JLG G5-18A Operation Manual
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JLG G5-18A Operation Manual

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See also: Service Manual
Operation & Safety
Manual
Original Instructions
Keep this manual with machine at all times.
Models
G5-18A &
2505H
SN 0160053000 to Present including
0160051045, 0160051047, 0160051049,
0160051194 & 0160051359
31200743
Revised
June 22, 2016
An Oshkosh Corporation Company

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  • Page 1 Operation & Safety Manual Original Instructions Keep this manual with machine at all times. Models G5-18A & 2505H SN 0160053000 to Present including 0160051045, 0160051047, 0160051049, 0160051194 & 0160051359 31200743 Revised June 22, 2016 An Oshkosh Corporation Company...
  • Page 2 CALIFORNIA PROPOSITION 65 BATTERY WARNING Battery posts, terminals and related accessories contain lead and lead compounds, chemical known to the State of California to cause cancer and reproductive harm. WASH HANDS AFTER HANDLING! CALIFORNIA PROPOSITION 65 EXHAUSTWARNING Diesel Engine exhaust and some of its constituents are known to the State of California to cause cancer,...
  • Page 3 Revision Log Revision Log REVISION LOG May 3, 2013 - A - Original Issue of Manual. June 22, 2016 - B - Revised covers, Section 1 and pages 2-4 thru 2-9, 2-11, 2-13, 3-25, 4-1, 4-2, 5-2, 5-3, 5-11, 5-15, 5-28, 5-29, 6-1, 6-2, 6-3, 7-1, 7-11 thru 7-15, 8-2 & 9-1 thru 9-4. 31200743...

  • Page 4: Read This First

    Due to continuous product improvements, JLG Industries, Inc. reserves the right to make specification changes without prior notification. Contact JLG Industries, Inc. for updated information.
  • Page 5 JLG representative for information regarding safety-related bulletins which may have been issued for this product. JLG Industries, Inc. sends safety related bulletins to the owner of record of this machine. Contact JLG Industries, Inc. to ensure that the current owner records are updated and accurate.

  • Page 6: Other Publications Available

    Read This First Other Publications Available Service Manual..........................31200926 Illustrated Parts Manual ......................31200725 Note: The following standards may be referenced in this manual: ANSI is compliant to ANSI/ITSDF B56.6 AUS is compliant to AS 1418.19 CE is compliant to EN1459 Refer to the machine Serial Number Plate to identify the applicable compliance standard. Machine Configuration Two configurations of each machine are included in this manual.

  • Page 7: Table Of Contents

    Section 2 - Pre-Operation and Inspection 2.1 Pre-Operation Check and Inspection.............2-1 2.2 Safety Decals ....................2-4 ANSI (G5-18A, if equipped)..............2-4 ISO (2505H) (G5-18A, if equipped)............2-7 2.3 Walk-Around Inspection................2-10 2.4 Warm-Up and Operational Checks ............2-12 Warm-Up Check ................... 2-12 Operational Check................2-12 2.5 Operator Cab....................
  • Page 8 Table of Contents Section 3 - Controls and Indicators 3.1 General......................3-1 3.2 Controls ......................3-2 Park Brake....................3-4 Parking Procedure..................3-5 Ignition .......................3-6 Transmission Control Lever ..............3-7 Load Stability Indicator - LSI (2505H) ..........3-8 LSI Override Switch (2505H) ............3-10 Steering Column Adjuster (if equipped) ........3-11 Instrument Panel .................
  • Page 9 Lifting ....................... 4-13 Section 5 - Attachments and Hitches 5.1 Approved Attachments................5-1 5.2 Unapproved Attachments .................5-1 5.3 JLG Supplied Attachments.................5-2 5.4 Telehandler/Attachment/Fork Capacity ..........5-4 5.5 Use of the Capacity Chart ................5-5 Capacity Indicator Locations ..............5-5 Sample Capacity Chart (ANSI & CE) ..........5-6 Sample Capacity Chart (AUS) .............5-7...
  • Page 10 Table of Contents Section 6 - Emergency Procedures 6.1 Towing a Disabled Product ...............6-1 Moving Short Distances ...............6-1 Moving Longer Distances..............6-1 6.2 Emergency Lowering of Boom..............6-2 6.3 Emergency Exit from Enclosed Cab............6-3 Inside Cab....................6-3 Outside Cab (if equipped) ..............6-3 Section 7 - Lubrication and Maintenance 7.1 Introduction ....................7-1 Clothing and Safety Gear..............7-1 7.2 General Maintenance Instructions............7-2...
  • Page 11 Table of Contents Section 9 - Specifications 9.1 Product Specifications.................9-1 Fluids ......................9-1 Capacities....................9-4 Tires......................9-5 Performance .....................9-6 Dimensions ....................9-7 Declaration of Vibration (CE) ..............9-8 Noise Emission Level (CE) ..............9-8 Machine Towing Capacity ..............9-8 Index Inspection, Maintenance and Repair Log 31200743...
  • Page 12 Table of Contents 31200743...

  • Page 13: Section 1 - General Safety Practices

    Section 1- General Safety Practices SECTION 1 - GENERAL SAFETY PRACTICES HAZARD CLASSIFICATION SYSTEM Safety Alert System and Safety Signal Words DANGER OW0010 DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. WARNING OW0021 WARNING indicates a potentially hazardous situation which, if not avoided, could result...

  • Page 14: Operation Safety

    Section 1- General Safety Practices OPERATION SAFETY Note: The manufacturer has no direct control over machine application and operation. Therefore, safety issues listed in this manual are non-exhaustive. The user and operator are responsible for conforming with good safety practices. Electrical Hazards 10 ft (3m)
  • Page 15 Section 1- General Safety Practices • The minimum approach distance may be reduced if insulating barriers are installed to prevent contact, and the barriers are rated for the voltage of the line being guarded. These barriers shall not be part of (or attached to) the machine. The minimum approach distance shall be reduced to a distance within the designed working dimensions of the insulating barrier.

  • Page 16: Tip Over Hazard

    • For additional load requirements, refer to the appropriate capacity chart. OW0050 • Never use an attachment without the appropriate JLG approved capacity chart installed on the telehandler. • Understand how to properly use the capacity charts located in cab.
  • Page 17 Section 1- General Safety Practices OH2291 • MAINTAIN proper tire pressure at all times. If proper tire pressures are not maintained, this machine could tip over. • Refer to manufacturer’s specifications for proper fill ratio and pressure requirements for tires equipped with ballast. OH20911 •...
  • Page 18 Section 1- General Safety Practices Non-Suspended Load O 0901 • DO NOT drive with boom raised. Suspended Load OW0150 • Tether suspended loads to restrict movement. • Weight of all rigging (slings, etc.) must be included as part of load. •...

