock Link Lower Bracket Removal
Engine Removal
Engine Installation
Shock Link Lower Bracket Installation
Cylinder Head/Valves Service Information
Cylinder Head/Valves Specifications
Cylinder Head/Valves Troubleshooting
Cylinder Compression Test
Cylinder Head Cover Removal
Cylinder Head Cover Disassembly
Camshaft Removal
Camshaft Inspection
Camshaft Holder
Cam Chain Guide B
Camshaft Oil Clearance
Cylinder Head Removal
Cylinder Head Disassembly
Cylinder Head Inspection
Valve Lifter Bore
Valve Lifter
Valve Spring
Cam Chain Tensioner/Cam Chain Guide
Valve/Valve Guide
Valve Guide Replacement
Valve Seat Inspection/Refacing
Valve Seat Refacing
Cylinder Head Assembly
Cylinder Head Installation
Camshaft Installation
Cylinder Head Cover Assembly
Cylinder Head Cover Installation
Cam Chain Tensioner Lifter Removal
Cam Chain Tensioner Lifter Installation
Clutch/Gearshift Linkage Service Information
Clutch/Gearshift Linkage Specifications
Clutch/Gearshift Linkage Troubleshooting
Right Crankcase Cover Removal
Clutch Lifter Lever
Clutch Removal
Clutch Inspection
Clutch Lifter Bearing
Clutch Center
Clutch Lifter Piece
Clutch Disc
Clutch Plate
Clutch Outer Needle Bearing Replacement
Clutch Outer/Clutch Outer Guide
Mainshaft
Clutch Installation
Gearshift Linkage Removal
Gearshift Linkage Inspection
Gearshift Linkage Installation
Right Crankcase Cover Installation
Alternator/Starter Clutch Service Information
Alternator/Starter Clutch Specifications
Alternator/Starter Clutch Troubleshooting
Alternator Cover Removal
Stator Removal
Flywheel Removal
Alternator Cover Installation
Starter Clutch Inspection
Starter Clutch Disassembly
Starter Clutch Assembly
Flywheel Installation
Crankcase/Transmission Service Information
Crankcase/Transmission Specifications
Crankcase/Transmission Troubleshooting
Crankcase Separation
Shift Fork/Shift Drum Removal
Shift Drum/Shift Fork Inspection
Shift Drum/Shift Form Installation
Transmission Removal/Disassembly
Mainshaft Bearing Replacement
Mainshaft Bearing Assembly
Mainshaft Bearing Installation
Crankcase Assembly
Crankshaft/Piston/Cylinder Service Information
Crankshaft/Piston/Cylinder Specifications
Crankshaft/Piston/Cylinder Troubleshooting
Crankshaft Side Clearance Inspection
Crankshaft Removal
Crankshaft Inspection
Crankshaft Primary Drive Sub-Gear Removal
Primary Drive Sub-Gear Installation
Starter Clutch Needle Bearing Replacement
Starter Clutch Needle Bearing Installation
Main Journal Bearing Inspection
Oil Clearance Inspection
Main Journal Bearing Selection
Main Journal Bearing Installation
Crankpin Bearing Inspection
Crankpin Bearing Selection
Crankpin Bearing Installation
Piston/Cylinder
Piston/Connecting Rod Removal
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Table of
Contents
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Table of Contents
Troubleshooting
Frame/Body Panels/Exhaust System Service Information
46
Lubrication System Troubleshooting
103
Fuel System (Programmed Fuel Injection) Troubleshooting
116
Cooling System Specifications
205
Cylinder Head/Valves Troubleshooting
244
Clutch/Gearshift Linkage Troubleshooting
275
Alternator/Starter Clutch Service Information
292
Crankcase/Transmission Troubleshooting
303
Crankshaft/Piston/Cylinder Troubleshooting
319
Front Wheel/Suspension/Steering Troubleshooting
337
Rear Wheel/Suspension Troubleshooting
373
Hydraulic Brake Troubleshooting
400
Battery/Charging System Troubleshooting
430
Ignition System Troubleshooting
440
Electric Starter Troubleshooting
449
Lights/Meters/Switches Troubleshooting
463
Troubleshooting
487
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Cbr600f4i 2002
Cbr600f4i 2003
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