Eurotherm 590+ Series Product Manual
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Eurotherm 590+ Series Product Manual

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590+ Series
DC Digital Converter
Product Manual
HA466461U002 Issue 1
Compatible with Version 5.x Software
 Copyright Eurotherm Drives Limited 2001
All rights strictly reserved. No part of this document may be stored in a retrieval system, or transmitted in any form or
by any means to persons not employed by a Eurotherm group company without written permission from Eurotherm
Drives Ltd.
Although every effort has been taken to ensure the accuracy of this document it may be necessary, without notice, to
make amendments or correct omissions. Eurotherm Drives cannot accept responsibility for damage, injury, or expenses
resulting therefrom.
E U R O T H E R M
D R I V E S

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Summary of Contents for Eurotherm 590+ Series

  • Page 1 All rights strictly reserved. No part of this document may be stored in a retrieval system, or transmitted in any form or by any means to persons not employed by a Eurotherm group company without written permission from Eurotherm Drives Ltd.
  • Page 2 Eurotherm Drives warrants the goods against defects in design, materials and workmanship for the period of 12 months from the date of delivery on the terms detailed in Eurotherm Drives Standard Conditions of Sale IA058393C. Eurotherm Drives reserves the right to change the content and product specification without notice. Cont.2...
  • Page 3 Safety Information Requirements IMPORTANT: Please read this information BEFORE installing the equipment. Intended Users This manual is to be made available to all persons who are required to install, configure or service equipment described herein, or any other associated operation. The information given is intended to highlight safety issues, and to enable the user to obtain maximum benefit from the equipment.
  • Page 4 The specifications, processes and circuitry described herein are for guidance only and may need to be adapted to the user’s specific application. Eurotherm Drives does not guarantee the suitability of the equipment described in this Manual for individual applications. Risk Assessment Under fault conditions, power loss or other operating conditions not intended, the equipment may not operate as specified.

  • Page 5: Table Of Contents

    Contents Contents Page Chapter 1 E T T ING T A R T E D Equipment Inspection and Storage...............1-2 Packaging and Lifting Details...............1-2 About this Manual..................1-2 Initial Steps ....................... 1-2 How the Manual is Organised ................... 1-3 Chapter 2 VE R VIE W O F T HE O NVE R T E R How it Works ....................2-1 Control Features ....................2-2...
  • Page 6 Contents Contents Page Motor Field Connections ..................3-22 • Internal/External Supply (Frames 2, 3, 4 & 5) ........3-22 DC Contactor - External VA Sensing ................ 3-25 • Power Board - PCB Reference 385851 (Frame 3) ........3-25 • Power Board – PCB Reference 466701 (Frames 4 & 5) ......3-25 •...
  • Page 7 Contents Contents Page Chapter 5 P E R A T O R T A T IO N Connecting the Operator Station ..............5-1 Controlling the Operator Station ..............5-1 Control Key Definitions....................5-2 • Keys for Programming the Converter ............5-2 • Keys for Operating the Converter Locally ..........
  • Page 8 Contents Contents Page • CALIBRATION ..................6-14 • CONFIGURE DRIVE (MMI only)............. 6-17 • CURRENT LOOP .................. 6-18 • CURRENT PROFILE ................6-21 DIAGNOSTICS..................6-22 • • DIAMETER CALC.................. 6-27 • DIGITAL INPUTS .................. 6-29 • DIGITAL OUTPUTS................6-31 •...
  • Page 9 Service Procedures ................. 8-1 • Preventive Maintenance ................8-1 Repair......................8-1 Saving Your Application Data ..................8-1 Returning the Unit to Eurotherm Drives............... 8-2 Disposal ........................8-2 Technical Support Checks..................8-3 Fuse Replacement (Frame H) ..................8-4 • 590+ 4Q Product (Regenerative) ............8-4 •...
  • Page 10 Contents Contents Page Chapter 11 T E C HNIC A L P E C IF IC A T IO NS Environmental Details ..................... 11-1 EMC Compliance....................11-1 Electrical Ratings - Power Circuit ................11-2 Power Supply Details ....................11-3 Auxiliary Power Supply Details ................. 11-3 AC Line Choke (Frames 1, 2, 3, 4 &...
  • Page 11 Contents Contents Page • Power and Control Field Wiring Terminals..........12-7 • Field Grounding Terminals ..............12-7 • Field Terminal Kits................12-7 • Fuse Replacement Information .............. 12-7 Recommended Wire Sizes (Frames 1, 2, 4 & 5) ............12-8 Recommended Wire Sizes (Frame H) ............... 12-8 European Directives and the CE Mark ............12-9 CE Marking for Low Voltage Directive ..............
  • Page 12 Contents Contents Page Chapter 15 T E F A U L T PPLIC AT IO N Block Diagrams ...................15-1 Programming Block Diagram - Sheet 1..............15-3 Programming Block Diagram - Sheet 2..............15-4 Main Block Diagram ....................15-5 Field Control Block Diagram ................... 15-6 Start/Healthy Logic Block Diagram ................
  • Page 13 TARTED System Design The 590+ Series Converter is designed for use in a suitable enclosure, with associated control equipment. The unit accepts a variety of standard three-phase ac supply voltages depending upon the model, and is suitable for the powering of DC shunt field and permanent magnet motors, providing controlled dc output voltage and current for armature and field.

  • Page 14: Getting Started

    Refer to Chapter 11: “Technical Specifications” - Mechanical Details for unit weights. About this Manual This manual is intended for use by the installer, user and programmer of the 590+ Series Converter. It assumes a reasonable level of understanding in these three disciplines.

  • Page 15: How The Manual Is Organised

    Application Block Diagram You will find this at the rear of the manual. The pages unfold to show a complete block diagram, this will become your programming tool as you become more familiar with the software. 590+ Series DC Digital Converter...
  • Page 16 Getting Started 590+ Series DC Digital Converter...

  • Page 17: An Overview Of The Converter

    SPEED SETPOINT DEFAULT LOCAL START/STOP REMOTE START/STOP REMOTE CONTROL LOCAL CONTROL By plugging in a COMMS Option Technology Box, the Converter can be linked into a network and controlled by a PLC/SCADA or other intelligent device. 590+ Series DC Digital Converter...

  • Page 18: Control Features

    Stall protection • Fully computerised with first fault latch and Diagnostics Diagnostics Diagnostics Diagnostics automatic display • Digital LCD monitoring • Full diagnostic information available on RS422/RS485 • LED circuit state indication Table 2-1 Control Features 590+ Series DC Digital Converter...

  • Page 19: Understanding The Product Code

    Built-in 6901 operator station Two characters specifying the user interface language: UK = English FR = French GR = German (refer to Customer Services) SP = Spanish (refer to Customer Services) IT = Italian (refer to Customer Services) 590+ Series DC Digital Converter...

  • Page 20: Catalog Number (North America)

    2200 = 2200A (Frame H) 2700 = 2700A (Frame H) 3 digits identifying the nominal 3 phase ac power, supply voltage: 110 to 220V (±10%) 50/60Hz 220 to 500V (±10%) 50/60Hz 500 to 600V (±10%) 50/60Hz 590+ Series DC Digital Converter...

  • Page 21: Door Assembly Product Code

    1200A 270A 500A 1700A 110A 725A 2200A 165A 830A 2700A All units are available as a: 590+ : 4Q 3-phase, fully controlled, anti-parallel thyristor bridge configuration 591+ : 2Q 3-phase, fully controlled thyristor bridge configuration 590+ Series DC Digital Converter...

  • Page 22: Component Identification

    12 Earthing points 6901 operator station (optional) 13 Operator station port COMMS technology box (optional) 14 RS232 programming port Speed feedback technology card (optional) 15 Auxiliary power, external contactor and isolated thermistor terminals Gland plate 590+ Series DC Digital Converter...

  • Page 23: Door Assembly (Frames 3, 4, 5 & H)

    Frames 3 & H : Product Code 590PXD/..(with additional motor thermistor terminals) Main door assembly Speed feedback technology card (optional) Terminal cover Control terminals Terminal cover retaining screw Operator station port Blank cover 10 RS232 programming port (P3) 6901 operator station (optional) COMMS technology box (optional) 590+ Series DC Digital Converter...

  • Page 24: Controller (Frame 3)

    590+ Controller (Frame 3) Door Assembly Product Code 590PXD/..270A unit illustrated Main converter assembly Busbars - main power output Door assembly IP20 Top Cover Field wiring terminals IP20 Fan Housing (where fitted) Busbars - main power input 590+ Series DC Digital Converter...

  • Page 25: Controller (Frames 4 & 5)

    Standard door assembly Frame 4 External vent (where fitted) Motor field terminals Contactor Control Select Busbars - main power input Frame 5 External vent (where fitted) Busbars - main power output 10 Terminal Cover (Frame 5) 590+ Series DC Digital Converter...

  • Page 26: Product (Frame H)

    Contactor hand side if necessary Coil Door Motor field Assembly supply and and output Product Code terminals plus 590PXD/..Earth/PE external armature (On the Back voltage sense MVA+ of the Converter) MVA- Mains Supply Terminals 590+ Series DC Digital Converter...

  • Page 27: Installing The

    Refer to Chapter 11: Technical Specifications - Mechanical Details for weights. Prepare a clear, flat surface to receive the drive before attempting to move it. Do not damage any terminal connections when putting the drive down. 590+ Series DC Digital Converter...

  • Page 28: Changing Dc Output Terminals (Frame H)

    To replace the cover follow the procedure in reverse, Side engaging the locating studs at the top, moving into final View location and tightening fixing screws. Remove 2 screws 590+ Series DC Digital Converter...

  • Page 29: Product Dimensions

    591+ drive weighs 160kg (352.8 lbs) without packaging and fan assembly Fan weighs 18.5Kg (40.8 lbs) Dimensions are in millimetres (inches) Refer to the Installation Drawings Refer to the Installation Drawings Refer to the Installation Drawings Refer to the Installation Drawings 590+ Series DC Digital Converter...

  • Page 30: Mounting The Converter

    At least 1% line impedance should be provided in the supply side of the converter. Refer to Chapter 11: “Technical Specifications” - AC Line Choke for selection details. 590+ Series DC Digital Converter...

  • Page 31: Installing The Fan (Frame H)

    230V ac 230V ac + 10% Caution 50/60Hz 2.25A PE/GRD Figure 3-2 Fan Wiring Diagram Installing the External Vent Kit (Frames 4 & 5) Refer also to Figure 3-14 page 3-35 and Figure 3-16 page 3-37. 590+ Series DC Digital Converter...

  • Page 32: Electrical Installation

    We suggest a rubber grounding symbol grommet should be for example Protective Earth fitted on holes where a cable gland is not used. Figure 3-4 Cable and Screen Fixings Figure 3-5 360 Degree Screened Connection 590+ Series DC Digital Converter...
  • Page 33 Installing the Converter Figure 3-6 Minimum Connection Requirements (`general purpose’ configuration) 590+ Series DC Digital Converter...

  • Page 34: Minimum Connection Requirements (Frames 1, 2, 3, 4 & 5)

    Terminal C5 must be connected to C9 for the drive to run. • Terminals TH1 and TH2 must be linked if a thermostat is not fitted. • Terminals C1 and C2 must be linked if an External Trip interlock is not required. 590+ Series DC Digital Converter...

  • Page 35: Protective Earth Connections (Pe) - (Frames 1, 2, 3, 4 & 5)

    Protect the incoming mains supply, detailed in Chapter 11: “Technical Specifications” - Power Details, using a suitable fuse or circuit breaker (a circuit breaker, e.g. RCD, ELCB, GFCI, is not recommended, refer to “Earth Fault Monitoring Systems”, page 3-30.) 590+ Series DC Digital Converter...

  • Page 36: Power Wiring Connections (Frames 1, 2, 3, 4 & 5)

    Fit a 3-phase ac line choke in series with the incoming main 3-phase ac power supply. Start (Eurotherm Drives stock a series of chokes Contactor suitable for this duty, mechanically designed to connect directly to the controller ac supply AC Line Choke terminals.) The choke should be connected...
  • Page 37 FIELD ENABLE parameter. MINIMUM Motor Armature (A+, A-) CONNECTION The motor armature is connected to terminals A+ REQUIREMENT and A-. MOTOR ARMATURE 590+ Series DC Digital Converter...
  • Page 38 Temperature switches must be normally closed, and open at rated temperature. The controller’s thermistor alarm will activate at 3kΩ The over temperature alarm is latched in software and must be reset by re- starting the Converter. MOTOR THERMISTOR 590+ Series DC Digital Converter...