  • Page 19: Travel Hazard

    Section 1- General Safety Practices Travel Hazard 2-WHEEL FRONT STEER 4-WHEEL CIRCLE STEER 4-WHEEL CRAB STEER OAL2030 • Steering characteristics differ between steer modes. Identify the steer mode settings of the telehandler being operated. • DO NOT change steer modes while traveling. Steer modes must be changed while telehandler is stationary.

  • Page 20: Load Falling Hazard

    Section 1- General Safety Practices Load Falling Hazard OW0130 • Never suspend load from forks or other parts of carriage weldment. Use only approved lift points. • DO NOT burn or drill holes in fork(s). • Forks must be centered under load and spaced apart as far as possible. 31200743...

  • Page 21: Lifting Personnel

    Section 1- General Safety Practices Lifting Personnel O 0171 • When lifting personnel, USE ONLY an approved personnel work platform, with proper capacity chart displayed in the cab. O 0921 • DO NOT drive machine from cab when personnel are in platform. 31200743...

  • Page 22: Driving Hazards On Slopes

    Section 1- General Safety Practices Driving Hazards on Slopes OW0200 To maintain sufficient traction and braking capabilities, travel on slopes as follows: • When unloaded, drive with forks pointed downhill. • When loaded, drive with the forks pointed uphill. • For additional travel requirements, refer to the appropriate capacity chart. •...

  • Page 23: Pinch Points And Crush Hazards

    Section 1- General Safety Practices Pinch Points and Crush Hazards Stay clear of pinch points and rotating parts on the telehandler. OW0210 • Stay clear of moving parts while engine is running. OW0220 • Keep clear of steering tires and frame or other objects. OW0230 •...
  • Page 24 Section 1- General Safety Practices OW0240 • Keep clear of boom holes. OW0250 • Keep arms and hands clear of attachment tilt cylinder. OW0260 • Keep hands and fingers clear of carriage and forks. OW0960 • Keep others away while operating. 1-12 31200743...

  • Page 25: Fall Hazard

    Section 1- General Safety Practices Fall Hazard OW0280 • Enter using the proper hand holds and steps provided. Always maintain 3-point contact when mounting or dismounting. Never grab control levers or steering wheel when mounting or dismounting the machine. • DO NOT get off the machine until the shutdown procedure on page 4-6 has been performed.

  • Page 26: Chemical Hazards

    • DO NOT operate machine in an enclosed area without proper ventilation. • DO NOT operate the machine in hazardous environments unless approved for that purpose by JLG and site owner. Sparks from the electrical system and the engine exhaust can cause an explosion.

  • Page 27: Clearsky (If Equipped)

    Section 1- General Safety Practices CLEARSKY (IF EQUIPPED) Federal Communications Commission (FCC) Information for Users FCC Statement Regarding Interference This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation.
  • Page 28 Section 1- General Safety Practices Notice Regarding Radio Frequency Radiation Exposure Do not operate your unit when a person is within eight inches (20 centimeters) of the antenna. A person or object within eight inches (20 centimeters) of the antenna could impair call quality and may cause the unit to operate at a higher power level than necessary, as well as expose that person to RF energy in excess of that established by the FCC RF Exposure Guidelines.

  • Page 29: Section 2 - Pre-Operation And Inspection

    Section 2 - Pre-Operation and Inspection SECTION 2 - PRE-OPERATION AND INSPECTION PRE-OPERATION CHECK AND INSPECTION Note: Complete all required maintenance before operating unit. WARNING FALL HAZARD. Use extreme caution when checking items beyond your normal reach. Use an approved ladder. The pre-operation check &...
  • Page 30 Section 2 - Pre-Operation and Inspection 8. Operational Check - Once the walk-around inspection is complete, perform a warm-up and operational check (see page 2-12) of all systems in an area free of overhead and ground level obstructions. See Section 3 - Controls and Indicators for more specific operating instructions.
  • Page 31 Section 2 - Pre-Operation and Inspection This Page Intentionally Left Blank 31200743...

  • Page 32: Safety Decals

    Section 2 - Pre-Operation and Inspection SAFETY DECALS Ensure all DANGER, WARNING, CAUTION and instructional decals and proper capacity charts are legible and in place. Clean and replace as required. ANSI (G5-18A, if equipped) 1001139578 - ENGLISH 1706302 - ENGLISH 1001163223 -...
  • Page 33 Section 2 - Pre-Operation and Inspection 1701500 1001125387 - ENGLISH 1001163355 - ENGLISH/FRENCH ULTRA LOW SULFUR DIESEL FUEL ONLY S < 15 mg/kg 1001099783 1001125387 A 1702300 4105262 91563220 REV A 1706768 - ENGLISH 1706302 - ENGLISH 91563220 1001163300 - 1001163223 - ENGLISH/FRENCH ENGLISH/FRENCH...
  • Page 34 Section 2 - Pre-Operation and Inspection 1706303 - ENGLISH 1001163273 - ENGLISH/FRENCH 1706304 - ENGLISH Operator must be trained and Fasten must read and understand seat all capacity charts, operator belt. 1001163276 - and safety manuals. ENGLISH/FRENCH 1001156577 (BEHIND CHART PLATE) RUN-OVER 1001200101...

  • Page 35: Iso (2505H) (G5-18A, If Equipped)

    Section 2 - Pre-Operation and Inspection ISO (2505H) (G5-18A, if equipped) 8005670 1001138051 1701500 (IF EQUIPPED - BELGIUM, 1706292 1001139942 GERMANY, ITALY, SPAIN) JLG MANUFACTURING EUROPE BVBA TYPE/MODEL: TIPO/MODELLO: TYP/MODELL: TIPO/MODELO: HOMOLOGATION NUMBER: NUMERO DI OMOLOGAZIONE: GENEHMIGUNGS NUMMER: NÚMERO DE HOMOLOGACIÓN:...
  • Page 36 Section 2 - Pre-Operation and Inspection 1001099783 1706292 1001092878 3700016 1701500 3700016 1702300 1706209 3700016 20 - 2603207 S 15 mg/kg 4105262 91563220 REV A 1705084 30 - 1001081158 91563220 (CE & AUS) (GERMANY) 1001139654 A 1001139654 (IF EQUIPPED FOR ULS) 1706282 (CE) 1706098 8006038 (AUS)
  • Page 37 Section 2 - Pre-Operation and Inspection 1001156577 (BEHIND CHART PLATE) 1706283 1706287 1706289 EN15830 CAPACITY CHARTS (CE) CHARTS XXXXX XXXXX XXXXX:XXXX 1001150347 1001100107 Tilt Cylinder & 1001160916 REV A Carriage Pivot 1001160916 (IF EQUIPPED WITH Boom Pivot REVERSE SENSOR SYSTEM) Axle Trunnions Axle Kingpins (Both Axles) 1706288...

