CVO Fire Double Sided Fire Ribbon Technical Manual

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PIN NUMBER: 0558BN5708

Rev-2

Double Sided Fire Ribbon™

TECHNICAL MANUAL & USER HANDBOOK

Important

For use with Natural Gas (G20) or LPG (G31), check data plate within appliance for

settings. There are 2 Natural Gas Versions of this Fire that are CE approved. Please refer

to data plate for actual heat input of appliance.

It is recommended, even if you have fitted these appliances before, that you take

the time to read through these instructions and follow them step by step.

Serial Number....................................

Please quote this serial number when calling to discuss technical issues, ordering spare

parts or making a warranty claim. Your Warranty is valid for 1 Year from date of delivery.

The Warranty card supplied with the appliance should be completed by the installer and

returned to the address below.

Spirit Fires Limited. Unit 4, Beaumont Square, Aycliffe Industrial Park, Newton

Aycliffe, County Durham, DL5 6XN.

This manual must be handed to the owner of the property once the

fire has been installed and commissioned

Page 1 of 46

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Summary of Contents for CVO Fire Double Sided Fire Ribbon

Page 1 PIN NUMBER: 0558BN5708 Rev-2 Double Sided Fire Ribbon™ TECHNICAL MANUAL & USER HANDBOOK Important For use with Natural Gas (G20) or LPG (G31), check data plate within appliance for settings. There are 2 Natural Gas Versions of this Fire that are CE approved. Please refer to data plate for actual heat input of appliance.
Page 2: Table Of Contents
Contents Page 3 Commissioning Check List Page 4 Technical Data Page 5 Introduction Page 5 Flue System & Room Ventilation Page 6 Unpacking the Appliance Page 7 Burner Construction Page 8 Burner Identification Page 10 Power Supply Page 11 Remote Control System Page 12 Burner Connections Page 13...
Page 3: Commissioning Check List
CVO Commissioning Checklist Important Notice Explain the operation of the appliance to the end user, hand the completed instructions to them for safe keeping, as the information will be required when making any guaranteed claims. Pass Fail Flue Check 1. The Flue is correct for appliance (see technical section) 2.
Page 4: Technical Data
Technical Data Specifications Natural Gas: SIT-9103 Pilot Burner assembly marking LPG/Propane: Seagas P4 - 14 Gas connection 8mm O.D. tube Minimum flue diameter 203mm Minimum flue height 1.5m Approximate weight 10kg CE Approval Data for Fire Ribbon Inlet Main Burner Heat Input Category Pressure...
Page 5: Introduction
Introduction This appliance is supplied as a complete suite of enclosure of gas fire burner unit, enclosure and fascia. To comply with the approval this fire must be installed as designed. The fascia must be installed as intended and ventilation to the burner must be provided.
Page 6: Unpacking The Appliance
Unpacking the Appliance Read these instructions fully before proceeding. Carefully examine the carton for damage before unpacking. If it is obviously damaged, consult the supplier over whether to proceed. Remove the fire and examine its general condition. If satisfied by the condition proceed with the installation.
Page 7: Burner Construction
Burner Construction Take some time to review the burner construction taking note of the positions of the main components and connections. Removal of the connections from the remote system or the WARNING: grommets holding the mains supply and hard wire as shown in the burner construction drawings will result in the warranty being invalidated.
Page 8: Burner Identification
Burner Identification LPG Version Note – The version shown is for a Stone enclosure. The Metal enclosure version has the burner carriage built into the enclosure for ease of installation. Page 8 of 46...
Page 9 Natural Gas Version Note – The version shown is for a Stone enclosure. The Metal enclosure version has the burner carriage built into the enclosure for ease of installation. Page 9 of 46...
Page 10: Power Supply
Power Supply Read through this section before starting the installation. The installation should only be carried out by a GAS SAFE registered installer and in accordance with national and local regulations for both gas and electricity. Power Supply 230v AC-15%+10%, 50/60 Hz Max power consumption 20VA cos 0.6 (Peak) Stand-by power consumption...
Page 11: Remote Control System
Remote Control System The remote system is supplied with both the hard-wired wall mounted switch and infrared hand held system as standard. Both options allow full control of the fire – ON, OFF, UP, DOWN. The wall mounted switch and cable carries low voltage, (20v).