  • Page 39: Control Wiring Connections (Frames 1, 2, 3, 4 & 5)

    Close the terminal cover. IMPORTANT: All connections made to terminal blocks A, B and C must be isolated signal voltages. If in doubt about the connection of the DC motor to the controller check with Eurotherm Drives.
  • Page 40 Connect Terminal B9 (Coast Stop) to Terminal C9 (+24V) via a normally open delay-on-de- energisation contact of an "emergency" stop relay. The emergency stop relay should not be part of the normal sequencing of the system, which is implemented via the Start contacts, but 590+ Series DC Digital Converter...
  • Page 41 Terminals C1 and C2 must be linked if an External Trip interlock is not required. This input terminal provides an external trip facility to any normally-closed trip switch , e.g. for vent fan overload protection. EXTERNAL TRIP 590+ Series DC Digital Converter...
  • Page 42 The maximum Microtach frequency is 50kHz, thus with a standard 1000 lines per revolution Microtach the motor speed cannot exceed 3000 rpm. For specification and connection information refer to Eurotherm Drives or the appropriate Technical Manual. Wire-Ended Encoder (E1, E2, E3, E4, E5, E6) Refer to Chapter 13: “Standard and Optional Equipment”...

  • Page 43: Minimum Connection Requirements (Frame H)

    • All incoming main AC power supply connections must be protected with high speed semiconductor fuses. Refer to Chapter 11: “Technical Specifications” for fuse information. • The External AC Supply EMC Filter must only be fitted on the mains side of the contactor. 590+ Series DC Digital Converter...

  • Page 44: Protective Earth Connections (Pe) - (Frame H)

    Specifications” - External Fuses and Recommended Wire Sizes. Motor Armature Auxiliary Motor Power Field Main Contactor Coil Door Assembly PROTECTIVE AC Line Choke EARTH To contactor control Start Contactor Suitable branch protection fuses or circuit breaker 590+ Series DC Digital Converter...

  • Page 45: Power Wiring Connections (Frame H)

    The choke should be connected between the controller and the ac contactor for optimum protection and safety. 590+ Series DC Digital Converter...
  • Page 46 Main another machine, it is Contactor Coil advisable to fit additional protection in the armature circuit. A DC fuse or a high speed circuit breaker will provide this protection, if in doubt consult Eurotherm Drives. 590+ Series DC Digital Converter...

  • Page 47: Control Wiring Connections (Frame H)

    Control Wiring Connections (Frame H) For all connection requirements, refer to “Control Wiring Connections (Frames 1, 2, 3, 4 & 5)”, page 3-13. Because all models use the same control board, these instructions are common. 590+ Series DC Digital Converter...

  • Page 48: Motor Field Connections

    External Field Selector Plug L N 3 4 TH1 TH2 FL1 FL2 F+ M2 M3 Terminal Board Field Bridge Field Bridge FL1 FL2 FL1 FL2 fitted pin non-fitted pin Jumper selecting external field Jumper selecting internal field 590+ Series DC Digital Converter...

  • Page 49: Power Board - Pcb Reference 385851 (Frame 3)

    “F19”, located below terminal D1. 3. Remove the yellow link wire from the Faston connector “F8” on the left-hand side of the board and connect it to staging post “F18”, located below terminal D2. 590+ Series DC Digital Converter...

  • Page 50: Power Board - Pcb Reference 466701 (Frames 4 & 5)

    L1 must be in phase with FL1, and L2 must be in phase with FL2. The external field supply can now be connected and power restored to the drive. 590+ Series DC Digital Converter...
  • Page 51 EX A- EX A+ F+ F- FL1 FL2 busbar busbar contactor terminals Fuses - only necessary for 3 & 4 (TB2) local leads longer than 3 metres Locate fuses close to signal source when fitted 590+ Series DC Digital Converter...

  • Page 52: External Connections (Frame H)

    MVA+ MVA- busbar busbar contactor power Fuses - only necessary for control local leads longer than 3 metres terminals N & MC Locate fuses close to signal source when fitted 590+ Series DC Digital Converter...

  • Page 53: Optional Equipment

    3m, 4-way No. 6 x 12mm Assembly Procedure RS232 / REM OP STA Cutout Dimensions An actual size template is provided with Operator Station/6052 Mounting Kit. Figure 3-9 Mounting Dimensions for the Remote-Mounted Operator Station 6901 590+ Series DC Digital Converter...

  • Page 54: Speed Feedback And Technology Options

    COMMS option by carefully pushing a long screwdriver (for instance) under the option and gently levering it out. The pins are protected by the option moulding. WARNING! Isolate the drive before fitting or removing the options. 590+ Series DC Digital Converter...

  • Page 55: External Ac Supply Emc Filter Installation

    Failure to do so will result in increased conducted emissions. A low RF impedance path will normally be achieved by: Bonding the armour of the motor supply cables at one end to the motor frame, and at the 590+ Series DC Digital Converter...

  • Page 56: Earth Fault Monitoring Systems

    This has been minimised in Eurotherm Drives filters, but may still trip out any circuit breaker in the earth system. In addition, high frequency and dc components of earth leakage currents will flow under normal operating conditions.

  • Page 57: Installation Drawings

    3-31 Installing the Converter Installation Drawings Converter Installation Drawings Figure 3-10 Frame 1 : 15A & 35A Stack Assembly – Drg. No. HG466465 590+ Series DC Digital Converter...
  • Page 58 3-32 Installing the Converter Figure 3-11 Frame 2 : 40A-165A Stack Assembly 590+ Series DC Digital Converter...
  • Page 59 3-33 Installing the Converter Figure 3-12 Frame 3 : 270A Stack Assembly - Drg No. HG466428 590+ Series DC Digital Converter...
  • Page 60 3-34 Installing the Converter Figure 3-13 Frame 4 : 380-830A Stack Assembly – Drg. No. HG466700U001 590+ Series DC Digital Converter...
  • Page 61 3-35 Installing the Converter Figure 3-14 Frame 4 : 380-830A External Vent Kit Installation – Drg No. HG466700U002 590+ Series DC Digital Converter...
  • Page 62 3-36 Installing the Converter Figure 3-15 Frame 5 : 1580A Stack Assembly – Drg No. HG466700U110 590+ Series DC Digital Converter...
  • Page 63 3-37 Installing the Converter Figure 3-16 Frame 5 : 1580A External Vent Kit Installation – Drg No. HG466700U111 590+ Series DC Digital Converter...
  • Page 64 3-38 Installing the Converter Figure 3-17 Frame H : 1200A-2700A Stack Assembly (Regenerative) - Drg No. HG466432U000/1 590+ Series DC Digital Converter...
  • Page 65 3-39 Installing the Converter Figure 3-18 Frame H : 1200A-2700A Stack Assembly (Regenerative) - Drg No. HG466432U000/2 590+ Series DC Digital Converter...
  • Page 66 3-40 Installing the Converter Figure 3-19 Frame H : 1200A-2700A Stack Assembly (Non-regenerative) - Drg No. HG466433U000/1 590+ Series DC Digital Converter...
  • Page 67 3-41 Installing the Converter Figure 3-20 Frame H : 1200A-2700A Stack Assembly (Non-regenerative) - Drg No. HG466433U000/2 590+ Series DC Digital Converter...

  • Page 68: Filter Installation Drawings

    3-42 Installing the Converter Filter Installation Drawings Figure 3-21 Filter Mounting Details, Part No. CO466516U015 for Frame 1 : 15 Amp 590+ Series DC Digital Converter...
  • Page 69 3-43 Installing the Converter Figure 3-22 Filter Mounting Details, Part No. CO466516U040 for Frame 1: 35 & Frame 2 : 40 Amp 590+ Series DC Digital Converter...
  • Page 70 3-44 Installing the Converter Figure 3-23 Filter Mounting Details, Part No. CO466534U070 for Frame 2 : 70 Amp 590+ Series DC Digital Converter...
  • Page 71 3-45 Installing the Converter Figure 3-24 Filter Mounting Details, Part No. CO466534U110 for 590+ Frame 2 : 110 Amp 590+ Series DC Digital Converter...
  • Page 72 3-46 Installing the Converter Figure 3-25 Filter Mounting Details, Part No. CO466534U165 for Frame 2 : 165 Amp 590+ Series DC Digital Converter...
  • Page 73 380 -830A LINE CHOKE FITTED BETWEEN FILTER & DRIVE Figure 3-27 Filter Mounting Details using Part No. CO389456 for Frame 4 : 380-830 Amp (refer to Chapter 11: “Technical Specifications” - External AC Suppy (RFI) Filters) 590+ Series DC Digital Converter...

  • Page 74: Line Choke Installation Drawings

    For use with EMC filters For use with EMC filters For use with EMC filters Frame 1 Frame 1 Frame 1 Frame 1 CO466449U015 CO466449U040 Frame 2 Frame 2 Frame 2 Frame 2 CO466449U040 CO466449U070 CO466449U110 110A CO466449U165 165A 590+ Series DC Digital Converter...
  • Page 75 170 200 280 ∅13 Line Choke (Frames 4, 5 & H) Contact Eurotherm Drives about suitable chokes for the above frame sizes. Also refer to Chapter 11: “Technical Specifications” - AC Line Choke (Frame H). 590+ Series DC Digital Converter...
  • Page 76 3-50 Installing the Converter 590+ Series DC Digital Converter...

  • Page 77: Operating The Converter

    • If there is any doubt about the integrity of a particular installation, insert a high wattage resistor, i.e. fire elements, in series with the motor armature. • Check external run contacts are open. • Check external speed setpoints are all zero. 590+ Series DC Digital Converter...

  • Page 78: Control Philosophy

    REMOTE CONTROL REMOTE CONTROL REMOTE CONTROL LOCAL CONTROL LOCAL CONTROL LOCAL CONTROL LOCAL CONTROL Figure 4-2 Local and Remote Control Note: Start/Stop is also known as “Sequencing”. Speed Control is also known as “Reference Generation”. 590+ Series DC Digital Converter...

  • Page 79: Selecting Local Or Remote Control

    Converter State Converter State Converter State Converter State Re-Configuration, or corrupted non-volatile memory at power-up Tripped Auto Restarting Stopped Running with zero reference Running Stopping Table 4-1 Status indications given by the Health and Run LEDs 590+ Series DC Digital Converter...

  • Page 80: Setting-Up The Converter

    0 1 2 3 4 5 6 7 8 9 − (tachovolts 200) Ω 1 2 3 4 5 6 7 8 9 10 The power dissipation of this resistor is given by the formula W = (tacho volts - 200) x 5 milliwatts 590+ Series DC Digital Converter...

  • Page 81: Microtach/Encoder Feedback Option Board

    ARMATURE CURRENT parameter. ARMATURE CURRENT FIELD CURRENT (IF CAL) MMI Menu Map Note the nominal field current from the motor rating plate and set this value in the FIELD CURRENT parameter. 1 CONFIGURE DRIVE FIELD CURRENT 590+ Series DC Digital Converter...
  • Page 82 (not required on standard build) SW10 Armature Voltage Calibration OFF = VA / 100 (for VA up to 875V) (factory setting) Power Board ON = VA / 200 (for VA greater than 875V) Figure 4-1 Calibration Switches 590+ Series DC Digital Converter...

  • Page 83: Selecting Speed Feedback

    The default is ARM VOLTS FBK. 1 CONFIGURE DRIVE The selections are ARM VOLTS FBK, ANALOG TACH, ENCODER SPEED FBK SELECT and ENCODER/ANALOG. Note: Refer to Chapter 13: “Standard and Optional Equipment” - Speed Feedback Option Boards for further information. 590+ Series DC Digital Converter...

  • Page 84: Initial Start-Up Routine

    MAIN CURR. LIMIT Note: Save any parameters that have been changed. Refer to Chapter 5: “The Operator Station” - How to Save, Restore and Copy your MMI Menu Map Settings. 1 CONFIGURE DRIVE SPEED FBK SELECT 590+ Series DC Digital Converter...
  • Page 85 F+ and F-. This is high voltage DC, proceed with caution. Do not continue if this is incorrect, switch off all supplies and check connections. Refer to 9.1 or 9.2 on the next page: 590+ Series DC Digital Converter...
  • Page 86 C5 will affect the operation of the drive. 11 If the STANDSTILL LOGIC parameter in the STANDSTILL menu at level 2 is ENABLED, temporarily set it to DISABLED. MMI Menu Map 1 SETUP PARAMETERS 2 STANDSTILL STANDSTILL LOGIC 590+ Series DC Digital Converter...
  • Page 87 If no current is 1 DIAGNOSTICS flowing, switch off and check the armature connections. CURRENT FEEDBACK Is the motor connected to the converter? Verify that calibration has been carried out correctly. 590+ Series DC Digital Converter...
  • Page 88 • The MICROTACH/Encoder should give an absolute rotational speed for which adjustment is unnecessary however the motor speed may not be the relevant factor thus speed of rotation can be altered by simply adjusting the calibration. 590+ Series DC Digital Converter...
  • Page 89 (If the motor continues to rotate it may overheat and thermal protection should be provided). • If the motor is overloaded and the current provided by the controller is not enough to maintain rotation, i.e. it stalls, the controller will trip out showing STALL TRIP alarm, if enabled. 590+ Series DC Digital Converter...