  • Page 38: Walk-Around Inspection

    Section 2 - Pre-Operation and Inspection WALK-AROUND INSPECTION OAH2270 Begin your walk-around inspection at item 1, as noted below. Continue to your right (counterclockwise when viewed from top) checking each item in sequence. INSPECTION NOTE: On all components, make sure there are no loose or missing parts, that they are securely fastened and no visible leaks or excessive wear exists in addition to any other criteria mentioned.
  • Page 39 Section 2 - Pre-Operation and Inspection 3. Wheel/Tire Assembly - Properly inflated and secured; no loose or missing lug nuts. Inspect for worn tread, cuts, tears or other discrepancies. 4. Mirrors - Clean and undamaged. 5. Cab and Electrical - •...

  • Page 40: Warm-Up And Operational Checks

    Section 2 - Pre-Operation and Inspection WARM-UP AND OPERATIONAL CHECKS Warm-Up Check During warm-up period, check: 1. Heater, defroster and windshield wiper (if equipped). 2. Check all lighting systems (if equipped) for proper operation. 3. Adjust mirror(s) for maximum visibility. WARNING CUT/CRUSH/BURN HAZARD.

  • Page 41: Operator Cab

    Never operate telehandler unless the overhead guard, cab structure and right side glass or screen are in good condition. Any modification to this machine must be approved by JLG to assure compliance with ROPS/FOPS certification for this cab/ machine configuration. If the overhead guard or cab structure is damaged, the CAB CANNOT BE REPAIRED.

  • Page 42: Windows

    Section 2 - Pre-Operation and Inspection WINDOWS Keep all windows and mirrors clean and unobstructed. Cab Door Window (if equipped) OAL1670 • Cab door (1) must be closed during operation. • During operation the cab door window (2) must either be latched open or closed. •...

  • Page 43: Rear Window

    Section 2 - Pre-Operation and Inspection Rear Window OAM2110 • Lift lever (5) and push to open rear window (6). • Lift lever and pull to close. 31200743 2-15...
  • Page 44 Section 2 - Pre-Operation and Inspection This Page Intentionally Left Blank 2-16 31200743...

  • Page 45: Section 3 - Controls And Indicators

    Section 3 - Controls and Indicators SECTION 3 - CONTROLS AND INDICATORS GENERAL This section provides the necessary information needed to understand control functions. 31200743...

  • Page 46: Controls

    6. Quick Attach Switch (if equipped): Used in conjunction with the joystick to hydraulically lock or unlock an attachment. 7. Transmission Control Lever: See page 3-7. 8. Park Brake Switch (G5-18A): See page 3-4. LSI Override Switch (2505H): See page 3-10. 9. Instrument Panel: See page 3-12.
  • Page 47 Section 3 - Controls and Indicators 10. Steering Wheel: Turning the steering wheel to the left or right steers the machine in the corresponding direction. Three steering modes are available. See “Steer Modes” on page 3-20. 11. Horn Button: Depress button to sound horn. 12.

  • Page 48: Park Brake

    Section 3 - Controls and Indicators Park Brake Park Brake Switch (G5-18A) OAL1382 Park brake switch (1) controls the application and release of the park brake. Indicator light on instrument panel illuminates to indicate brake is applied. • Depress top of switch to engage park brake. With park brake applied, transmission will not engage forward or reverse.

  • Page 49: Parking Procedure

    Section 3 - Controls and Indicators Park Brake Lever (2505H) OAL1261 Park brake lever (2) controls the application and release of the park brake. Indicator light on instrument panel illuminates to indicate brake is applied. • Pull lever up to engage park brake. With park brake applied, transmission will not engage forward or reverse.

  • Page 50: Ignition

    Section 3 - Controls and Indicators Ignition OAL1282 • Position P: Not active, reserved for future use. • Position 0: Engine off. • Position 1: Voltage available for all electrical functions. Hold in position until engine preheat indicator on instrument panel goes out. Prohibits rotating switch to position 2 in the event the engine does not start.

  • Page 51: Transmission Control Lever

    Section 3 - Controls and Indicators Transmission Control Lever OAL1292 Transmission control lever (1) engages forward or reverse travel. • Lift and push lever forward for forward travel; lift and pull lever rearward for reverse travel. Move lever to centered position for ‘Neutral’ . •...

  • Page 52: Load Stability Indicator - Lsi (2505H)

    Section 3 - Controls and Indicators Load Stability Indicator - LSI (2505H) WARNING TIP OVER HAZARD. The LSI considers only longitudinal stability limitations, observe all operating parameters. Failure to follow operating parameters of the telehandler could damage the equipment and/or cause tip over. OAL3021 The LSI (9) provides visual and audible indication of forward stability limitations when machine is static on firm, level surface.
  • Page 53 Section 3 - Controls and Indicators Passive Mode (CE) • The orange LED (15) illuminates when the following occurs: •The park brake is not applied and transmission control lever is in the forward or reverse position. • When approaching forward stability limitations, visual and audible indication is provided and the automatic function cut-out and/or slow down feature is disabled.

  • Page 54: Lsi Override Switch (2505H)

    Section 3 - Controls and Indicators LSI Override Switch (2505H) OAL1332 The LSI override switch (1) momentarily disables the automatic function cut-out. • Depress and hold top of switch up to 30 seconds while operating joystick to momentarily disable the automatic function cut-out. •...

  • Page 55: Steering Column Adjuster (If Equipped)

    Section 3 - Controls and Indicators Steering Column Adjuster (if equipped) OAL1342 The steering column adjustment lever (1) controls the steering column position. • Follow “Shut-Down Procedure” on page 4-4. • Turn lever counterclockwise to unlock. • Place steering column in the desired position. •...

  • Page 56: Instrument Panel

    Section 3 - Controls and Indicators Instrument Panel 10 KPH 10 KPH 127° F 1127 RPM 127° F 1127 RPM OAH2122 NOTICE EQUIPMENT DAMAGE. When a red indicator illuminates (except park brake), immediately bring machine to a stop, lower boom and attachment to ground and stop the engine.
  • Page 57 Section 3 - Controls and Indicators Display Screen 11. Speed: Telehandler travel speed displayed in miles per hour (mph) or kilometers per hour (kph). 12. Engine Coolant Temperature and Fault Codes: a. Engine Coolant Temperature - Normally shown. Displays engine coolant temperature.

