Hakko Electronics FM-202 Instruction Manual
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Hakko Electronics FM-202 Instruction Manual

High-output, temperature controlled soldering station
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®
High-output, temperature controlled
Thank you for purchasing the FM-202 soldering station. This
high-output, temperature controlled soldering station uses a
composite tip, incorporating heater and sensor functions into
one element. Several process control features, unique to the
FM-202, make it applicable to a broad range of soldering
applications.
Please read this manual before operating the FM-202. Keep
this manual readily accessible for reference.
1. PACKING LIST ................................................................ 1
2. SPECIFICATIONS ........................................................... 1
4. PART NAMES .................................................................. 3
5. INITIAL SETUP ............................................................... 3
6. OPERATION .................................................................... 5
7. TIP IDENTIFICATION NUMBER ..................................... 9
8. PARAMETER SETTINGS ............................................. 10
9. MAINTENANCE ............................................................ 12
10. ERROR MESSAGES .................................................... 14
11. TROUBLE SHOOTING GUIDE ..................................... 15
12. PARTS LIST .................................................................. 17
13. TIP STYLES .................................................................. 20
14. APPENDIX A ................................................................. 22
15. WIRING DIAGRAM ....................................................... 23
soldering station
Instruction Manual

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Summary of Contents for Hakko Electronics FM-202

  • Page 1: Table Of Contents

    Several process control features, unique to the FM-202, make it applicable to a broad range of soldering applications. Please read this manual before operating the FM-202. Keep this manual readily accessible for reference.

  • Page 2: Packing List

    1. PACKING LIST FM-202 soldering station ........ 1 Heat resistant pad ........... 1 FM-2021 connector assembly ......1 Tip tray ............1 Sleeve ............. 1 Iron holder ............1 Sleeve stopper ..........1 Cleaning sponge ..........1 Power cord ............1 Instruction manual ..........

  • Page 3: Warnings, Cautions, Notes And Examples

    To prevent accidents or damage to the FM-202, be sure to observe the following: G Do not use the FM-202 for applications other than soldering. G Do not allow the FM-202 to become wet, or use it with wet hands. G Do not modify the FM-202.

  • Page 4: Part Names

    4. PART NAMES Power switch FM-202 Control card Soldering station Power receptacle Process gate Fuse Receptacle Card chain Cleaning sponge Tip (not included) FM-2021 connector assembly Sleeve Sleeve stopper Iron holder Tip tray Power cord Heat resistant pad 5. INITIAL SETUP A.
  • Page 5 If it stays in the receptacle it is properly seated. 3. Plug the power cord into a grounded wall socket. The FM-202 is protected against electrostatic discharge and must be grounded for full efficiency.

  • Page 6: Operation

    • Data entry: Selected quantity (see ‘data entry procedures’ for exact characteristics) • Temperature scale: The front panel of the FM-202 soldering station °C or °F, depending upon selection has four control buttons, the process gate, the • Error detection: receptacle, and the card slot.
  • Page 7 Insert the Tip ID end of the tip into the NOTE: process gate until the buzzer sounds once. The FM-202 is preset at 750 F . at the factory . Tip ID data are displayed for one second. Check the temperature setting by pressing the button.
  • Page 8 G Control card Each FM-202 comes with a small card, which inserts into the Card slot on the front of the unit. This card is used when entering data for the process control function (a temperature value is to be changed, or data are to be entered). Any FM-202 card can be used with any FM-202 soldering station.
  • Page 9 a. Hold the button down for at least one When the station is ON and the second. control card is in the station, the data entry procedure is: b. The current temperature setting will be displayed, then the hundreds digit will begin to flash.

  • Page 10: Tip Identification Number

    Do not damage or remove the Tip ID bar code sticker. a specific Tip ID; whenever a tip is changed, the Tip ID should be entered into the FM-202 for most effective process control. There are two ways to enter Tip ID data into the FM-202: See below or page 6 of this manual.

  • Page 11: Parameter Settings

    8. PARAMETER SETTINGS G Entering the parameters The FM-202 has the following four parameters: 1) °C or °F temperature display selection 2) Auto power shutoff 3) Low-temperature alarm tolerance setting 4) Supervisor or operator control setting Once the station enters parameter mode, set the parameters in the order shown below.
  • Page 12 When the temperature returns within the allowable range, the buzzer will stop. 2. If you enter a value exceeding the allowable The value is stored in the FM-202 as described range shown to the left, you will be brought below:...