  • Page 90: Performance Adjustment

    If the Converter is using Microtach/Encoder feedback, then the speed response can be monitored on Terminal A7. Adjust the two parameters until you have rapid change of speed feedback between the setpoint values, but with minimum overshoot. 590+ Series DC Digital Converter...

  • Page 91: Starting And Stopping Methods

    Motor coasts to rest Overrides Program Stop and Normal Stop Program Stop Motor decelerates at PROG STOP TIME Overrides Normal Program Stop rate Stop Start/Run Motor decelerates at STOP TIME (Normal Stop) Normal Stop rate 590+ Series DC Digital Converter...

  • Page 92: Normal Stop (C3)

    (DEFAULT 2%) DRIVE REMAINS ENABLED FOR CONTACTOR DELAY IF STOP ZERO SPEED < 0.25% Enable DRIVE ENABLE =ENABLED (DISPLAY DIAGNOSTIC) DRIVE ENABLE = DISABLED DRIVE RUN LED Indicators AND START CONTACTOR CONTACTOR DELAY (DEFAULT 1.0 SECS) 590+ Series DC Digital Converter...
  • Page 93 SPEED FEEDBACK Actual Speed STOP ZERO SPEED (DEFAULT 2% ) STOP LIMIT ( DEFAULT 60.0 SEC ) Indicators DRIVE RUN LED AND START CONTACTOR DRIVE ENABLE =ENABLED DRIVE RUN LED & START CONTACTOR DRIVE ENABLE =DISABLED 590+ Series DC Digital Converter...

  • Page 94: Program Stop (B8)

    OVERLOAD CAPABILITY OF MOTOR/DRIVE SPEED (DEFAULT 2%) DRIVE IS DISABLED AND CONTACTOR TURNS OFF BELOW Indicators STOP ZERO SPEED DRIVE RUN LED AND START CONTACTOR DRIVE ENABLE =ENABLED DRIVE RUN LED AND START CONTACTOR DRIVE ENABLE =DISABLED 590+ Series DC Digital Converter...

  • Page 95: Coast Stop (B9)

    When a trip condition is detected, a similar stopping method to Coast Stop is used. The power stack cannot be re-enabled until the trip condition has been cleared and successfully reset. Refer to Chapter 7: “Trips and Fault Finding” for further details. 590+ Series DC Digital Converter...

  • Page 96: Normal Starting Method

    2. Apply 24V to Terminal C4 (Jog Mode) Note: The Converter will not start if there are alarms present. Start the Converter using a crawl speed, in Forward or Reverse. Refer to Chapter 6: “Programming Your Application” - JOG/SLACK for further information. 590+ Series DC Digital Converter...

  • Page 97: Connecting The Operator Station

    L/R key toggles Local or Remote control modes and so is always operative. The drive always initialises in Remote control mode, and with the Local control keys inactive, it is unlikely that the motor could be started accidentally. 590+ Series DC Digital Converter...

  • Page 98: Control Key Definitions

    /RESET Control - Stops the motor. Only operates when the Converter is in STOP STOP /RESET /RESET Local mode. Trip Reset - Resets any trips and clears displayed message if trip is no longer active. 590+ Series DC Digital Converter...

  • Page 99: Indications

    See example opposite. Acknowledge the trip message by pressing the E key. Press the RESET key to restore the Health LED. Refer to Chapter 7: “Trips and Fault Finding” for trip messages and reasons. 590+ Series DC Digital Converter...

  • Page 100: The Menu System

    • SYSTEM: contains all the parameters for I/O configuration. MENU LEVEL CONFIGURE DRIVE • CONFIGURE DRIVE: a view of the important parameters used when setting-up of the drive. Figure 5-2 The Menu System showing Main Menus and Key Presses 590+ Series DC Digital Converter...

  • Page 101: The Local Menu

    Thus, the PROG key allows you to make changes to parameters normally available in Remote control mode whilst remaining in Local mode operation. HINT: When operating the drive locally, it is quite useful to have a relevant parameter selected in the main Menu System for easy access. 590+ Series DC Digital Converter...

  • Page 102: Navigating The Menu System

    ( M ) keys promptly once the cursor is in position. Note: A cursor appears under all numerical values except for parameters in the Diagnostics and Alarm Status menus whose values provide information only. 590+ Series DC Digital Converter...

  • Page 103: The Menu System Map

    CONFIGURE DRIVE DIGITAL INPUT C5 DIGIN 1 (C6) DIGIN 3 (C8) DIGOUT 1 (B5) DIGITAL OUTPUTS DIGOUT 3 (B7) CONFIGURE 5703 BLOCK DIAGRAM FULL & REDUCED VIEWS LINK 1 INTERNAL LINKS FULL VIEW ONLY LINK 12 590+ Series DC Digital Converter...

  • Page 104: Menu Shortcuts And Special Key Combinations

    DC 4Q 15A L L L L M M M M PRODUCT CODE DC 2Q 15A E TO SAVE PCODE PRODUCT CODE M TO SET PCODE E TO SAVE PCODE DIGITAL DC DRIVE DC 2Q 15A 590+ Series DC Digital Converter...

  • Page 105: Resetting To Factory Defaults (2-Button Reset)

    PARAMETER SAVE (refer to Saving Your Application, page 5-13). HOLD L L L L M M M M Hold down the keys opposite: Power-up the drive, continue to hold for at least 2 seconds INITIALIZING FACTORY DEFAULTS DIGITAL DC DRIVE DC 2Q 15A 590+ Series DC Digital Converter...

  • Page 106: Special Menu Features

    ENGLISH is the default language and is permanently saved (in Read Only Memory). A second language is loaded (typically French), however German, Italian and Spanish are available by contacting Eurotherm Drives. When a new language is downloaded it replaces the current second language.

  • Page 107: Password Protection

    M M M M CHANGE PASSWORD 0X0002 PASSWORD CHANGE PASSWORD M M M M PASSWORD ENTER PASSWORD ENTER PASSWORD 0X0002 L L L L M M M M ENTER PASSWORD 0X0000 PASSWORD ENTER PASSWORD MENU LEVEL PASSWORD 590+ Series DC Digital Converter...

  • Page 108: To Deactivate Password Protection

    Note: Because the ENTER PASSWORD parameter value is always reset to 0x0000 when powering-up the drive, 0x0000 is the default value for the CHANGE PASSWORD parameter, i.e. by default, the two parameter values are the same and so password protection is disabled. 590+ Series DC Digital Converter...

  • Page 109: How To Save, Restore And Copy Your Settings

    Copying an application requires a host computer connection to the Converter’s System Port (P3). Information can then be downloaded to the computer (and uploaded to the Converter). Refer to Chapter 14: “Serial Communications” for further information. 590+ Series DC Digital Converter...
  • Page 110 5-14 The Operator Station 590+ Series DC Digital Converter...

  • Page 111: Programming Your Application Programming With Block Diagrams

    You can program the Converter for specific applications using the MMI or suitable programming tool, such as “ConfigEd Lite” which is Eurotherm Drives’ block programming software. The Converter is supplied with a basic set-up which can be used as a starting point for application-specific programming.

  • Page 112: Programming Rules

    Decimal Places - some internally held parameters with two decimal places are only Decimal Places displayed with one decimal place. These parameters are indicated in the Parameter Description tables. The Range parameter highlights these with “(h)”. 590+ Series DC Digital Converter...

  • Page 113: Mmi Menu Maps

    A function block may also be represented by more than one MMI menu, e.g. FIELD MIN VALUE CONTROL. In contrast, the DIAGNOSTICS menu on the MMI is greatly reduced in the DESTINATION TAG DIAGNOSTICS function block, the remaining parameters being included in related function blocks. 590+ Series DC Digital Converter...

  • Page 114: Function Block Descriptions

    6-38 * BLOCK DIAGRAM LINK 11 & LINK 12 6-40 TORQUE CALC 6-73 MENUS 6-42 BLOCK DIAGRAM miniLINK 6-43 USER FILTER 6-74 * These function blocks contain parameters from the DIAGNOSTICS menu on the MMI. 590+ Series DC Digital Converter...

  • Page 115: Analog Inputs

    The maximum value of the scaled analog input. MIN VALUE Range: -300.00 to 300.00 % The minimum value of the scaled analog input ANIN 1 (A2) to ANIN 5 (A6) Range: xxx.xx VOLTS Refer to the DIAGNOSTICS function block description, page 6-22. 590+ Series DC Digital Converter...
  • Page 116 Programming Your Application Functional Description Configurable Analog Inputs CALIBRATION MAX VALUE OUTPUT MIN VALUE DIAGNOSTIC 590+ Series DC Digital Converter...

  • Page 117: Analog Outputs

    0 : FALSE 1 : TRUE ANOUT 1 (A7) to ANOUT 2 (A8) Range: xxx.xx VOLTS (h) Refer to the DIAGNOSTICS function block description, page 6-22. Functional Description Configurable Analog Outputs OFFSET MODULUS INPUT DIAGNOSTIC 10V CAL 590+ Series DC Digital Converter...

  • Page 118: Aux I/O

    Software Start/Run command. 0 : OFF 1 : ON AUX JOG Range: See below Software Jog command. 0 : OFF 1 : ON AUX ENABLE Range: See below Software Enable command. 0 : OFF 1 : ON 590+ Series DC Digital Converter...
  • Page 119 ANOUT 1 & 2 can also be used as general "staging posts" for connecting inputs to outputs. Example: Connect Analog Input 1 (A2) directly to Analog Output 1 (A7) Tag No. 128 ANOUT 1 ANIN 1 (A2) ANOUT 1 Destination Tag = 128 Source Tag = 128 590+ Series DC Digital Converter...
  • Page 120 Selects Jog Speed 0x0010 Reserved 0x0020 Reserved 0x0040 Reserved 0x0080 Reserved 0x0100 Remote Alarm Ack Alarm Acknowledge 0x0200 Remote/Remote Trip Remote Trip (High for OK) 0x0400 Reserved 0x0800 Reserved 0x1000 Reserved 0x2000 Reserved 0x4000 Reserved 0x8000 Reserved 590+ Series DC Digital Converter...
  • Page 121 Reset Alarm a) Reset Alarm a) Reset Alarm b) Reset Alarm b) Reset Alarm b) Reset Alarm b) Healthy Output Bit 11 Reset Alarm c) Reset Alarm c) ow>0200 Reset Alarm c) Reset Alarm c) 590+ Series DC Digital Converter...
  • Page 122 Delay before trip Status of the Remote trip alarm, OK, Warning trip. becomes active (Remote Seq Bit 9 FALSE and delay not after bit being expired), Active (Trip active, timer expired and cleared. remote not inhibited). 590+ Series DC Digital Converter...

  • Page 123: Block Diagram (Mmi Only)

    Range: 0 to 549 Refer to CURRENT LOOP, page 6-18. NEG. I CLAMP Range: 0 to 549 Refer to CURRENT LOOP, page 6-18. TENS+COMP CALC. Range: 0 to 549 Refer to TENS+COMP CALC., page 6-71. 590+ Series DC Digital Converter...

  • Page 124: Calibration

    This is also used in field weakening applications to improve dynamic response and speed holding stability, refer to “Initial Start-up Routine” in Chapter 4, Item 16. ENCODER RPM Range: 0 to 6000 RPM Motor top speed setting when using encoder feedback. 590+ Series DC Digital Converter...
  • Page 125 (e.g. 1.5A etc.). Note: Primary field calibration is achieved by adjusting IF calibration using SW1 - 3. POSITION COUNT Range: 0x0000 to 0xFFFF Reserved parameter for use by Eurotherm Drives. POSITION DIVIDER Range: 1 to 30000 Reserved parameter for use by Eurotherm Drives.
  • Page 126 AT ZERO SPEED FROM STANDSTILL ARMATURE I (A9 ) BIPOLAR ARMATURE CURRENT -10V -0 +10V A9 OR 0- +10V lial 1.0000 FIELD I. CAL FIELD ACCT TO FIELD FIELD I FBK CONTROL FIELD CURRENT 0.2 AMPS 590+ Series DC Digital Converter...