  • Page 58: Joystick

    Section 3 - Controls and Indicators Joystick Refer to lift/loader joystick pattern switch (see page 3-17) on right hand console to verify control pattern before operating. Lift Joystick Pattern OAL1352 The joystick (1) controls the boom, attachment tilt and auxiliary hydraulic functions. Boom Functions •...
  • Page 59 Section 3 - Controls and Indicators Loader Joystick Pattern OAL1362 The joystick (1) controls the boom, attachment tilt and auxiliary hydraulic functions. Boom Functions • Move the joystick back to lift boom; move joystick forward to lower boom • Extend/retract is enabled by the left button (2). While depressing button move joystick right to extend boom;...

  • Page 60: Right Hand Console

    Section 3 - Controls and Indicators Right Hand Console OAH2280 1. Road Use Operation Switch (2505H): During road use operation, 2-wheel front steer mode must be active. Depress right side of switch to lock steer mode and joystick functions. Note: Activate this function before traveling on public roads. See “Road Operation (2505H)”...
  • Page 61 Section 3 - Controls and Indicators 10. Auxiliary Hydraulic Pressure Relief Switch: Relieves auxiliary hydraulic circuit pressure. See page 5-14. 11. Beacon Light Switch (if equipped): On/Off switch. 12. Front/Rear Auxiliary Hydraulic Switch (if equipped): Depress front of switch to enable front auxiliary hydraulics.

  • Page 62: Accessory Control Lever (If Equipped)

    Section 3 - Controls and Indicators Accessory Control Lever (if equipped) The accessory control lever (1) enables the work lights and operates the turn signals, parking lights and headlights. OAL1303 Turn Signals • Push the lever forward (2) to activate the left turn signal. •...

  • Page 63: Reversing Fan (If Equipped)

    Section 3 - Controls and Indicators Reversing Fan (if equipped) OAH2290 The reversing fan enables the operator to clear debris from the engine cover grill (2). Two modes of operation are available at any engine speed. 1. Timed - Depress right side of switch (1) to activate. Fan will reverse automatically every 20 minutes for a duration of 5 seconds.

  • Page 64: Steer Modes

    Section 3 - Controls and Indicators STEER MODES Three steer modes are available for operator use. 2-Wheel Front Steer 4-Wheel Circle Steer 4-Wheel Crab Steer OAL2030 Note: 2-Wheel Front Steer mode is required for travel on public roads. Steer Mode Change OAL2060 1.

  • Page 65: Operator Seat

    Section 3 - Controls and Indicators OPERATOR SEAT Operator Presence (CE & AUS) OAL3850 The operator seat (1) is equipped with an operator presence switch. If the switch detects a loss of pressure during operation, after a two second delay one of the following will occur: 1.

  • Page 66: Adjustments

    Section 3 - Controls and Indicators Adjustments Prior to starting engine adjust seat for position and comfort. OAL1270 1. Suspension: Use knob to adjust suspension to the appropriate setting. Turn clockwise to increase stiffness. Turn counterclockwise to reduce stiffness. 2. Fore/Aft: Pull up on handle to move seat fore and aft. 3.

  • Page 67: Seat Belt

    Section 3 - Controls and Indicators Seat Belt OH20912 Fasten seat belt as follows: 1. Grasp both free ends of the belt making certain that belt webbing is not twisted or entangled. 2. With back straight in the seat, couple the retractable end (male end) of the belt into the receptacle (buckle) end of the belt.

  • Page 68: Boom Angle And Extension Indicators

    Section 3 - Controls and Indicators BOOM ANGLE AND EXTENSION INDICATORS OAH2380 • The boom angle indicator (1) is located on the left side of the boom. Use this indicator to determine the boom angle when using the capacity chart (see “Use of the Capacity Chart”...

  • Page 69: Reverse Sensing System

    Section 3 - Controls and Indicators REVERSE SENSING SYSTEM WARNING CRUSH HAZARD. Running into persons or objects can cause death, serious injury, or damage to property and equipment. Always check mirrors and area behind vehicle before and when backing up. Reverse systems are for supplementary use only. The reverse sensing system provides audible indication of objects to rear of unit while in reverse gear.
  • Page 70 Section 3 - Controls and Indicators This Page Intentionally Left Blank 3-26 31200743...

  • Page 71: Section 4 - Operation

    Starting the Engine This machine can be operated under normal conditions in temperatures of 0°F to 104°F (-20°C to 40°C). Consult JLG for operation outside this range or under abnormal conditions. If equipped for cold weather, -20°F to 0°F (-30°C to -20°C), see page 4-2 for hydraulic warm-up procedure.

  • Page 72: Cold Weather Starting

    Section 4 - Operation Cold Weather Starting If equipped with cold weather engine components, the machine can be operated in temperatures down to -20°F (-30°C). 1. Follow start-up procedure on page 4-1 and allow engine to idle 10 minutes. 2. Operate each boom function a minimum of ten complete cycles. 3.

  • Page 73: Battery Boosted Starting

    Section 4 - Operation Battery Boosted Starting OW0530 If battery-boost starting (jump-start) is necessary, proceed as follows: • Never allow vehicles to touch. • Ensure booster vehicle engine is running. • Connect the positive (+) jumper cable to positive (+) post of discharged battery. •...

  • Page 74: Normal Engine Operation

    Section 4 - Operation Normal Engine Operation • Observe instrument panel frequently to be sure all systems are functioning properly. • Be alert for unusual noises or vibration. When an unusual condition is noticed, park machine in safe position and perform shut-down procedure. Report condition to your supervisor or maintenance personnel.

  • Page 75: Operating With A Non-Suspended Load

    Section 4 - Operation OPERATING WITH A NON-SUSPENDED LOAD Lift Load Safely • You must know the weight and load center of every load you lift. If you are not sure of the weight and load center, check with your supervisor or with the supplier of the material.

  • Page 76: Transporting A Load

    Section 4 - Operation Transporting a Load OW0540 • After engaging the load and resting it against the backrest, tilt the load back to position it for travel. Travel in accordance with the requirements set forth in Section 1- General Safety Practices and Section 5 - Attachments and Hitches. •...

  • Page 77: Placing A Load

    Section 4 - Operation Placing a Load Before placing any load be sure that: • The landing point can safely support the weight of the load. • The landing point is level; front to back and side to side. • Use the capacity chart to determine safe boom extension range. See “Use of the Capacity Chart”...

  • Page 78: Operating With A Suspended Load (Ansi & Ce)

    Section 4 - Operation OPERATING WITH A SUSPENDED LOAD (ANSI & CE) Lift Load Safely • You must know the weight and load center of every load you lift. If you are not sure of the weight and load center, check with your supervisor or with the supplier of the material.