Page 12: Burner Connections
Burner Connections This fire is supplied with an enclosure and integral burner. IMPORTANT: The appliance is supplied with a fully tested and working gas burner. There is no need to dismantle the burner. This could result in damage to the fire which is not covered by the warranty. No connections should be removed or broken.
Page 13: Installation Instructions
Installation Instructions General This Fire Ribbon unit is intended for decorative purposes. The installation must be in accordance with National Regulations and must be carried out by a qualified installer. Clearances between the fire and all combustible materials must conform to National Regulations.
Page 14 The gas connection must be in accordance with National Regulations. An isolation valve (or valves) has to be fitted adjacent to the appliance, which, when closed allows the complete burner and control assembly to be disconnected for maintenance and repair in accordance with national regulations.
Page 15: Building And Installation Work
Building and Installation Work A qualified person should complete all building work; a qualified and competent person to all relevant national legislative controls must carry out the installation of gas burners, mechanical extraction, flue systems and remote control units. Building work Building work should only commence after a thorough survey of the intended location of the impending installation has been completed and it has been established that the unit can be installed and operated without...
Page 16: Builders Opening / Wall Depth
Builders Opening / Wall Depth IMPORTANT – Before commencing any work check the type of fascia to be fitted. The Enclosure has a total depth of 490mm. The actual wall depth is decided by the type of fascia to be fitted. For a Stone Fascia the enclosure front edge must sit 20mm out from the finished wall.
Page 17: Fitting The Gather
Fitting the Gather The gather supplied with the appliance must be fitted. Failure to fit the appliance will nullify the warranty. The gather is designed to ensue the appliance operates safely. How the gather is installed depends on the type of installation.
Page 18: Fitting The Enclosure
Fitting the Enclosure Page 18 of 46...
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Page 23 When fitting the gas supply note to maintain a good standing pressure we recommend that a 22mm supply be piped in as close as possible with a reduction down to 8mm diameter copper pipe (no longer that 1 meter in length –...
Page 24 The Fascia can now be fitted providing the wall surface is perfectly level both vertically and horizontally. See image left. Important - If the wall is not level, the wall should be skimmed until level. This shows positive areas that can cause fractures in the facia / surround if fitted to a wall of uneven surface.
Page 25: Fitting The Stone Fascia
Fitting the Stone Fascia Stone Fascia Hanging Bracket Positioning Note: the Enclosure on the Stone Fascia Version must protrude by a total of 20mm from the wall. If this is not done flame performance will be affected and possible enclosure and burner damage will occur.
Page 26: Fitting The Metal Fascia
Fitting the Metal Fascia • See information above for details of the Air Intake requirements. • WARNING: the Enclosure on the Metal Fascia must be flush with the wall before attempting to fit the fascia. • Put the fascia against the wall so that the lower edge is level with the shelf. •...
Page 27: Commissioning The Fire
Commissioning the Fire Once the gas pipe, electrical connection and hard wire have been fitted ALL other access holes in the burner tray must be sealed by metal tape. This appliance requires a specific amount of ventilation to function as designed (correct flame picture), therefore any unused utility access points in the burner tray must be sealed with Aluminium foil tape.
Page 28: Guidance On Ventilation And Sealing
Guidance on Ventilation and Sealing Page 28 of 46...
Page 29: Oxygen Depletion Pilot System
TEST THE GAS PRESSURE Turn the fire on full; attach a manometer to the inlet test point and ensure there is a pressure of 20mbar (+/- 1mbar) for natural gas appliances or 37mb for propane appliances. Now turn on all the other gas appliances in the house and re check pressure.
Page 30: Reset The Appliance
Reset the Appliance Hand Held Remote Unit To start your appliance, press both buttons on the hand-held remote unit, hold them down for a minimum of three seconds until the ignition process begins which will run for 19-20 seconds before it turns onto the main burner. After the burner has ignited, it can then be switched to high or low using the button on the right side of the handset.