  • Page 127: Configure Drive (Mmi Only)

    Refer to CALIBRATION, page 6-14. ENCODER RPM Refer to CALIBRATION, page 6-14. ENCODER SIGN Refer to SPEED LOOP, page 6-59. SPD. INT. TIME Refer to SPEED LOOP, page 6-59. SPD. PROP. GAIN Refer to SPEED LOOP, page 6-59. 590+ Series DC Digital Converter...

  • Page 128: Current Loop

    This is the autotune function trigger input. 0 : OFF 1 : ON ILOOP SUSPEND Range: See below Reserved parameter for use by Eurotherm Drives. 0 : FALSE 1 : TRUE MASTER BRIDGE Range: See below A diagnostic indicating currently active bridge; master = ON, slave = OFF.
  • Page 129 Speed Demand shown ENABLED SPEED LOOP PI Current Demand Motor CURRENT LOOP PI Speed Feedback Analog I/P2 (A3) Digital I/P3 (C8) CUR. LIMIT/SCALER Range: 0.00 to 200.00 % (CUR.LIMIT/SCALER) Current limit scaler. It scales bipolar/unipolar clamps. 590+ Series DC Digital Converter...
  • Page 130 IDMD isolate removes speed loop demand and selects analog I/P 2 as current regulator demand. IDMD isolate is overridden by program stop and stop to return drive to speed regulation. Note 2: Regen mode disable prevents negative current demand. Non-regenerative drives should have regen mode disabled. 590+ Series DC Digital Converter...

  • Page 131: Current Profile

    This sets the current limit value at or above speed break-point 2, provided the other current limits are greater than this setting. Functional Description Current Limit IMAX BRK 1 (SPD1) IMAX BRK 2 (SPD2) Speed Demand SPD BRK 1 (LOW) SPD BRK 2 (HIGH) 590+ Series DC Digital Converter...

  • Page 132: Diagnostics

    Range: xxx.xx % (h) TERMINAL VOLTS Scaled analog tachogenerator feedback. (DIAGNOSTIC only) BACK EMF ENCODER Range: xxxxx RPM TACH INPUT (B2) RAW TACH INPUT Encoder speed feedback in RPM. (DIAGNOSTIC only) ENCODER RAW ENCODER RPM 590+ Series DC Digital Converter...
  • Page 133 (Refer to CONFIGURE DRIVE (MMI only), page 6-17) AT ZERO SPEED Tag No. 77 FALSE /TRUE At zero speed feedback. (Refer to STANDSTILL, page 6-64) AT ZERO SETPOINT Tag No. 78 FALSE /TRUE At zero speed demand. (Refer to STANDSTILL, page 6-64) 590+ Series DC Digital Converter...
  • Page 134 ANIN 1 (A2) Tag No. 50 xxx.xx VOLTS Speed setpoint no. 1. (Refer to ANALOG INPUTS, page 6-5) ANIN 2 (A3) Tag No. 51 xxx.xx VOLTS Speed setpoint no. 2/current demand. (Refer to ANALOG INPUTS, page 6-5) 590+ Series DC Digital Converter...
  • Page 135 Logic output indicating whether the PID limits are active. (Refer to PASSWORD (MMI only) , page 6-46) PID ERROR Tag No. 415 xxx.xx% PID error = Input 1 - Input 2 (Refer to PASSWORD (MMI only), page 6-46) 590+ Series DC Digital Converter...
  • Page 136 (parameters marked with Note 2 in the Parameter Specification Table). (DIAGNOSTIC only) SYSTEM RESET Tag No. 374 FALSE/ TRUE Set for one cycle as the drive is enabled. (DIAGNOSTIC only) 590+ Series DC Digital Converter...

  • Page 137: Diameter Calc

    Whilst this input is being enabled the ramp is held at the RESET VALUE. 0 : DISABLED 1 : ENABLED RAMP RATE Range: 0.1 to 600.0 SECS This is used to filter the output of the diameter calculator. 590+ Series DC Digital Converter...
  • Page 138 Circumference = πD or Line Speed (S) = Reel Speed (ωr) x D Thus D = ωr i.e. D ∝ Line Speed (S) Reel Speed (ωr ) Therefore with the web intact we can calculate the diameter from the two speeds 590+ Series DC Digital Converter...

  • Page 139: Digital Inputs

    VALUE TRUE and VALUE FALSE. Inverting the digital input is Value True Output therefore simple; set VALUE TRUE to 0.00% and VALUE FALSE to Value False 0.01% or any other non-zero number. 590+ Series DC Digital Converter...
  • Page 140 If terminal C5 is used for anything other than “drive enable”, i.e. DESTINATION TAG (Tag No. 495) is not set to 497, then the ENABLE parameter, Tag No. 497, must be set to ON, otherwise the drive will not run. 590+ Series DC Digital Converter...

  • Page 141: Digital Outputs

    DIGOUT 1 (B5) to DIGOUT 3 (B7) Range: See below Refer to the DIAGNOSTICS function block description, page 6-22. 0 : OFF 1 : ON Functional Description Configurable Digital Outputs MODULUS INVERTED INPUT THRESHOLD DIAGNOSTIC 590+ Series DC Digital Converter...

  • Page 142: Field Control

    This parameter controls the output voltage from the open loop voltage control. The ratio is defined as the DC output voltage over the AC RMS input voltage. The default setting is equivalent to a single-phase diode rectifier. SETPOINT Range: 0.00 to 100.00 % Field current setpoint. 590+ Series DC Digital Converter...
  • Page 143 (The default standby value of 50% can be modified through the "SYSTEM / Reserved" Menu which is primarily for factory use only and requires the “super” password.) 0 : QUENCH 1 : STANDBY 590+ Series DC Digital Converter...
  • Page 144 EMF LAG 40.00 0.30 EMF GAIN BEMF FBK LEAD TO FIELD BEMF FBK LAG CURRENT LOOP FLD CLAMP CURRENT VARS BACK EMF MOTOR FEEDBACK BEMF FILTER CALIBRATION 100.00% 178 MAX VOLTS 179 MIN FLD CURRENT 100.00% 590+ Series DC Digital Converter...

  • Page 145: Alarms

    The state of Remote Trip. 0 : FALSE 1 : TRUE STALL TRIP Range: See below Armature current is above STALL THRESHOLD and AT ZERO SPEED but not AT ZERO SETPOINT. 0 : OK 1 : FAILED 590+ Series DC Digital Converter...
  • Page 146 REM TRIP INHIBIT Range: See below Inhibits the remote trip 0 : ENABLED 1 : INHIBITED REM TRIP DELAY Range: 0.1 to 600.0 SECS The delay between the remote trip alarm being activated and the drive tripping. 590+ Series DC Digital Converter...
  • Page 147 SPDFBK ALM LEVEL ENCODER ALARM ENCODER ALARM ENABLED ENCODER FEEDBACK SELECTED AND ERROR DETECTED HEALTH RESET TRIP RESET TRUE DRIVE START NOTE [1]: FIELD FAIL THRESHOLD IS 6% IN CURRENT CONTROL 12% IN VOLTAGE CONTROL 590+ Series DC Digital Converter...

  • Page 148: Jog/Slack

    Any direct setpoints present will also add to this setpoint to make the total speed setpoint. If this is not desirable, as for example during jogging, then the direct setpoints should be disconnected during the appropriate conditions. 590+ Series DC Digital Converter...
  • Page 149 Block Diagram TAKE UP 1 TAKE UP 2 MIN SPEED RAMP INPUT (see RAMPS % S-RAMP function block) (from RAMPS function block) (see RAMPS function block) JOG 1 CRAWL SPEED JOG 2 RAMP RATE Jog/Slack Function 590+ Series DC Digital Converter...

  • Page 150: Link 11 & Link 12

    OUTPUT between two inputs (INPUT and AUX INPUT). The functionality of the various MODE selections are shown in the table. 0 : SWITCH 1 : INVERTER 2 : AND 3 : OR 4 : SIGN CHANGER 5 : MODULUS 6 : COMPARATOR 590+ Series DC Digital Converter...
  • Page 151 If ADVANCED = ON DESTINATION = Modulus of SOURCE COMPARATOR If ADVANCED = OFF DESTINATION = SOURCE If ADVANCED = ON If SOURCE < AUX SOURCE DESTINATION = 0 If SOURCE > AUX SOURCE DESTINATION = 1 590+ Series DC Digital Converter...

  • Page 152: Menus

    0.8 to 14.7ms, and 0.9 to 31.2ms. LANGUAGE Range: See below Selects the MMI display language. Other languages are available, please contact Eurotherm Drives. Refer also to Chapter 5: “The Operator Station” - Selecting the Display Language. 0 : ENGLISH...

  • Page 153: Minilink

    OFF – [353] LOGIC 8 – LOGIC 7 LOGIC 8 Parameter Descriptions VALUE 1 to VALUE 14 Range: -300.00% to 300.00% LOGIC 1 to LOGIC 8 Range: See below 0 : OFF 1 : ON 590+ Series DC Digital Converter...

  • Page 154: Op Station

    ERROR REPORT Range: 0x0000 to 0xFFFF 3 START UP VALUES (OP STATION ERROR) SETPOINT Reserved parameter for use by Eurotherm Drives. JOG SETPOINT LOCAL KEY ENABLE Range: See below FORWARD Enables the "local key" on the op-station, this must be set TRUE to allow the operator to PROGRAM toggle between local and remote modes.
  • Page 155 Programming Your Application Functional Description Local Setpoint Local Ramp Stop Ramp Up Key Down Key Accel Time Reset Value Decel Time % S-Ramp Figure 5. 2 Local Setpoint (only active when the drive is in Local mode) 590+ Series DC Digital Converter...

  • Page 156: Password (Mmi Only)

    Range: 0x0000 to 0xFFFF Default = 0x0000. BY-PASS PASSWORD Tag 526 Range: See below Default = FALSE Reserved parameter for use by Eurotherm Drives. 0 : FALSE 1 : TRUE CHANGE PASSWORD Tag 121 Range: 0x0000 to 0xFFFF Default = 0x0000.

  • Page 157: Pid

    The differentiator time constant (Td). When Td = 0 the transfer function of the block becomes a P+I. POSITIVE LIMIT Range: 0.00 to 105.00 % The upper limit of the PID algorithm. NEGATIVE LIMIT Range: -105.00 to 0.00 % The lower limit of the PID algorithm. 590+ Series DC Digital Converter...
  • Page 158 This is used to adjust the basic response of the closed loop control system. It is defined as the portion of the loop gain fed back to make the complete control loop stable. The PID error is multiplied by the Proportional Gain to produce an output. 590+ Series DC Digital Converter...
  • Page 159 Critically Damped Response Underdamped You should achieve a critically damped response, which allows the mechanics to track as Setpoint precisely as possible a Value step change on the setpoint. Overdamped Critically damped Time Setpoint Time 590+ Series DC Digital Converter...

  • Page 160: Raise/Lower

    Range: -300.00 to 300.00 % Maximum ramp output clamp. EXTERNAL RESET Range: See below If EXTERNAL RESET is TRUE, the output of the Raise/Lower block is set to the RESET VALUE. 0 : FALSE 1 : TRUE 590+ Series DC Digital Converter...
  • Page 161 DECREASE RATE (255) RESET VALUE RAISE INPUT (261) RAISE / LOWER OUTPUT RAMP LOWER INPUT (262) (307) EXTERNAL RESET Dest. Tag. (260) MIN VALUE (259) (258) MAX VALUE If Reset, Output = Reset Value (Clamped) 590+ Series DC Digital Converter...