  • Page 79: Transporting A Suspended Load

    Section 4 - Operation Transporting a Suspended Load OZ3160 OW0130 • Travel in accordance with the requirements set forth in Section 1- General Safety Practices and Section 5 - Attachments and Hitches. • For additional requirements, refer to the appropriate capacity chart in the operator cab.

  • Page 80: Placing A Suspended Load

    Section 4 - Operation Placing a Suspended Load Before placing any load be sure that: • The landing point can safely support the weight of the load. • The landing point is level; front to back and side to side. •...

  • Page 81: Road Operation (2505H)

    Section 4 - Operation ROAD OPERATION (2505H) 1. Preparation a. Remove load from attachment. b. Remove any large amounts of dirt from machine. c. Check lights and mirrors and adjust if necessary. Note: Be sure to follow all local and federal/provincial traffic regulations. 2.

  • Page 82: Loading And Securing For Transport

    Section 4 - Operation LOADING AND SECURING FOR TRANSPORT OAH2390 Tiedown 1. Using a spotter, load the telehandler with boom as low as possible. 2. Once loaded, apply parking brake and lower boom until boom or attachment is resting on deck. Move all controls to “Neutral, ” stop engine and remove ignition key. 3.

  • Page 83: Lifting

    • When lifting machine, it is very important that the lifting device and equipment is attached only to designated lifting points. If machine is not equipped with lifting lugs contact JLG Product Safety for information. • Make adjustments to the lifting device and equipment to ensure the machine will be level when elevated.
  • Page 84 Section 4 - Operation This Page Intentionally Left Blank 4-14 31200743...

  • Page 85: Section 5 - Attachments And Hitches

    If any of the above conditions are not met, do not use the attachment. The telehandler may not be equipped with the proper capacity chart or the attachment may not be approved for the model telehandler being used. Contact JLG or the local distributor for further information.

  • Page 86: Jlg Supplied Attachments

    Section 5 - Attachments and Hitches JLG SUPPLIED ATTACHMENTS Applicable Standard Quick Coupler 2505H G5-18A Attachment Part Number ANSI 1001112793 1001113038 Carriage, 50 in (1270 mm) 1001097283 1001104435 1001101981 1001177575 Carriage, 1200 mm 1170028 1001112618 1001104022 Side Shift Carriage, 48 in (1220 mm)
  • Page 87 Section 5 - Attachments and Hitches Applicable Standard Quick Coupler 2505H G5-18A Attachment Part Number ANSI 91565094 Fork Mounted Hook 1001097205 2700118 Coupler Mounted Hook 1170058 Universal Quick Coupler Adapter 1001102332 31200743...

  • Page 88: Telehandler/Attachment/Fork Capacity

    Lifting and placing a load may require use of more than one capacity chart based on machine configuration. Other than block forks, all forks should be used in matched pairs, block forks used in matched sets. WARNING Never use an attachment without the appropriate JLG approved capacity chart installed on the telehandler. 31200743...

  • Page 89: Use Of The Capacity Chart

    Section 5 - Attachments and Hitches USE OF THE CAPACITY CHART To properly use the capacity chart (see page 5-6), the operator must first determine and/ or have the following: 1. An approved attachment. See “Approved Attachments” on page 5-1. 2.

  • Page 90: Sample Capacity Chart (Ansi & Ce)

    Section 5 - Attachments and Hitches Sample Capacity Chart (ANSI & CE) This Capacity Chart may be used with this model ONLY. The telehandler model is indicated on the boom or chassis. Model Attachment type, XXXX is used for demonstration purposes only. weight and dimensions must be equal to or less than...

  • Page 91: Sample Capacity Chart (Aus)

    Section 5 - Attachments and Hitches Sample Capacity Chart (AUS) This Capacity Chart may be used with this model ONLY. Quick Attach Type Attachment type, The telehandler model is weight and Blank = Standard indicated on the boom or dimensions must be Quick Attach chassis.

  • Page 92: Example

    Section 5 - Attachments and Hitches Example A contractor owns a model xxxxx telehandler with a fork carriage. He knows this attachment may be used with his model since: • The attachment style, weight, dimensions and load center match the attachment data on the capacity chart.

  • Page 93: Attachment Installation

    Section 5 - Attachments and Hitches ATTACHMENT INSTALLATION Standard Quick Attach MECHANICAL HYDRAULIC OAL1811 1. Attachment 2. Attachment Pin Recess 3. Attachment Pin 4. Lock Pin 5. Retainer Pin (mechanical quick attach) 6. Quick Attach (attachment tilt control in cab, see page 3-14 or 3-15) WARNING CRUSH HAZARD.
  • Page 94 Section 5 - Attachments and Hitches Mechanical Quick Attach This installation procedure is designed for one-person operation. Prior to exiting cab, perform “Shut-Down Procedure” on page 4-4. 1. Tilt quick attach forward to provide clearance. Check to be sure lock pin and retainer pin are out. OAL1820 2.
  • Page 95 Section 5 - Attachments and Hitches Hydraulic Quick Attach This installation procedure is designed for one-person operation. 1. Tilt quick attach forward to provide clearance. OAL2160 2. Align attachment pin with recess in attachment. Raise boom slightly to engage attachment pin in recess.

  • Page 96: Universal Quick Attach (Uqc)

    Section 5 - Attachments and Hitches Universal Quick Attach (UQC) OAL1870 1. Attachment 2. Attachment Recess 3. Engaging Edge 4. Lock Pin 5. Lock Pin Handle 6. Universal Quick Attach (attachment tilt control in cab, see page 3-14 or 3-15) WARNING CRUSH HAZARD.
  • Page 97 Section 5 - Attachments and Hitches This installation procedure is designed for one-person operation. Prior to exiting cab, perform “Shut-Down Procedure” on page 4-4. 1. Tilt quick attach forward to provide clearance. Check to be sure lock pin handles and pins are pulled up.

  • Page 98: Hydraulic Operated Attachment

    Section 5 - Attachments and Hitches HYDRAULIC OPERATED ATTACHMENT OAL1920 OAL2080 1. Install attachment (see page 5-9 or 5-12). 2. Press and hold auxiliary hydraulic pressure relief switch (1) for two seconds to relieve pressure at both auxiliary fittings (2). 3.

  • Page 99: Adjusting/Moving Forks

    Section 5 - Attachments and Hitches ADJUSTING/MOVING FORKS Carriages may have different locations where forks can be positioned. Two different methods can be used for repositioning, depending upon the carriage structure. Note: Apply a light coating of appropriate lubricant to ease sliding of forks or fork bar. To slide forks: 1.

  • Page 100: Attachment Operation

    Section 5 - Attachments and Hitches ATTACHMENT OPERATION • Capacities and range limits for the telehandler change depending on the attachment in use. • Separate attachment instructions must be kept in manual holder in cab with this Operation & Safety Manual. An additional copy must be kept with the attachment if it is equipped with a manual holder.
  • Page 101 Section 5 - Attachments and Hitches This Page Intentionally Left Blank 31200743 5-17...

