Removing The Lower Triple Clamp (Exc-R Eu, Exc-R Aus/Uk, Exc-R Usa, Xcr-W Za); Installing The Lower Triple Clamp (Exc-R Eu, Exc-R Aus/Uk, Exc-R Usa, Xcr-W Za) - KTM 450 EXC-R EU Repair Manual

01/FORK, TRIPLE CLAMP

Removing the lower triple clamp (EXC-R EU, EXC-R AUS/UK, EXC-R USA, XCR-W ZA)

Installing the lower triple clamp (EXC-R EU, EXC-R AUS/UK, EXC-R USA, XCR-W ZA)

2 0 0 2
1 0 0 1
Remove the fork legs. (
Remove the headlight mask with the headlight. (
Dismount the front fender. (
Remove screws
Info
Do not unplug the CDI control unit.
Remove screw
and place it on one side.
Info
Protect the motorcycle and its attachments from damage by covering them.
Do not bend the cables and lines.
500149-10
Remove protector ring
Remove the lower triple clamp with the steering stem.
Remove the upper steering head bearing.
500150-10
Clean the bearing and sealing elements, check for damage, and grease.
Long-life grease (
Insert the lower triple clamp with the steering stem. Mount the upper steering head
bearing.
Info
Check whether the top steering head seal
Push on protective ring
500151-10
Position the upper triple clamp with the steering.
Mount and tighten screw
Specification
Screw, top steering head
Position the clutch line, wiring harness and CDI control unit. Mount and tighten
screws .
Specification
Remaining screws, chassis
500149-11
Install the front fender. (
Refit the headlight mask with the headlight. (
Install the fork legs. (
P. 11)
P. 31)
and hang the CDI control unit to the side.
. Loosen screw . Take off top triple clamp with the handlebar
.
P. 175)
.
.
M20x1,5
M6
P. 31)
P. 11)
P. 31)
is correctly positioned.
10 Nm
(7.38 lbf ft)
10 Nm
(7.38 lbf ft)
P. 31)
15