  • Page 162: Ramps

    RAMP DECEL TIME Range: 0.1 to 600.0 SECS Deceleration time (100% change) CONSTANT ACCEL Range: See below Reserved parameter for use by Eurotherm Drives. 0 : DISABLED 1 : ENABLED RAMP HOLD Range: See below While ON, the ramp output is held at its last value. This is overridden by Ramp Reset.
  • Page 163 Output Input -0.5 Functional Description RAMPING THRESH. RAMPING % S-RAMP Jog / RAMP OUTPUT RAMP INPUT Slack "S" RAMP MIN. SPEED RAMP DECEL TIME RAMP ACCEL TIME RAMP HOLD AUTO RESET EXTERNAL RESET RESET VALUE 590+ Series DC Digital Converter...
  • Page 164 (S RAMP 0%) ACTUAL ACCEL TIME ACTUAL DECEL TIME WITH S RAMP WITH S RAMP RAMP HOLD RAMP HOLD RAMP HOLD RAMP HOLD RAMP INPUT RAMP HOLD ON RAMP HOLD OFF RAMP HOLD OFF RAMP OUTPUT 590+ Series DC Digital Converter...
  • Page 165 MIN SPEED MIN SPEED MIN SPEED MIN SPEED DRIVE ENABLED (AND AUTO RESET ENABLED) RAMP INPUT MIN. SPEED RAMP INPUT RAMP OUTPUT MIN. SPEED NOTE: THE POLARITY OF SPEED SETPOINT DETERMINES THE DIRECTION OF MIN. SPEED 590+ Series DC Digital Converter...

  • Page 166: Setpoint Sum 1

    Range: -200.00 to 200.00 % Input 1 value. By default this is connected to Analog Input 1 (A2). INPUT 0 Range: -200.00 to 200.00 % Input 0 value. By default this is not connected to any analog input. 590+ Series DC Digital Converter...

  • Page 167: Setpoint Sum 2

    The result of (INPUT 0 x RATIO 0) / DIVIDER 0 clamped to within ± LIMIT. OUTPUT 1 Range: xxx.xx % (STPT SUM 2 OUT 1) The result of (INPUT 1 x RATIO 1) / DIVIDER 1 clamped to within ± LIMIT. 590+ Series DC Digital Converter...
  • Page 168 Functional Description RATIO 0 [447] ÷ INPUT 0 [444] OUTPUT 0 [491] DIVIDER 0 [448] MAIN OUTPUT [451] INPUT 2 [445] RATIO 1 [446] ÷ INPUT 1 [443] OUTPUT 1 [492] DIVIDER 1 [466] LIMIT [449] 590+ Series DC Digital Converter...

  • Page 169: Speed Loop

    Refer to the DIAGNOSTICS function block description, page 6-22. PROP. GAIN Range: 0.00 to 200.00 (SPD.PROP.GAIN) Speed loop PI proportional gain adjustment. INT. TIME CONST. Range: 0.001 to 30.000 SECS (SPD.INT.TIME) Speed loop PI integral gain adjustment. 590+ Series DC Digital Converter...
  • Page 170 Sets the maximum input to the speed loop. It is clamped at 105% to allow for overshoot in the external loops. MIN DEMAND Range: -105.00 to 105.00 % Sets the minimum input to the speed loop. 590+ Series DC Digital Converter...
  • Page 171 THIS SELECTION CANNOT BE USED WHEN 590 SWITCHABLE ANALOG TACHO CARD IS FITTED. TACH ENCODER NOTE (2) SEE ADVANCED SUB MENU FOR ADDITIONAL INFORMATION. ENCODER/ANALOG NOTE (1) 49 ENCODER SIGN POSITIVE FROM CALIBRATION ZERO SPD OFFSET FROM CALIBRATION 590+ Series DC Digital Converter...
  • Page 172 SHOWN HERE, SEE SPEED LOOP SETPOINT SUM FOR ADDITIONAL INFORMATION. RAMP OUTPUT FROM 291 SETPOINT 3 RAMPS 357 MAX DEMAND 105.00% 358 MIN DEMAND -105.00% SPEED SETPOINT TO STOP RATES (PROGRAM STOP AND NORMAL STOP RAMPS TO ZERO SPEED 590+ Series DC Digital Converter...

  • Page 173: Advanced

    (particularly high inertia loads). POS. LOOP P GAIN Range: -200.00 to 200.00 % Reserved parameter for use by Eurotherm Drives. ZERO SPD. LEVEL Range: 0.00 to 200.00 % Sets the threshold of speed feedback below which Zero Speed Quench is active.

  • Page 174: Standstill

    1 : TRUE ZERO SETPOINT Range: 0 to 549 (SOURCE TAG) Reserved parameter for use by Eurotherm Drives. STANDSTILL LOGIC Range: Same as tag 4 If TRUE, the Converter is quenched (although the contactor remains in) when the Speed Feedback and Speed Setpoint values are less than ZERO THRESHOLD.

  • Page 175: Stop Rates

    Range: 0.00 to 100.00 % Zero speed level in program stop and normal stop modes at which the contactor delay timer starts timing-out. At the end of this delay the contactor is de-energised. See also CONTACTOR DELAY above. 590+ Series DC Digital Converter...
  • Page 176 STOP LOGIC 60.0 SECS PROG STOP LIMIT 2.00 % STOP ZERO SPEED 1.0 SECS CONTACTOR DELAY TO DRIVE ENABLE PROGRAM PROGRAM STOP IS TRUE STOP WHEN TERMINAL B8 LOW STOP (RUN) (STATUS LED OFF) SPEED FEEDBACK 590+ Series DC Digital Converter...

  • Page 177: System Port P3

    2 : 5703 SLAVE 3 : CELite (EIASCII) GROUP ID Range: 0x0000 to 0x0007 (GROUP ID (GID)) The Eurotherm protocol group identity address. UNIT ID Range: 0x0000 to 0x000F (UNIT ID (UID)) The Eurotherm protocol unit identity address. 590+ Series DC Digital Converter...

  • Page 178: 5703 Support

    Range: See below Input sign. 0 : NEGATIVE 1 : POSITIVE DESTINATION TAG (MMI only) is the destination tag of the value received from the 5703. The default is SETPOINT 4 in the speed loop. 590+ Series DC Digital Converter...

  • Page 179: Taper Calc

    The taper tension characteristics are shown below: - Tension Torque -100% Taper -100% Taper 0% Taper 0% Taper 100% Taper 100% Taper 100% 100% Diameter Diameter Diameter Diameter 100% taper tension is equivalent to constant torque on the centre wind spindle. 590+ Series DC Digital Converter...

  • Page 180: Tec Option

    6: VERSION NUMBER older than Version 2.x If the VERSION NUMBER error message is displayed, the Technology Option is using software that doesn’t fully support the drive; refer to Eurotherm Drives. VERSION Range: 0x0000 to 0xFFFF (TEC OPTION VER) The version of the Technology Option.

  • Page 181: Tens+Comp Calc

    The line speed acceleration rate value is calculated from the line speed input. The calculated rate value may have a large ripple content which will disturb the motor torque. The rate signal is therefore filtered, and this filter has a time constant given by this parameter. 590+ Series DC Digital Converter...
  • Page 182 Useful for large line ramp rates (>100 Secs) 2. RATE CAL not 0.00: Allows the internally calculated rate value to be monitored. TENSION SCALER Range: -3.0000 to 3.0000 Scales the Tension Demand which is directly connected from the Taper Calculator. 590+ Series DC Digital Converter...

  • Page 183: Torque Calc

    (NEG. I CLAMP, Tag No. 48). 0 : DISABLED 1 : ENABLED Functional Description Pos. I Clamp 200% Link to [301] Overwind [434] -200% Neg. I Clamp 200% Link to [48] Current Demand [432] Tension Enable 590+ Series DC Digital Converter...

  • Page 184: User Filter

    – not appear as a menu on the MMI. Parameter Descriptions INPUT Range: -300.00 to 300.00 % Reserved parameter for use by Eurotherm Drives. OUTPUT Range: xxx.xx % Reserved parameter for use by Eurotherm Drives. 590+ Series DC Digital Converter...

  • Page 185: Trips And Fault Finding Trips

    2. Stop and start the converter, i.e. remove and re-apply the Start/Run signal (terminal C3 or C4, or the STOP and RUN keys on the MMI). Success is indicated by the HEALTH LED (on the unit or MMI) illuminating. The MMI will return to its original display. 590+ Series DC Digital Converter...

  • Page 186: Fault Finding

    HEALTH STORE (Tag 116).This displays the hexadecimal value of the first (or only) alarm to occur causing the trip condition. The display reverts to 0x0000 when the Start (C3) input is raised (+24V). 590+ Series DC Digital Converter...

  • Page 187: Hexadecimal Representation Of Trips

    “2” in digit 2, (8+2 = 10, displayed as A) and an 8 in digit 1. This in turn represents the active trips FIELD FAILED, ENCODER FAILED, OVER VOLTS (VA) and HEATSINK TRIP (an unlikely situation). 590+ Series DC Digital Converter...

  • Page 188: Power Board Led Trip Information (Frame 4, 5 & H)

    ACCTS FAILED ACCTS PRESENT LED3 ac current transformer connection status THYRISTOR FUSES LED6 thyristor fuses status 3 PHASE FAILED FIELD HEATSINK LED2 field heatsink temperature normal HEATSINK TRIP armature heatsink temperature normal STACK THERMOSTATS LED5 590+ Series DC Digital Converter...

  • Page 189: Using The Mmi To Manage Trips

    Motor armature voltage has exceeded Loose armature connection 120% of rated volts Badly adjusted field voltage setting Badly adjusted field current loop Badly adjusted field-weakening bemf loop Badly adjusted speed loop Alarm time delay : 1.5 seconds 590+ Series DC Digital Converter...
  • Page 190 With motor stationary (AT ZERO SPEED (Alarm only operates when the STALL TRIP parameter parameter shows TRUE), current has is enabled). exceeded the STALL THRESHOLD parameter value for longer than the STALL TRIP DELAY parameter value 590+ Series DC Digital Converter...
  • Page 191 6.6ms is acceptable) Motor armature windings failure - check insulation resistance. Badly tuned current loop Faulty Converter - refer to Eurotherm Drives ACCTS FAILED AC current transformer plug connection Check armature current transformer plug for correct to Converter power board missing installation.

  • Page 192: Symbolic Alarm Messages

    Refer to Eurotherm Drives. Setting Trip Conditions The following parameters in the CALIBRATION menu are used to set trip conditions: OVER SPEED LEVEL SPDFBK ALM LEVEL STALL THRESHOLD STALL TRIP DELAY REMOTE TRIP DELAY 590+ Series DC Digital Converter...

  • Page 193: Viewing Trip Conditions

    The following test points are located on the control board and can be accessed through the Technology Option housing. When used with a meter, they will provide valuable information in the event of a fault. Refer to Eurotherm Drives for further information. Technology Box...
  • Page 194 7-10 Trips and Fault Finding 590+ Series DC Digital Converter...

  • Page 195: Maintenance

    Specifications - Termination Tightening Torque tables. Repair There are no user-serviceable components. IMPORTANT: MAKE NO ATTEMPT TO REPAIR THE UNIT - RETURN IT TO EUROTHERM DRIVES. Saving Your Application Data The Converter retains saved settings during power-down. You can download and upload this back into the repaired unit, if necessary.

  • Page 196: Returning The Unit To Eurotherm Drives

    Applications information and operating System drawings. environment Contact your nearest Eurotherm Drives Service Centre to arrange return of the item. You will be given a Returned Material Authorisation. Use this as a reference on all paperwork you return with the faulty item.

  • Page 197: Technical Support Checks

    Routine Maintenance and Repair Technical Support Checks The results of the following checks will be very useful to Eurotherm Drives’ Technical Support. Caution Please only attempt these checks if you are electrically competent. Miscellaneous Checks ✔or ✘ Check 24V present at Terminals C1 to C9 (C1 is 0V) - dc Check ±10V present at Terminals B3 and B4 (B1 is 0V) - dc...

  • Page 198: Fuse Replacement (Frame H)

    Figure 8-1 590+ (Frame H) Fuse Replacement Diagram IMPORTANT: When re-assembling the unit, apply a `zinc-loaded’ jointing compound between the fuses and busbars, and between the busbars and phase assemblies (BICC BX1 - Eurotherm Part No. EA466241) Observe all tightening torque levels, refer to Chapter 11: “Technical Specifications” - Fixing Types and Torques.

  • Page 199: Product (Non-Regenerative)

    Figure 8-2 591+ Fuse Replacement Diagram IMPORTANT: When re-assembling the unit, apply a `zinc-loaded’ jointing compound between the fuses and busbars, and between the busbars and phase assemblies (BICC BX1 - Eurotherm Part No. EA466241) Observe all tightening torque levels, refer to Chapter 11: “Technical Specifications” - Fixing Types and Torques.

  • Page 200: Phase Assembly Replacement (Frame H)

    IMPORTANT: When re-assembling the unit, apply a `zinc-loaded’ jointing compound between the fuses and busbars, between the busbars and phase assemblies and between the interconnection plates and the heatsink (BICC BX1 - Eurotherm Part No. EA466241) Observe all tightening torque levels, refer to Chapter 11: “Technical Specifications” - Fixing Types and Torques.
  • Page 201 6. Re-fit the top baffle (either plenum cover or lower 4Q air duct) and vertical baffles. 7. Replace the fuse. 8. Re-close the swing-frame. 9. Replace the trigger board connectors. 590+ Series DC Digital Converter...