  • Page 102: Carriage With Forks

    Section 5 - Attachments and Hitches Carriage with Forks Use Carriage Attachment Capacity Chart To determine maximum capacity, refer to “Telehandler/Attachment/ Fork Capacity” on page 5-4. OY0690 OAL1601 The joystick (1) controls lift/lower and the extend/retract movement of the boom. The tilt button (2) enables fork tilt.

  • Page 103: Fork Mounted Hook (Ansi & Ce)

    Section 5 - Attachments and Hitches Fork Mounted Hook (ANSI & CE) Use Appropriate Carriage Capacity Chart To determine maximum capacity, refer to “Telehandler/Attachment/ Fork Capacity” on page 5-4. OY0640 Suspend loads in accordance with requirements set forth in Section 1- General Safety Practices.

  • Page 104: Side Tilt Carriage

    Section 5 - Attachments and Hitches Side Tilt Carriage Use Side Tilt Carriage Attachment Capacity Chart To determine maximum capacity, refer to “Telehandler/Attachment/ Fork Capacity” on page 5-4. OAL1550 OAL1601 The joystick (1) controls lift/lower and the extend/retract movement of the boom. The tilt button (2) enables fork tilt.
  • Page 105 Section 5 - Attachments and Hitches WARNING CRUSH HAZARD. Do not use side tilt to push or pull objects or load. Failure to comply could cause object or load to fall. Equipment Damage Precautions: • Do not use forks as a lever to pry material. Excessive prying forces could damage forks or machine structure.

  • Page 106: Side Shift Carriage

    Section 5 - Attachments and Hitches Side Shift Carriage Use Side Shift Carriage Attachment Capacity Chart To determine maximum capacity, refer to “Telehandler/Attachment/ Fork Capacity” on page 5-4. OAL1540 OAL1601 The joystick (1) controls lift/lower and the extend/retract movement of the boom. The tilt button (2) enables fork tilt.
  • Page 107 Section 5 - Attachments and Hitches WARNING CRUSH HAZARD. Do not use side shift to push or pull objects or load. Failure to comply could cause object or load to fall. Equipment Damage Precautions: • Do not use forks as a lever to pry material. Excessive prying forces could damage forks or machine structure.

  • Page 108: Bucket

    Section 5 - Attachments and Hitches Bucket Use Appropriate Bucket Capacity Chart To determine maximum capacity, refer to “Telehandler/Attachment/ Fork Capacity” on page 5-4. OZ0730 OAL1611 The joystick (1) controls lift/lower and the extend/retract movement of the boom. The tilt button (2) enables bucket tilt. •...
  • Page 109 Section 5 - Attachments and Hitches Equipment Damage Precautions: • Except for lifting or dumping a load, the boom must be fully retracted for all bucket operations. • Do not corner-load bucket. Distribute material evenly within the bucket. Bucket capacity charts are for evenly distributed loads only. •...

  • Page 110: Grapple Bucket

    Section 5 - Attachments and Hitches Grapple Bucket Use Grapple Bucket Capacity Chart To determine maximum capacity, refer to “Telehandler/Attachment/ Fork Capacity” on page 5-4. OZ1450 OAL1611 The joystick (1) controls lift/lower and the extend/retract movement of the boom. The tilt button (2) enables bucket tilt. •...
  • Page 111 Section 5 - Attachments and Hitches Operation: • Raise or lower boom to appropriate height and open grapple for loading material from stockpile. • Align telehandler with face of stockpile and drive slowly and smoothly into pile to load bucket. •...

  • Page 112: Coupler Mounted Hook

    Section 5 - Attachments and Hitches Coupler Mounted Hook Use Coupler Mounted Hook Capacity Chart To determine maximum capacity, refer to “Telehandler/Attachment/ Fork Capacity” on page 5-4. OAL1510 OAH2410 The joystick (1) controls lift/lower and the extend/retract movement of the boom. The tilt button (2) enables coupler mounted hook tilt.

  • Page 113: 5.10 Hitches

    Section 5 - Attachments and Hitches 5.10 HITCHES Machines may be equipped with various types of hitches. If not previously installed, secure hitch to machine with hardware supplied with installation. Maximum towing capacity shall be the smallest of the telehandler and hitch capacities. Refer to page 9-8 for details.

  • Page 114: Adjustable Auto Hitch

    Section 5 - Attachments and Hitches Adjustable Auto Hitch Off-Road Only Hitch Capacities Maximum combined weight of trailer and load ..........13 225 lb (6000 kg) Maximum vertical load at hitch interface .............2250 lb (1020 kg) OAL2140 Connecting trailer for towing: 1.

  • Page 115: Pin Hitch - Cuna C

    Section 5 - Attachments and Hitches Pin Hitch - CUNA C Off-Road - CE, ANSI & AUS On-Road - CE Hitch Capacities Maximum combined weight of trailer and load ..........13 225 lb (6000 kg) Maximum vertical load at hitch interface..............3305 lb (1500 kg) OAL3820 Connecting trailer for towing: 1.

  • Page 116: Eec Manual Pin Hitch

    Section 5 - Attachments and Hitches EEC Manual Pin Hitch Off-Road - CE, ANSI & AUS On-Road - CE Hitch Capacities Maximum combined weight of trailer and load ..........26 450 lb (12 000 kg) Maximum vertical load at hitch interface .............5500 lb (2500 kg) OAL3810 Connecting trailer for towing: 1.

  • Page 117: Section 6 - Emergency Procedures

    Section 6 - Emergency Procedures SECTION 6 - EMERGENCY PROCEDURES TOWING A DISABLED PRODUCT The following information assumes the telehandler cannot be moved under its own power. • Before moving the telehandler, read all of the following information to understand options available.

  • Page 118: Emergency Lowering Of Boom

    In the event of total loss of engine power or hydraulic pump failure with an elevated load, the situation must be properly evaluated and dealt with on an individual basis. Contact JLG Industries or the local Authorized Distributor for specific instructions. Secure the telehandler using the following procedures: 1.

  • Page 119: Emergency Exit From Enclosed Cab

    Section 6 - Emergency Procedures EMERGENCY EXIT FROM ENCLOSED CAB Inside Cab OZ0240 In an emergency the rear window can be used to exit the telehandler. • Remove the latch pin (1). The window is then free to swing open. Outside Cab (if equipped) OD1250 •...
  • Page 120 Section 6 - Emergency Procedures This Page Intentionally Left Blank 31200743...