Page 31: Fault Diagnosis/Troubleshooting
Fault Diagnosis / Troubleshooting Symptom Check List Tick Check Remote handset is working properly and battery is charged Check power supply has not been switched off Unit does not respond. Check fuses in spur Check wiring is correct on fire and hardwire switch Remote Handset Check Battery Power Does not work...
Page 32: Remote Control Components
Remote Control Components Black Box Remote Valve NG Version LPG Version Page 32 of 46...
Page 33: Spark Failure
Spark Failure The gap between the pilot electrode and the pilot should be 3.5 – 4.5mm and normally adjustment is not necessary (the electrode is very brittle). The spark should jump across the gap between the electrode and the gas outlet on the pilot head.
Page 34: Ng Remote Wiring Diagram
NG Remote Wiring Diagram Page 34 of 46...
Page 35: Lpg Remote Wiring Diagram
LPG Remote Wiring Diagram Page 35 of 46...
Page 36: Exchangeable Components List
Exchangeable Components List Part Item Description Code Number Engineer User Code Exchange Exchange Parts Parts GC002 Gas Valve GC002 AC066 Pilot Unit (NG) SIT 9103 AC006 Pilot Unit (LPG) P4-14 AC026 Isolation Tap B4-01 AC020 (NG) Injectors 2 x 460 AC070 (LPG) Injectors 2 x 1.60...
Page 37: Gas Fire User Instructions
Gas Fire User Instructions General This fire is intended for decorative purposes. Any purpose-provided ventilation should be checked regularly to ensure that it is free from obstruction. The fire should be serviced regularly by a qualified person. The chimney should be swept before the appliance is installed, and should be swept and inspected regularly to ensure that all of the products of combustion are entering the flue and there is no excessive build up of soot.
Page 38: Lighting The Fire
Lighting the fire Infra-Red Remote Operation Infrared systems require “Line of sight” between the handset and the sensor at the appliance, it is a standard safety feature to ensure that the appliance cannot be remotely lit from another room. Page 38 of 46...
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Page 40: Infra-Red Remote Replacing The Batter
Infra-Red Remote Replacing the Battery Hardwired Wall Mounted Switch Press the ON/OFF bottom (left side) for 2-3 seconds (until the spark ignition sequence begins) and release. The ignition sequence will continue for a further 10- 15 seconds before the burner is ignited to the “High position.” To switch off press the ON/OFF button for 2-3 seconds.
Page 41: Servicing Instructions
Servicing Instructions General The following servicing procedure should be carried out regularly and only by a qualified person. Note: foreign bodies which can gather on the surface of the burner unit it is inevitable that servicing can be a dusty operation. Suitable precautions should be taken.
Page 42: Cleaning Instructions
Before cleaning the appliance turn off the Fire unit and allow it to cool for a number of hours. Before using any cleaning materials test a small area first to ensure compatibility with the appliance finish. CVO Fire cannot be held responsible for damage caused by cleaning the appliance.
Page 43: Service And Aftercare Requirements
Safe registered gas installer, every 12 months the gas fire unit should undergo a regular service, this work should be carried out by a competent person who is Gas Safe registered, familiar with the CVO Fire range of goods. When carrying out the annual service, the competent person should examine and verify the following;...
Page 44: Warning Fire Guards And Hearths
Warning: Fire Guards & Hearths This appliance is not fitted with an integral guard. In normal use consideration may be given to the use of a fireguard conforming to BS6539 or BS6778, so that the approach to the appliance is limited such that access to the flame is minimised It is recommended that a fireguard conforming to BS6539 or BS6778 is used for the protection of young children, the elderly and infirm.
Page 45: Warranty Information
WARRANTY INFORMATION If the appliance develops a fault please refer to the fault diagnosis section earlier in this booklet for possible causes. This appliance is supplied with a 12 month warranty from the date of delivery. The Warranty covers defective parts and does not cover typical wear and tear that occurs with a gas fire appliance.
Page 46 ONLY USE GENUINE REPLACEMENT PARTS. Spirit Fires Ltd, 4 Beaumont Square Aycliffe Industrial Park, Newton Aycliffe County Durham, DL5 6XN T – 01325 327 221 F – 01325 327 292 The information supplied in this manual is correct at the time of publication; Dated on the 26/10/2010.