  • Page 202: Replacing The Fan (Frames 4 & 5)

    • 380, 500, 725, 830A models have a single fan matched to the auxiliary supply and connected to CONN 2. • 1580A models have two fans matched to the auxiliary supply connected to CONN 2 & 3. 590+ Series DC Digital Converter...

  • Page 203: Control Loops Principle Of Operation

    In order to get the right start-up value of firing angle the knowledge of the operating BEMF is necessary. In the Converter, this is achieved by a combination of a hardware peak current detector and appropriate software algorithm. 590+ Series DC Digital Converter...

  • Page 204: Manual Tuning

    In order to disable this alarm the special "super- password" reserved for Eurotherm Drives personnel needs to be entered. Next in the "Reserved" menu, which will then appear as a submenu of "SYSTEM", a parameter called "Health Inhibit"...
  • Page 205 This will give 1.1V average for 100% current. It will also give the operating bridge, i.e. it will be negative for the Master bridge (positive current demand) and positive for the Slave bridge (negative current demand). 590+ Series DC Digital Converter...

  • Page 206: Speed Loop

    Current Demand Rate Limit (di/dt) Access to the di/dt limit is currently reserved for Eurotherm Drives personnel only in the Reserved Menu. This is a limit imposed on the rate of change of the current demand. It is to be used for motors with commutation limitations, mechanical systems that cannot absorb rapid torque transients and also as a means of limiting current overshoot for large current swings (e.g.

  • Page 207: Current Control

    ("fld quench mode" = "quench") or will reduce it to 50% of the current or voltage setpoint ("fld quench mode" = "standby"). This applies to both current and voltage modes. 590+ Series DC Digital Converter...
  • Page 208 Control Loops 590+ Series DC Digital Converter...

  • Page 209: A R A M E T E R P E C If Ic A T Io N A B L E

    Parameters that have text are WORDS if their range is 0 to greater than 1 All other parameters are INT If a parameter can only be written to in Config mode, this implies that the drive is stopped. 590+ Series DC Digital Converter...

  • Page 210: Specification Table: Tag Number Order

    0 to 10000 IFFB DELAY RESERVED Reserved 0 to 255 FULL MENUS MENUS Menus Same as tag 4 CONFIGURE ENABLE CONFIGURE DRIVE Same as tag 4 SYSTEM IO RESERVED Unallocated 0x0000 to 0xFFFF Output, 4 590+ Series DC Digital Converter...
  • Page 211 Stop Rates Same as tag 42 Output SPEED FBK ALARM SETUP PARAMETERS::INHIBIT ALARMS Alarms Same as tag 19 DRIVE START DIAGNOSTICS Diagnostics Same as tag 18 Output CONTACTOR DIAGNOSTICS Unallocated Same as tag 18 Output CLOSED 590+ Series DC Digital Converter...
  • Page 212 INPUTS::DIGIN 3 (C8) 111 5703 RCV ERROR SETUP PARAMETERS::INHIBIT ALARMS Alarms Same as tag 19 112 STALL TRIP ALARM STATUS Alarms 0 : OK Output 1 : FAILED 113 RAMPING DIAGNOSTICS Ramps Same as tag 42 Output 590+ Series DC Digital Converter...
  • Page 213 -300.00 to 300.00 % 166 SEL. INT/CUR/SPD RESERVED Reserved 0x0000 to 0x0004 em 2, 4 167 TOGGLE REF 2 RESERVED Reserved -300.00 to 300.00 % 168 AUX ENABLE SETUP PARAMETERS::AUX I/O Aux I/O Same as tag 18 590+ Series DC Digital Converter...
  • Page 214 -300.00 to 300.00 % OUTPUTS::DIGOUT 1 (B5) 196 THRESHOLD (>) SYSTEM::CONFIGURE I/O::DIGITAL Digout 2 (B6) -300.00 to 300.00 % OUTPUTS::DIGOUT 2 (B6) 197 THRESHOLD (>) SYSTEM::CONFIGURE I/O::DIGITAL Digout 3 (B7) -300.00 to 300.00 % OUTPUTS::DIGOUT 3 (B7) 590+ Series DC Digital Converter...
  • Page 215 -300.00 to 300.00 % INPUTS::ANIN 1 (A2) 233 CALIBRATION SYSTEM::CONFIGURE I/O::ANALOG Analog Input 2 -3.0000 to 3.0000 INPUTS::ANIN 2 (A3) 234 MAX VALUE SYSTEM::CONFIGURE I/O::ANALOG Analog Input 2 -300.00 to 300.00 % INPUTS::ANIN 2 (A3) 590+ Series DC Digital Converter...
  • Page 216 SETUP PARAMETERS::RAMPS Ramps 0.00 to 100.00 % 267 POSITION COUNT RESERVED Calibration 0x0000 to 0xFFFF 268 MODE SETUP PARAMETERS::SPEED Advanced 0 to 3 LOOP::ADVANCED::ADAPTION 269 SPD BRK1 (LOW) SETUP PARAMETERS::SPEED Advanced 0.00 to 100.00 % LOOP::ADVANCED::ADAPTION 590+ Series DC Digital Converter...
  • Page 217 2, 3, 4 307 EXTERNAL RESET SETUP PARAMETERS::RAISE/LOWER Raise/Lower Same as tag 42 308 TACH INPUT DIAGNOSTICS Diagnostics xxx.xx % (h) Output 309 INPUT 0 SETUP PARAMETERS::SETPOINT SUM 1 Setpoint Sum 1 -200.00 to 200.00 % 590+ Series DC Digital Converter...
  • Page 218 SETUP PARAMETERS::SPEED Speed Loop 0.00 to 105.00 % LOOP::SETPOINTS 358 MIN DEMAND SETUP PARAMETERS::SPEED Speed Loop -105.00 to 105.00 % LOOP::SETPOINTS 359 INVERTED SYSTEM::CONFIGURE I/O::DIGITAL Digout 1 (B5) Same as tag 42 OUTPUTS::DIGOUT 1 (B5) 590+ Series DC Digital Converter...
  • Page 219 0 : SWITCH LINKS::LINK 11 1 : INVERTER 2 : AND 3 : OR 4 : SIGN CHANGER 5 : MODULUS 6 : COMPARATOR 394 AUX.SOURCE SYSTEM::CONFIGURE I/O::INTERNAL Link 11 0 to 549 2, 3 LINKS::LINK 11 590+ Series DC Digital Converter...
  • Page 220 SETUP PARAMETERS::SPECIAL Diameter Calc. -105.00 to 105.00 % BLOCKS::DIAMETER CALC. 425 MIN DIAMETER SETUP PARAMETERS::SPECIAL Diameter Calc. 0.00 to 100.00 % BLOCKS::DIAMETER CALC. 426 MIN SPEED SETUP PARAMETERS::SPECIAL Diameter Calc. 0.00 to 100.00 % BLOCKS::DIAMETER CALC. 590+ Series DC Digital Converter...
  • Page 221 0.1 to 600.0 SECS BLOCKS::DIAMETER CALC. 454 SOURCE TAG SYSTEM::CONFIGURE I/O::INTERNAL Link 5 0 to 549 2, 3 LINKS::LINK 5 455 DESTINATION TAG SYSTEM::CONFIGURE I/O::INTERNAL Link 5 0 to 549 mn 2, 3 LINKS::LINK 5 590+ Series DC Digital Converter...
  • Page 222 Tension & Comp -300.00 to 300.00 % BLOCKS::TENS+COMP CALC. 485 INERTIA COMP O/P SETUP PARAMETERS::SPECIAL Tension & Comp xxx.xx % Output BLOCKS::TENS+COMP CALC. 486 TENSION SCALER SETUP PARAMETERS::SPECIAL Tension & Comp -3.0000 to 3.0000 BLOCKS::TENS+COMP CALC. 590+ Series DC Digital Converter...
  • Page 223 Op Station Same as tag 42 STATION::START UP VALUES 517 LOCAL SETUP PARAMETERS::OP- Op Station Same as tag 42 STATION::START UP VALUES 518 PROGRAM SETUP PARAMETERS::OP- Op Station Same as tag 42 STATION::START UP VALUES 590+ Series DC Digital Converter...
  • Page 224 Same as tag 42 1, 2 547 SPD.FBK.FILTER SETUP PARAMETERS::SPEED LOOP Menus 0.000 to 1.000 548 OPSTATION LEDS Not on MMI 0000 to FFFF 549 SPD LOOP O/P DIAGNOSTICS Speed Loop -200 to 200 % Output, 2 590+ Series DC Digital Converter...
  • Page 225 Range Range Notes Notes 550 ENABLE 12 PULSE RESERVED 0 to 2 551 MASTER BRIDGE RESERVED FALSE / TRUE 552 SLAVE BRIDGE RESERVED FALSE / TRUE 553 MAX BS DEAD TIME RESERVED 1 to 6000 590+ Series DC Digital Converter...

  • Page 226: Parameter Table: Mmi Menu Order

    |__[416] PID CLAMPED |__[415] PID ERROR |__[086] SPT SUM OUTPUT |__[085] RAMP OUTPUT |__[063] SPEED SETPOINT |__[057] TERMINAL VOLTS |__[060] BACK EMF |__[308] TACH INPUT |__[058] UNFIL.TACH INPUT |__[206] ENCODER |__[059] UNFIL.ENCODER |__[062] UNFIL.SPD.FBK |__[064] UNFIL.SPD.ERROR 590+ Series DC Digital Converter...
  • Page 227 |__[262] LOWER INPUT |__[258] MIN VALUE |__[259] MAX VALUE |__[307] EXTERNAL RESET |__SPECIAL BLOCKS SPECIAL BLOCKS SPECIAL BLOCKS SPECIAL BLOCKS |__DIAMETER CALC. DIAMETER CALC. DIAMETER CALC. DIAMETER CALC. |__[424] LINE SPEED |__[437] REEL SPEED |__[425] MIN DIAMETER 590+ Series DC Digital Converter...
  • Page 228 |__[486] TENSION SCALER |__FIELD CONTROL FIELD CONTROL FIELD CONTROL FIELD CONTROL |__[170] FIELD ENABLE |__[209] FLD.CTRL MODE |__FLD.VOLTAGE VARS FLD.VOLTAGE VARS FLD.VOLTAGE VARS FLD.VOLTAGE VARS |__[210] FLD.VOLTS RATIO |__FLD.CURRENT VARS FLD.CURRENT VARS FLD.CURRENT VARS FLD.CURRENT VARS 590+ Series DC Digital Converter...
  • Page 229 CURRENT LOOP CURRENT LOOP CURRENT LOOP |__[421] MAIN CURR. LIMIT |__[016] PROP. GAIN |__[017] INT. GAIN |__[018] AUTOTUNE |__[136] FEED FORWARD Reserved |__[137] DISCONTINUOUS |__[030] ADDITIONAL DEM |__[090] BIPOLAR CLAMPS |__[201] REGEN MODE |__[527] MASTER BRIDGE 590+ Series DC Digital Converter...
  • Page 230 |__[542] REMOTE TRIP |__MENUS MENUS MENUS MENUS |__[037] FULL MENUS |__LANGUAGE |__ENGLISH |__[354] PARAMETER SAVE |__SERIAL LINKS SERIAL LINKS SERIAL LINKS SERIAL LINKS |__TEC OPTION TEC OPTION TEC OPTION TEC OPTION |__[500] TEC OPTION TYPE 590+ Series DC Digital Converter...
  • Page 231 ANIN 2 (A3) |__[233] CALIBRATION |__[234] MAX VALUE |__[235] MIN VALUE |__[493] OUTPUT |__ANIN 3 (A4) ANIN 3 (A4) ANIN 3 (A4) ANIN 3 (A4) |__[236] CALIBRATION |__[237] MAX VALUE |__[238] MIN VALUE |__[249] DESTINATION TAG 590+ Series DC Digital Converter...
  • Page 232 |__[260] RAISE/LOWER DEST |__[293] RAMP O/P DEST |__[294] SPT SUM 1 DEST |__[400] PID O/P DEST |__[431] DIAMETER |__[442] TAPER |__[450] SETPOINT SUM 2 |__[435] POS. I CLAMP |__[436] NEG. I CLAMP |__[478] TENS+COMP CALC. 590+ Series DC Digital Converter...
  • Page 233 |__[213] ZERO CUR OFFSET Reserved |__[214] ZCD THRESHOLD Reserved |__[221] MMI FILTER T.C. Reserved |__[222] PRED STEP Reserved |__[223] SCAN THRESHOLD Reserved |__[034] FIELD FBKSTOP Reserved |__[035] FIELD FFRSTOP Reserved |__[036] IFFB DELAY Reserved |__[154] II Reserved 590+ Series DC Digital Converter...
  • Page 234 |__[382] VALUE 11 |__[383] VALUE 12 |__[384] VALUE 13 |__[385] VALUE 14 |__[346] LOGIC 1 |__[347] LOGIC 2 |__[348] LOGIC 3 |__[349] LOGIC 4 |__[350] LOGIC 5 |__[351] LOGIC 6 |__[352] LOGIC 7 |__[353] LOGIC 8 590+ Series DC Digital Converter...
  • Page 235 |__[523] ARMATURE CURRENT |__[524] FIELD CURRENT |__[543] ZERO CAL INPUTS Reserved |__[209] FLD.CTRL MODE |__[210] FLD.VOLTS RATIO |__[018] AUTOTUNE |__[047] SPEED FBK SELECT |__[024] ENCODER LINES |__[022] ENCODER RPM |__[049] ENCODER SIGN |__[013] SPD.INT.TIME |__[014] SPD.PROP.GAIN 590+ Series DC Digital Converter...
  • Page 236 10-28 Parameter Specification Table 590+ Series DC Digital Converter...