  • Page 121: Section 7 - Lubrication And Maintenance

    Section 7 - Lubrication and Maintenance SECTION 7 - LUBRICATION AND MAINTENANCE INTRODUCTION This section is intended as information to assist the operator to perform maintenance tasks only. Service the product in accordance with the maintenance schedule on the following pages. OAL2021 The Lubrication (1) and Maintenance (2) Charts contain instructions that must be followed to keep this product in good operating condition.

  • Page 122: General Maintenance Instructions

    Section 7 - Lubrication and Maintenance GENERAL MAINTENANCE INSTRUCTIONS Prior to performing any service or maintenance on the telehandler, follow the shut- down procedure on page 4-4 unless otherwise instructed. Ensure telehandler is level, for proper fluid readings. • Clean lubrication fittings before lubricating. •...

  • Page 123: Service And Maintenance Schedule

    Section 7 - Lubrication and Maintenance SERVICE AND MAINTENANCE SCHEDULE 10 & 1st 50 & 50 Hour Maintenance Schedule EVERY Check Fuel Check Engine Check Tire Additional Check Hydraulic Checks - Level Oil Level Condition & Oil Level Pressure Section 8 Check Wheel Lug Nut Torque...

  • Page 124: 1St 250, 250 & 500 Hour Maintenance Schedule

    Section 7 - Lubrication and Maintenance 1st 250, 250 & 500 Hour Maintenance Schedule Change Axle Change Wheel Change Front Differential Oil End Oil Axle Drop Box Oil EVERY Check Check Axle Check Wheel Check Front Check Boom Differential Oil End Oil Levels Axle Drop Fan Belt...

  • Page 125: 1000 & 1500 Hour Maintenance Schedule

    Section 7 - Lubrication and Maintenance 1000 & 1500 Hour Maintenance Schedule EVERY 1000 Change Axle Change Wheel Change Front Change Check Differential Oil End Oil Axle Drop Hydraulic Hydraulic Tank Box Oil Fluid & Filters Change Fuel Filter Change (if equipped for ULS) Transmission Filter...

  • Page 126: Lubrication Schedules

    Section 7 - Lubrication and Maintenance LUBRICATION SCHEDULES 250 Hour Lubrication Schedule EVERY OAL1980 31200743...
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  • Page 128: Operator Maintenance Instructions

    Section 7 - Lubrication and Maintenance OPERATOR MAINTENANCE INSTRUCTIONS Fuel System A. Fuel Level Check OW0970 OW0990 10 KPH 127° F 1127 RPM 10 KPH 127° F 1127 RPM OAH2141 1. Check fuel gauge (1) located on instrument panel in cab. 2.
  • Page 129 Section 7 - Lubrication and Maintenance B. Drain Fuel/Water Separator OW0980 OW1000 OAH2180 1. Perform “Shut-Down Procedure” on page 4-4. 2. Open the engine cover. 3. Loosen drain cock (3) on underside of fuel filter (4) and allow all water to drain into a glass until clear fuel is visible.

  • Page 130: Engine Oil

    Section 7 - Lubrication and Maintenance Engine Oil A. Engine Oil Level Check OW0970 OW1020 OAH2200 1. Perform “Shut-Down Procedure” on page 4-4. 2. Open the engine cover. 3. Remove dipstick (1) and check oil mark. The oil should be between the full (2) and add (3) marks within the crosshatched area of the dipstick.

  • Page 131: Hydraulic Oil

    Section 7 - Lubrication and Maintenance Hydraulic Oil A. Hydraulic Oil Level Check OW0970 OW1030 PRIOR TO SN 0160076806 EXLUDING 0160076010, 0160076011 & 0160076012 SN 0160076806 TO PRESENT INCLUDING 0160076010, 0160076011 & 0160076012 OAH2171 1. Perform “Shut-Down Procedure” on page 4-4. 2.

  • Page 132: Tires

    Section 7 - Lubrication and Maintenance Tires A. Tire Air Pressure Check OW0970 OW1040 1. Perform “Shut-Down Procedure” on page 4-4. 2. Remove valve stem cap. 3. Check tire pressure. 4. Add air if required. See page 9-5 for tire pressures. 5.
  • Page 133 Section 7 - Lubrication and Maintenance The rims installed have been designed for stability requirements which consist of track width, tire pressure and load capacity. Size changes such as rim width, center piece location, larger or smaller diameter, etc., without written factory recommendations, may result in unsafe condition regarding stability.

  • Page 134: Air Intake System

    Section 7 - Lubrication and Maintenance Air Intake System A. Air Filter Check OW0980 OW1010 OAH2150 1. Perform “Shut-Down Procedure” on page 4-4. 2. If equipped, locate precleaner bowl (1) on engine cover, remove cover from precleaner canister. 3. Remove dust from precleaner bowl. 4.
  • Page 135 Section 7 - Lubrication and Maintenance B. Element Change 1. Perform “Shut-Down Procedure” on page 4-4. 2. Open engine cover. 3. Unlock air cleaner cover (4) and remove from air cleaner. 4. Remove outer primary element (5). Inspect element for damage then discard. 5.

  • Page 136: Engine Cooling System

    Section 7 - Lubrication and Maintenance Engine Cooling System A. Engine Coolant Level Check OW0980 OW1070 OAH2190 1. Perform “Shut-Down Procedure” on page 4-4. 2. Open the engine cover. 3. Check coolant level in surge tank (1). When coolant is hot, the tank should be 1/2 to 3/4 full.

  • Page 137: Battery

    Section 7 - Lubrication and Maintenance Battery A. Battery Check OW0980 OW1080 OAH2160 1. Perform “Shut-Down Procedure” on page 4-4. 2. Remove the battery cover. 3. Wearing eye protection, visually inspect the battery (3). Check terminals for corrosion. Replace battery if it has a cracked, melted or damaged case. 4.

  • Page 138: Brake System

    Section 7 - Lubrication and Maintenance Brake System A. Brake Fluid Level Check OW0980 OZ0540 OAL1940 1. Perform “Shut-Down Procedure” on page 4-4. 2. The brake fluid level should be visible in the reservoir (1). 3. If brake fluid level is low, add hydraulic fluid as needed. Note: All other work on the brake system must be performed by qualified personnel.

  • Page 139: Windshield Washer System (If Equipped)

    Section 7 - Lubrication and Maintenance Windshield Washer System (if equipped) A. Windshield Washer Fluid Level Check OW0980 OAL2040 OAL2051 1. Perform “Shut-Down Procedure” on page 4-4. 2. The windshield washer fluid should be visible in the reservoir (2). 3. If washer fluid level is low, add fluid as needed. 31200743 7-19...
  • Page 140 Section 7 - Lubrication and Maintenance This Page Intentionally Left Blank 7-20 31200743...