  • Page 13: Maintenance

    Always clean the soldering tip before use, to remove any residual solder or flux adhering to it. Use a clean and moist cleaning sponge (provided with the FM-202) or the Hakko 599 tip cleaner. Contaminants on the tip have many deleterious effects, including reduced heat conductivity, which contribute to poor soldering performance.
  • Page 14 G Checking Procedure WARNING: Unless otherwise directed, carry out these procedures with the power switch OFF and the power UNPLUGGED. I Check for a broken heater or 1. Check for a broken heater or sensor sensor Measure the resistance across this position. T7-D24 1Y100CB3 Verify the electrical integrity of the heater and...

  • Page 15: Error Messages

    10. ERROR MESSAGES G Sensor Error When there is the possibility that a failure has occurred in the sensor or heater (including the sensor circuit), is displayed and the power is shut down. NOTE: The sensor error also occurs if the tip is not inserted properly.

  • Page 16: Trouble Shooting Guide

    11. TROUBLE SHOOTING GUIDE WARNING: • Before checking the inside of the FM-202 or replacing parts, be sure to disconnect the power plug. Failure to do so may result in electric shock. G The unit does not CHECK : Is the power cord and/or the connection plug dis-...
  • Page 17 G The low-temperature CHECK : Is the tip too small for the items to be soldered? ACTION : Use a tip with a larger thermal capacity. alarm tolerance error CHECK : Is the setting value for the low-temperature alarm occurs frequently. tolerance too low? ACTION : Increase the setting value.

  • Page 18: Parts List

    External tooth lock washer Nominal size 4 Spring washer Nominal size 4 (2) Pan head screw M4 x 55 (2) G FM-202 Station Tapping screw Nominal size Item 2.6 x 10 (4) Part No. Part Name Description B2749 Control card...
  • Page 19 Item No. Part No. Part Name Description FM2021-01 Connector assembly B2750 Sleeve B2751 Sleeve stopper With O-rings B2300 Heat resistant pad • Iron Holder Item No. Part No. Part Name Description C1459 Iron holder • Iron Holder Parts Item No. Part No.
  • Page 20 13. TIP STYLES Unit: mm (in.) T7-D08 SHAPE-0.8D Chisel T7-D12 SHAPE-1.2D Chisel T7-D16 SHAPE-1.6D Chisel T7-D24 SHAPE-2.4D Chisel (0.02) (0.14) (0.02) (0.02) (0.17) (0.16) (0.02) (0.12) (0.37) (0.39) (0.39) (0.39) T7-D32 SHAPE-3.2D Chisel T7-D4 SHAPE-4D Chisel T7-D52 SHAPE-5.2D Chisel T7-B SHAPE-B Conical (0.16) (0.05) (0.28)

  • Page 21: Tip Styles

    Unit: mm (in.) T7-KU SHAPE-KU Knife T7-R20 SHAPE-2.0R Slot T7-R23 SHAPE-2.3R Slot T7-R27 SHAPE-2.7R Slot (0.05) (0.05) (0.06) (0.07) (0.08) (0.23) (0.43) (0.06) (0.2) (0.2) (0.2) T7-R34 SHAPE-3.4R Slot T7-R48 SHAPE-4.8R Slot T7-1001 SOP5.1 x 4.6 T7-1002 SOP5.1 x 10.4 (0.07) (0.09) 10.4...

  • Page 22: Appendix A

    14. APPENDIX A How to enter the tip identification number into the FM-202: 1. Insert the card to unlock the system. Example: 2. Press the button and hold for more When the tip identification number is 07. than one second.

  • Page 23: Wiring Diagram

    15. WIRING DIAGRAM Power switch Power receptacle P.W.B./ Temperature control Black White P.W.B/Temperature setting P.W.B./ Display Ground Connector board P.W.B./ P.W.B./ Process gate process process switch gate B gate A HEAD OFFICE 4-5, SHIOKUSA 2-CHOME, NANIWA-KU, OSAKA, 556-0024 JAPAN TEL:+81-6-6561-3225 FAX:+81-6-6561-8466 http://www.hakko.com AMERICAN HAKKO PRODUCTS, INC.

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