  • Page 237: Echnical Pecifications

    EN50081-2 (1994) Class A conducted emissions If fitted with If fitted with specified external specified external specified external specified external filters filters filters filters (except Frame H) (except Frame H) (except Frame H) (except Frame H) 590+ Series DC Digital Converter...

  • Page 238: Electrical Ratings - Power Circuit

    140% † These products are suitable for supplies up to 690V ac and armature voltages of 750V dc, hence output power ratings can be increased by up to 150% 590+ Series DC Digital Converter...

  • Page 239: Power Supply Details

    0.25A at 230V ac Fan current for integral fans: refer to Cooling, page 11-19. The remainder is available for driving the AC Contactor Contactor Output Contactor Output Contactor Output Contactor Output 3A maximum at the auxiliary voltage 590+ Series DC Digital Converter...

  • Page 240: Ac Line Choke (Frames 1, 2, 3, 4 & 5)

    Frame 5 Frame 5 (2 chokes required) Frame 5 Frame 5 0831-1200 20 µH CO466709U073 0831-1200 5 µH CO466709U120 (use with transformer only) 1201-1580 15 µH CO466709U083 1201-1580 5 µH CO466709U160 (use with transformer only) 590+ Series DC Digital Converter...

  • Page 241: Ac Line Choke (Frame H)

    Frame 4 380 (please contact Eurotherm Drives) 500 (please contact Eurotherm Drives) 725 (please contact Eurotherm Drives) 830 (please contact Eurotherm Drives) Frame 5 Frame 5 Frame 5 Frame 5 1580 (please contact Eurotherm Drives) 590+ Series DC Digital Converter...

  • Page 242: Power Semiconductor Protection Fuses (Frames 1, 2, 3, 4 & 5)

    * Ferrule fuse 14 x 51mm, for use in ST14 Fuse Holder (CP054175) We recommend that all 590+ drives are protected by semiconductor fuses. 1200-2700A units are fitted with internal fuses: • the 4Q (590+) units have limb fuses • the 2Q (591+) units have line fuses 590+ Series DC Digital Converter...

  • Page 243: Power Supply Fuses

    (TN) and (IT) units used with a filter are not recommended for non-earth referenced (IT) supplies.. (TN) and (IT) (TN) and (IT) Earth Leakage Current Earth Leakage Current >50mA (all models) Earth Leakage Current Earth Leakage Current 590+ Series DC Digital Converter...

  • Page 244: Terminal Definitions (Digital/Analog Inputs & Outputs)

    Calibration Option Card only. when the two option Output Capacity 10V at 5mA. Short circuit protected modules are fitted on the Output Update Rate 10ms control board. Output Overdrive Capability 10%, i.e. maximum output 11V 590+ Series DC Digital Converter...

  • Page 245: Terminal Information - Power Board (Frames 1, 2, 4 & 5)

    The supply must be derived from L1 (Red) and L2 (Yellow) phases directly or indirectly through a transformer. L1 must be connected to FL1, and L2 to FL2. 590+ Series DC Digital Converter...
  • Page 246 Main contactor Neutral Auxiliary Supply Voltage 4 (D6) coil This terminal is internally connected to the Con N auxiliary supply neutral and provides a convenient connection point for the contactor coil neutral connection. 590+ Series DC Digital Converter...
  • Page 247 Terminals Th1 and Th2 must be jumpered if overtemperature sensors are not used. Thermistor Isolated Thermistor Input - negative See description Therm - (THERM-) See description above Protective ground – incoming ground STUDS Protective ground – motor ground STUDS Protective ground STUDS 590+ Series DC Digital Converter...

  • Page 248: Terminal Information - Control Board

    Bipolar Mode Output Output +10V= 200% output current forward. The output can be selected -10V = 200% output current reverse. as either Bipolar or Unipolar Mode Unipolar by the Armature I parameter. +10V= 200% output current. 590+ Series DC Digital Converter...
  • Page 249 +24V, the controller Threshold +16V operates normally. When the Coast Stop is at zero volts or open circuit, the main contactor is open and the drive no longer operates. The motor coasts to rest. 590+ Series DC Digital Converter...
  • Page 250 Threshold +16V clamps. With no connection, i.e., false, Analog I/P 5 provides a unipolar current limit. When true, Analog I/P5 is the positive current clamp, Analog I/P 4 is the negative current clamp 590+ Series DC Digital Converter...
  • Page 251 1, 2 & 3 and C9 should not exceed 300mA. Some typical loads are given below: Microtach : 75mA Relays : 50mA each Fiber Optic ancillaries : 50mA each DeviceNetTechnology Box : 50mA 590+ Series DC Digital Converter...

  • Page 252: Terminal Information (Frame H)

    Users should be aware that when the contactor Control Relay is “De-energised”, a leakage current of approximately 2mA can be expected and this should be considered when interfacing to these terminals. Typically, there could be the energisation of very sensitive relays. 590+ Series DC Digital Converter...

  • Page 253: Terminal Information - Option Boards

    With External Filter With External Filter With External Filter With External Filter Shield to Ground Shield to Ground Both ends Both ends Converter end only Shield to Ground Shield to Ground Connection Connection Connection Connection 590+ Series DC Digital Converter...

  • Page 254: Wire Sizes And Termination Tightening Torques (Frames 1, 2, 3, 4 & 5)

    380A, 500A, 725A, 830A, 1580A UNITS A+, A- 23Nm (204 lb-in) L1, L2, L3 23Nm (204 lb-in) Grounding terminal 6.8Nm (60 lb-in) FL1, FL2, F+, F- 0.8Nm (7 lb-in) Auxiliary supply, contactor and motor 0.6Nm (5 lb-in) thermistor 590+ Series DC Digital Converter...

  • Page 255: Termination Tightening Torque (Frame H)

    Fans supplied with Frame H units have an air flow rate per fan of 850m³/hr at 250 Pascal Fan Ratings: 115V ac 50Hz, 1.67A, 177W, 2750 rpm, motor run capacitor 18µF 115V ac 60Hz, 2.21A, 240W, 2660 rpm, motor run capacitor 18µF 590+ Series DC Digital Converter...

  • Page 256: Spares List

    CF470523U095 CF470349 DL465313 No Sub Assembly 590P/0165/500/ AH470330U002* - CF470523U095 CF470349 DL465313 No Sub Assembly * This PCB is a composite assembly and contains a Power Board, a Terminal Board and a CT Board Note: 590+ Series DC Digital Converter...
  • Page 257 590P/0380/600/ AH466701U003 AH466704U002 AH466703U002 CF466796U018 591P/0500/600/ AH466701U003 AH466704U002 AH466703U002 CF466768U018 590P/0500/600/ AH466701U003 AH466704U002 AH466703U002 CF466768U018 591P/0725/600/ AH466701U003 AH466704U002 AH466703U002 CF466697U018 590P/0725/600/ AH466701U003 AH466704U002 AH466703U002 CF466697U018 591P/0830/600/ AH466701U003 AH466704U002 AH466703U002 CF466767U018 590P/0830/600/ AH466701U003 AH466704U002 AH466703U002 CF466767U018 590+ Series DC Digital Converter...
  • Page 258 591P/1580/220/ CF466767U016 CF385522U016 CW464320U016 LA466711U001 LA466711U002 590P/1580/220/ CF466767U016 CF385522U016 CW464320U016 LA466711U001 LA466711U002 591P/1580/500/ CF466767U016 CF385522U016 CW464320U016 LA466711U001 LA466711U002 590P/1580/500/ CF466767U016 CF385522U016 CW464320U016 LA466711U001 LA466711U002 591P/1580/600/ CF466767U018 CF385523U018 CW464320U018 LA466711U001 LA466711U002 590P/1580/600/ CF466767U018 CF385523U018 CW464320U018 LA466711U001 LA466711U002 590+ Series DC Digital Converter...
  • Page 259 590P/1200/690/ LA466730U002 LA466059U112 CS466261U035 DL466242 591P/1700/690/ LA466730U002 LA466059U117 CS466260U080 DL466242 590P/1700/690/ LA466730U002 LA466059U117 CS466261U055 DL466242 591P/2200/690/ LA466730U002 LA466059U122 CS466260U100 DL466242 590P/2200/690/ LA466730U002 LA466059U122 CS466261U070 DL466242 591P/2700/690/ LA466730U002 LA466059U127 CS466260U125 DL466242 590P/2700/690/ LA466730U002 LA466059U127 CS466261U090 DL466242 590+ Series DC Digital Converter...
  • Page 260 11-24 Technical Specifications 590+ Series DC Digital Converter...

  • Page 261: Ertification For The

    ONVERTER Caution The integration of this product into other apparatus or systems is not the responsibility of Eurotherm Drives, with respect to applicability, effectivity, or safety of operation of the other apparatus or systems. Requirements for EMC Compliance All Variable Speed Drives (VSDs) potentially produce electrical emissions which are radiated into the environment and conducted back into the ac supply.

  • Page 262: Control/Signal Emc Earth Connections

    Causing RCDs (Residual Current Devices) to trip due to increased high frequency earth current. • Producing increased heating inside the EMC ac supply filter from the increased conducted emissions. These effects can be overcome by adding chokes at the output of the VSD. 590+ Series DC Digital Converter...

  • Page 263: Emc Installation Options

    Metal Work Earth Star Point Earth * As short as possible AC Supply Armoured/screened cable (0.3m (1 foot) maximum) Use an additional PE conductor where PE is <10mm cross-section Figure 12-1 EMC and Safety Earthing Cabling 590+ Series DC Digital Converter...

  • Page 264: Star Point Earthing

    Used for signal/control screened cables which do not go directly to the VSD. Place this busbar as close as possible to the point of cable entry. `U’ clamp the screened cables to the busbars to ensure an optimum HF connection. 590+ Series DC Digital Converter...

  • Page 265: Sensitive Equipment

    Office personal computers • Capacitive devices such as proximity sensors and level transducers • Mains borne communication systems • Equipment not suitable for operation in the intended EMC environment, i.e. with insufficient immunity to new EMC standards 590+ Series DC Digital Converter...

  • Page 266: Requirements For Ul Compliance

    Table 12-1 Short Circuit Protection Requirements Short Circuit Ratings These products are suitable for use on a circuit capable of delivering not more than (the value shown in Table 12-2) RMS Symmetrical Amperes, 500V maximum. 590+ Series DC Digital Converter...

  • Page 267: Field Wiring Temperature Rating

    420A 2 x 4/0 AWG 230A LA386000U830 2 x 250kcmil 255A 2 x 300kcmil 285A Note: 1580A controller requires two LA386000U830 kits. Fuse Replacement Information For fuse replacement information, refer to Chapter 11: “Technical Specifications”. 590+ Series DC Digital Converter...

  • Page 268: Recommended Wire Sizes (Frames 1, 2, 4 & 5)

    Current Current Current Current Conductors Conductors Conductors Conductors Wire Size Wire Size Wire Size Wire Size 1200 1100 1200 Main 1700 1550 1700 Power 2200 2000 2200 2700 2450 2700 Field AWG 8 AWG 8 590+ Series DC Digital Converter...