  • Page 141: Section 8 - Additional Checks

    Section 8 - Additional Checks SECTION 8 - ADDITIONAL CHECKS GENERAL If any of the following test results cannot be achieved, the system is not functioning properly and the machine must be removed from service and repaired before continued operation. LOAD STABILITY INDICATOR SYSTEM (2505H) A.

  • Page 142: Reverse Sensing System (If Equipped)

    Section 8 - Additional Checks REVERSE SENSING SYSTEM (IF EQUIPPED) A. Reverse Sensing System Check OW0970 Reverse Sensing System provides audible indication of objects to rear of unit while in reverse gear. 1. Clear all people and/or obstacles behind machine before performing Reverse Sensing System check.

  • Page 143: Section 9 - Specifications

    Section 9 - Specifications SECTION 9 - SPECIFICATIONS PRODUCT SPECIFICATIONS Fluids If Equipped for ULS Ambient Temperature Range Compartment Type and Viscosities or System Classification °F °C Min Max Min Max SAE 0W-40 SAE 0W-30 SAE 5W-30 Deutz DQC III-10 LA SAE 5W-40 Engine Crankcase SAE 10W-30...
  • Page 144 Section 9 - Specifications Ambient Temperature Range Compartment Type and Viscosities or System Classification °F °C Min Max Min Max #2 Diesel Standard B5 Biodiesel Blend of #1 diesel and Ultra Low Sulfur Fuel #2 diesel fuels (S ≤ 15 mg/kg) ("winterized"...
  • Page 145 Section 9 - Specifications If Equipped for LS Ambient Temperature Range Compartment Type and Viscosities or System Classification °F °C Min Max Min Max SAE 0W-40 SAE 0W-30 SAE 5W-30 Deutz DQC II-10, SAE 5W-40 Deutz DQC III-10 Engine Crankcase SAE 10W-30 Deutz DQC IV-10 SAE 10W-40...

  • Page 146: Capacities

    Section 9 - Specifications Capacities Engine Crankcase Oil Capacity with Filter Change ....................9.6 qt (9,1 L) Fuel Tank Capacity Prior to SN 0160076806 excluding 0160076010, 0160076011, 0160076012......................... 24 gal (91 L) SN 0160076806 to Present including 0160076010, 0160076011, 0160076012......................... 20 gal (76 L) Cooling System System Capacity ........................14 qt (13,2 L) Hydraulic System...

  • Page 147: Tires

    Section 9 - Specifications Tires 12.00 x 16.5, Bias - 12 Ply Pneumatic ........................80 psi (5,5 bar) Foam........................Approx 220 lb (100 kg) 14.00 x 17.5, Bias - 10 Ply Pneumatic ........................70 psi (4,8 bar) Foam........................Approx 220 lb (100 kg) 10.50 x 18.0, Bias - 16 Ply Pneumatic ........................

  • Page 148: Performance

    Section 9 - Specifications Performance Maximum Lift Capacity G5-18A ........................5500 lb (2494 kg) 2505H CE ........................2500 kg (5511 lb) AUS........................2400 kg (5291 lb) Maximum Lift Height......................18.2 ft (5,5 m) Capacity at Maximum Height G5-18A Standard Quick Attach................... 4400 lb (1996 kg) Universal Quick Attach ..................

  • Page 149: Dimensions

    Outside Turning Radius.................... 126.0 in (3200 mm) Turning Radius at Forks .................... 169.0 in (4293 mm) Operating Weight (no attachment) G5-18A ........................12 500 lb (5670 kg) 2505H CE ........................5670 kg (12 500 lb) AUS........................5738 kg (12 650 lb)

  • Page 150: Declaration Of Vibration (Ce)

    Machine Towing Capacity Note: Refer to machine specific documents and/or plates for local governmental requirements and/or restrictions. Off-Road ..........................6600 lb (3000 kg) On-Road G5-18A............................0 lb (0 kg) 2505H AUS............................0 lb (0 kg) CE........................... 3000 kg (6600 lb) 31200743...

  • Page 151: Index

    Driving Hazards on Slopes ....... 1-10 Attachment Operation ......5-16 Attachments Electrical Hazards ...........1-2 Approved ...........5-1 Emergency Exit from Enclosed Cab..6-3 JLG Supplied ..........5-2 Unapproved ..........5-1 Emergency Lowering of Boom....6-2 Auto Hitch, Adjustable ......5-30 Emergency Procedures ........6-1 Axles ..............9-4 Engine Normal Operation........4-4...
  • Page 152 Index Ignition............... 3-6 Park Brake ............3-4 Instrument Panel..........3-12 Parking Procedure ......... 3-5 Performance ............ 9-6 Picking Up a Suspended Load....4-8 Joystick Pin Hitch Lift Joystick Pattern ......3-14 CUNA C (Italy).........5-31 Loader Joystick Pattern.......3-15 EEC Manual ..........5-32 Pinch Points and Crush Hazards.....1-11 Leveling Procedure........4-6, 4-9 Placing a Load ..........
  • Page 153 Index Tip Over Hazard..........1-4 Tires ............7-12, 9-5 Air Pressure..........7-12 Damage ........... 7-12 Replacement.......... 7-12 Towing..............6-1 Capacity ............9-8 Transmission Control Lever ......3-7 Transport Lifting............4-13 Tiedown........... 4-12 Transporting a Load ........4-6 Transporting a Suspended Load....4-9 Travel Hazard ...........1-7 Vibration ............9-8 Walk-Around Inspection ......
  • Page 154 Index 31200743...

  • Page 155: Inspection, Maintenance And Repair Log

    Inspection, Maintenance and Repair Log Inspection, Maintenance and Repair Log Serial Number ___________________________________ Date Comments...
  • Page 156 Inspection, Maintenance and Repair Log Date Comments...
  • Page 157 For the purpose of receiving safety-related bulletins, it is very important to keep JLG Industries, Inc. updated with the current ownership of all JLG products. JLG maintains owner information for each JLG product and uses this information in cases where owner notification is necessary.
  • Page 159 Hand Signals OY1090 OY1100 OY1110 EMERGENCY STOP - With both STOP - With either arm extended STOP ENGINE - Draw thumb or arms extended laterally, hands laterally, hand open downward, forefinger across throat. open downward, move arms back move arm back and forth. and forth.
  • Page 160 +49 (0) 421 69350-45 +39 (0) 2 9359 5211 +(852) 2639 5797 Email:german-parts@jlg.com Email: ricambi@jlg.com J LG EMEA B.V. JLG NZ Access Equipment & Services JLG Industries Polaris Avenue 63 2B Fisher Cresent Vahutinskoe shosse 24b. 2132 JH Hoofdorf Mt Wellington 1060...

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