  • Page 269: European Directives And The Ce Mark

    Directive. CE Marking for Low Voltage Directive When installed in accordance with this manual, the 590+ Series Converter is CE marked by Eurotherm Drives Ltd in accordance with the low voltage directive (S.I. No. 3260 implements this LVD directive into UK law). An EC Declaration of Conformity (low voltage directive) is included at the end of this chapter.

  • Page 270: Legal Requirements For Ce Marking

    It is important that you have now defined who is responsible for conforming to the EMC directive, either: I I I I Eurotherm Drives Responsibility You intend to use the unit as relevant apparatus. When the specified EMC filter is correctly fitted to the unit following EMC installation instructions, it complies with the relevant standards indicated in the following tables.

  • Page 271: Which Standards Apply

    Basic and Generic Standards Basic and Generic Standards EN55011 Class A (1991) Radiated RF Emission EN50081-2 (1994) EN55011 Class A (1991) Industrial Conducted RF Emission EN50081-2 (1994) Immunity EN50082-2 (1995) Table 12-1 Applicable Basic and Generic Standards 590+ Series DC Digital Converter...
  • Page 272 CEMEP : Refer to Chapter 12, "European Directives and the CE Mark" MANUFACTURER/SUPPLIER/INSTALLERS RESPONSIBILITY TO CONFORM WITH EMC DIRECTIVE. E.D. EMC CHARACTERISTICS AND MANUFACTURERS DECLARATION MAY BE USED AS A BASIS IN THE OVERALL PRODUCT JUSTIFICATION Figure 12-3 Eurotherm EMC `CE' Mark Validity Chart 590+ Series DC Digital Converter...

  • Page 273: Certificates

    Article 13 and Annex III, (LOW VOLTAGE DIRECTIVE) DIRECTIVE) the unit is used directive for We Eurotherm Drives Limited, address as We Eurotherm Drives Limited, address as as relevant electrical below, declare under our sole responsibility that below, declare under our sole responsibility apparatus.
  • Page 274 12-14 Certification for the Converter 590+ Series DC Digital Converter...

  • Page 275: Quipment

    TH 3 ("regen" - 4Q) TH 2 ("motor" - 2Q) CONN 24 (to fan 24V dc) CONN 1 (to terminal board) LK10 RLY1 CONN 2 Figure 13-1 590+ Power Board 4 Quad (AH470280U001, U002, U003, U004) 590+ Series DC Digital Converter...
  • Page 276 DC CT field current feedback +24V +15V control SMPS main contactor pilot -15V -24V motor thermistor isolated motor overtemperature Figure 13-3 Connection Diagram for Power Board and Terminal Board - AH470280 (Frame 1) 590+ Series DC Digital Converter...

  • Page 277: Ah470330 (Frame 2)

    CONN 46 (heatsink thermistor) TB 13 SMPS transformer CONN 27 CONN 16 transformer option 3 phase and main contactor field fuses coil aux. fuse CONN 17 CONN 44 Terminal Board Figure 13-4 590+ Power Board 4 Quad (AH470330) 590+ Series DC Digital Converter...
  • Page 278 M2/V Motor M3/W +24V supply shorting connector Motor motor isolated motor overtemperature Thermistor thermistor MC coil +24V +15V control SMPS main contactor -15V pilot MC coil -24V transfomer option Figure 13-5 AH470330 (Frame 2) 590+ Series DC Digital Converter...

  • Page 279: Ah385851U002, U003, U004, U005 (Frame 3)

    The auxiliary supply fuse FS1 provides protection of the high voltage elements. (F-) (F+) +24V (F13) (F17) (F14) TRANSFORMER (TH1) (TH4) (TH3) (TH6) (TH5) (TH2) EX A+ EX A- Figure 13-6 591 Power Board 2 Quad (AH385851U003, U004) 590+ Series DC Digital Converter...
  • Page 280 F25 to F22 , and move the blue wire from F21 to F25. The external coil supply can now be switched using a volt-free contact between terminals D5 and D6. 590+ Series DC Digital Converter...
  • Page 281 13-7 Standard and Optional Equipment Figure 13-7 2 Quad Power Circuit - using AH385851U003, U004 (Frame 3) 590+ Series DC Digital Converter...
  • Page 282 (F-) (F+) +24V (F13) (F17) (F14) TRANSFORMER (TH1) (TH10) (TH3) (TH12) (TH5) (TH8) (TH7) (TH4) (TH9) (TH6) (TH11) (TH2) EX A+ EX A- Figure 13-8 590 Power Board 4 Quad (AH385851U002, U005) - (Frame 3) 590+ Series DC Digital Converter...
  • Page 283 13-9 Standard and Optional Equipment Figure 13-9 4 Quad Power Circuit - using AH385851U002, U005 (Frame 3) 590+ Series DC Digital Converter...

  • Page 284: Ah466701U001, U002, U003 (Frames 4 & 5)

    SMPS element providing a regulated +5V dc rail. The SMPS operates over an input voltage range of 110V to 240V ac ±10%, 50/60Hz. Figure 13-10 590+/591+ Power Board, 4 Quad and 2 Quad (AH466701) 590+ Series DC Digital Converter...
  • Page 285 13-11 Standard and Optional Equipment Figure 13-11 4 Quad Power Circuit – Frame 4 & 5 Units using AH466701 590+ Series DC Digital Converter...
  • Page 286 13-12 Standard and Optional Equipment Figure 13-12 2 Quad Power Circuit –Frame 4 & 5 Units using AH466701 590+ Series DC Digital Converter...

  • Page 287: Ah466001U001, U101 (Frame H)

    SMPS board and main contactor transformer ACCTS Power Board coding supply, phase rotation and 3-phase present to control board armature voltage fuse feedback microswitch (to field board) PL11 (to 4Q trigger boards) (motor voltage feedback) 590+ Series DC Digital Converter...
  • Page 288 13-14 Standard and Optional Equipment Figure 13-13 2 Quad Power Circuit – Frame H Units using AH466001U001 590+ Series DC Digital Converter...
  • Page 289 13-15 Standard and Optional Equipment Figure 13-14 4 Quad Power Circuit – Frame H Units using AH466001U001 590+ Series DC Digital Converter...

  • Page 290: Optional Equipment

    13-16 Standard and Optional Equipment Optional Equipment Contact your local Eurotherm Drives office to order optional equipment. Item Item Part Number Part Number Item Item Part Number Part Number EMC Installation Guidelines for Modules and Systems HA388879 A Eurotherm Drives application manual detailing EMC requirements...

  • Page 291: Microtach Option Board

    13-17 Standard and Optional Equipment Microtach Option Board ENCODER There are two kinds of Eurotherm Drives’ Microtach, each requiring a different board: 5701/5901 MICROTACH • 5701 Microtach (plastic fibre) OPTION BOARD • 5901 Microtach (glass fibre) If fitted, refer to the Microtach Technical COMMS Manual for further information.

  • Page 292: Combined Tacho And Encoder Feedback

    The option allows the 590+ Converter to be controlled as part of a system. The system can also comprise other Eurotherm Drives products such as the 605 and 584SV Inverters, or any other equipment using the same Main Serial Port (P1) protocol.

  • Page 293: E R Ia L O Mmu Nic A Tio Ns

    Converter in the system. Refer to the Communications Interface Technical Manual for further details. Config Ed Lite This is Eurotherm Drive’s Windows-based block programming software. It has a graphical user- interface and drawing tools to allow you to create block programming diagrams quickly and easily. Contact your local Eurotherm Drives sales office.

  • Page 294: System Port (P3)

    • Prepare the host PC to receive a file; use the file extension .UDP to differentiate it from .MMI format files. • Start downloading on the Converter by selecting UDP XFER ((TX) on the MMI and pressing the UP (↑) key, as instructed. 590+ Series DC Digital Converter...

  • Page 295: Mmi Dump

    [80 ] = TRUE ..DRIVE START [82 ] = OFF ..DRIVE ENABLE [84 ] = DISABLED ..OPERATING MODE [212 ] = STOP ..FIELD ENABLE [169 ] = DISABLED ..FIELD DEMAND [183 ] = 0.00 % Example only 590+ Series DC Digital Converter...

  • Page 296: 5703 Support

    "additional speed demand" and the output to the "speed demand". TRUNKING FIBRE OPTIC OUTPUTS DRIVE 4-WAY CONNECTOR 5703/1 RAIL 4-WAY CONNECTOR RECEIVER P3 PORT TRANSMITTER TRANSMITTER TRUNKING PREFORMED 4-WAY CABLE Figure 14-1 5703/1 Product Outline Drawing 590+ Series DC Digital Converter...

  • Page 297: Commissioning The 5703/1

    Alternatively, this input may be used for a local analog trim. POWER FROM DRIVE +24V dc RS232 TO DRIVE RS232 INPUT OUTPUT BUFFER FIBRE OPTIC O/P 1 FIBRE OPTIC I/P FIBRE OPTIC O/P 2 3 WAY JUMPER Figure 14-2 Wiring Diagram for 5703/1 Speed Repeater 590+ Series DC Digital Converter...

  • Page 298: Error Codes

    >03C2 Framing or overrun error >04C8 Attempt to read from a write-only parameter >05C8 Attempt to write to a read-only parameter >07C7 Invalid message format >07C8 Invalid data (encoding error) >08C8 Data out of range 590+ Series DC Digital Converter...

  • Page 299: Block Diagrams

    Converter by performing a PARAMETER SAVE. Refer to Chapter 5: “The Operator Station” - Saving Your Application. To return to the default application, refer to Chapter 5: “The Operator Station” - Menu Shortcuts and Special Key Combinations. 590+ Series DC Digital Converter...
  • Page 300 15-2 The Default Application 590+ Series DC Digital Converter...

  • Page 301: Programming Block Diagram - Sheet 1

    0.0 SECS – [185] FLD. QUENCH DELAY – 2.0 AMPS – [523] ARMATURE CURRENT – QUENCH – [186] FLD. QUENCH MODE – 0.2 AMPS – [524] FIELD CURRENT – Programming Block Diagram - Sheet 1 590+ Series DC Digital Converter...

  • Page 302: Programming Block Diagram - Sheet 2

    SWITCH – [398] MODE – OFF – [352] LOGIC 7 – – TACH INPUT (B2) [308 – 0.0% OFF – [353] LOGIC 8 – – ENCODER [206] – 0 RPM Programming Block Diagram - Sheet 2 590+ Series DC Digital Converter...

  • Page 303: Main Block Diagram

    TACH INPUT [258] [23] MIN VALUE ANALOG TACH CAL BACK EMF [256] LOGIC DIAGNOSTIC INCREASE RATE [257] USER-CONFIGURABLE LINK JOG/SLACK DECREASE RATE [123] TAG NUMBER AUX JOG JOG & TAKEUP SLACK MODE START Main Block Diagram 590+ Series DC Digital Converter...

  • Page 304: Field Control Block Diagram

    [209] [178] [20] FIELD ENABLE FIELD CONTROL MODE [174] MAX VOLTS ARMATURE V CAL FIELD WEAK ENABLE TERMINAL VOLTS VALUE SET-UP PARAMETER LOGIC SET-UP PARAMETER VALUE DIAGNOSTIC LOGIC DIAGNOSTIC TAG NUMBER Field Control Block Diagram 590+ Series DC Digital Converter...

  • Page 305: Start/Healthy Logic Block Diagram

    FIELD FAIL 3 PHASE FAILED PHASE LOCK FAILED DELAY MC CLOSED SIGNAL PROGRAM STOP PROG STOP MAIN CONTACTOR COAST STOP TIMEOUT NORMAL STOP AT ZERO SPEED TIMEOUT PROGRAM STOP AT ZERO SPEED Start/Healthy Logic Block Diagram 590+ Series DC Digital Converter...

  • Page 306: Functional Block Diagram

    -15V NON- ISOLATED TX - START PROGRAM QUENCH RS422 STOP RX + POWER SUPPLY SERIAL SUPPLY RX - P2 PORT PROGRAM STOP PROGRAM STOP START CONTACTOR CONTROL DELAY RELAY COAST STOP STOP Functional Block Diagram 590+ Series DC Digital Converter...
  • Page 307 ISS. MODIFICATION ECN No. DATE DRAWN CHK'D HA466461U002 - Contains Frame 4 and software 16158 7/8/01 version 5.x. Replaces manual HA466461U001. FIRST USED ON MODIFICATION RECORD 590+ Series DC Digital Converter DRAWING NUMBER SHT. 1 EUROTHERM DRIVES ZZ466461U002 OF 1...

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