1 Safety Precautions 1.1. General Guidelines 1. When servicing, observe the original lead dress. If a short circuit is found, replace all parts which have been overheated or damaged by the short circuit. 2. After servicing, see to it that all the protective devices such as insulation barriers, insulation papers shields are properly installed.
2 Warning 2.1. Prevention of Electrostatic Discharge (ESD) to Electrostatically Sensi- tive (ES) Devices Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called Elec- trostatically Sensitive (ES) Devices. Examples of typical ES devices are integrated circuits and some field-effect transistors and semiconductor [chip] components.
2.2. About lead free solder (PbF) Note: Lead is listed as (Pb) in the periodic table of elements. In the information below, Pb will refer to Lead solder, and PbF will refer to Lead Free Solder. The Lead Free Solder used in our manufacturing process and discussed below is (Sn+Ag+Cu). That is Tin (Sn), Silver (Ag) and Copper (Cu) although other types are available.
3 Service Navigation 3.1. Service Hint Board Name Function A-Board Rear Terminal, AV Switch, MCU, Audio & Video Processor, LVDS, Tuner V-Board Remote Receiver, LED P-Board Power (AC/DC), DC-DC Non-serviceable P-Board should be exchanged for service. Control Panel Assy Control Button, Power switch Non-serviceable Control Panel Assy should be exchanged for service.
4 Specifications Power Source AC 110-127 V, 60 Hz Power Consumption Maximum 120 W Standby Condition 0.7 W Display panel Aspect Ratio 16:9 Visible screen size 32 inch class (31.5 inches measured diagonally) (W × H × Diagonal) 27.5 inch × 15.4 inch × 31.5 inch (698 mm × 392 mm × 800 mm) 1,049,088 (1,366 (W) ×...
5 Service Mode 5.1. How to enter into Service Mode While pressing [VOLUME ( - )] button of the main unit, press [INFO] button of the remote control three times within 2 seconds. 5.1.1. Key command [1] button...Main items Selection in forward direction [2] button...Main items Selection in reverse direction [3] button...Sub items Selection in forward direction [4] button...Sub items Selection in reverse direction...
5.2. SRV-TOOL 5.2.1. How to access 1. Select [SRV-TOOL] in Service Mode. 2. Press [OK] button on the remote control. 5.2.2. Display of SOS History SOS History (Number of LED blinking ) indication. From left side; Last SOS, before Last, three occurrence before, 2nd occurrence after shipment, 1st occurrence after shipment. This indication except 2nd and 1st occurrence after shipment will be cleared by [Self-check indication and forced to factory ship- ment setting].
5.3. Hotel mode 1. Purpose Restrict a function for hotels. item Function 2. Access command to the Hotel mode setup menu Mode Select hotel mode off/on In order to display the Hotel mode setup menu, please Input Select input signal modes. enter the following command (within 2 second).
6 Troubleshooting Guide Use the self-check function to test the unit. 1. Checking the IIC bus lines 2. Power LED Blinking timing 6.1. Check of the IIC bus lines 6.1.1. How to access Self-check indication only: Produce TV reception screen, and while pressing [VOLUME ( - )] button on the main unit, press [OK] button on the remote control for more than 3 seconds.
6.2. Power LED Blinking timing chart 1. Subject Information of LED Flashing timing chart. 2. Contents When an abnormality has occurred the unit, the protection circuit operates and reset to the stand by mode. At this time, the defective block can be identified by the number of blinks of the Power LED on the front panel of the unit.
6.3. No Power First check point There are following 2 states of No Power indication by power LED. 1. No lit 2. Red is lit then turns red blinking a few seconds later. (See 6.2.)
7 Disassembly and Assembly Instructions 7.1. Pedestal 7.3. AC cord 1. Lay down the unit so that the rear cover faces upward. 1. Remove the screw and Remove the AC cord bracket. 2. Remove the 4 screws. 2. Remove the bushing of the AC cord from the AC cord 3.
7.4. P-Board 7.5. Side AV bracket 1. Remove the 5 screws. 1. Remove the 1 screw (C). 2. Disconnect the connectors (P1, P2, P3, P4, P5, P6). 2. Remove the 1 screw (D). 3. Remove the P-Board. 3. Remove the side AV bracket. 7.6.
7.7. Control panel 7.9. A-P-MTG Metal 1. Disconnect the connector (K1). 1. Remove the 6 screws. 2. Remove the 2 screws. 2. Remove the A-P-MTG metal R/L/S. 3. Remove the control panel. 7.8. Speaker 1. Remove the 4 screws. 2. Remove the speaker. 7.10.
8 Measurements and Adjustments 8.1. Voltage chart of A-board VOLTAGE TEST POINT SPECIFICATION (Reception state) STB3.3V TP2843 3.3 ± 0.16 V STB1.8V TP7006 1.84 ± 0.09 V SUB1.2V TP5602 1.26 ± 0.06 V SUB1.8V TP5601 1.84 ± 0.09 V SUB3.3V TP5600 3.3 ±...
8.3. Picture level adjustment (VIDEO) Instrument Name Remarks 1. REMOTE TRANSMITTER 2. Video signal generator (100% Color bar) Adjustment or Inspection Procedure Remarks <procedure> 1. Receive 100% Color bar. (ASPECT: ZOOM or FULL, Picture mode: VIVID, AI Picture: OFF) * BACK LIGHT MAX VALUE <Inspection>...
9 Block Diagram 9.1. Main Block Diagram A-BOARD 27MHz IFD1/2 TS Serial FRONT END Digital/Analog CLOCK Tuner 74MHz EEPWP EEPROM DDR2 SDRAM 27MHz IIC3 TV-V TS Serial HDMI1 TV-L,R RESET HDMI2 SWICH Digital Video signal FLASH HDMI3 MEMORY HUNSON2 RESET V,Y,C Video front-end, VIDEO2...
10 Wiring Connection Diagram 10.1. Caution statement. Caution: Please confirm that all flexible cables are assembled correctly. Also make sure that they are locked in the connectors. Verify by giving the flexible cables a very slight pull. 10.2. Wiring...
11.2. A-Board (1/10) Schematic Diagram IC8001 MN2WS0047 Peaks-Lite2 DDR2 IC8002 POD,CI I/F CPU BUS I/F C3ABSY000036 LOSD OUT (for HQ1) FOR HQ1L VIDEO FOR ADV7493 B PORT (Sub Video Input or Address) TO 2/10 MCLK AE23 IC8001 TO 6/10 TO 2/10 IC8001 VOP21 LOSDOUT11...
13.2. Electrical Replacement Parts List 13.2.1. Replacement Parts List Notes...
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13.2.2. Electrical Replacement Parts List Safety Ref. No. Part No. Part Name & Pcs Remarks Description Safety Ref. No. Part No. Part Name & Pcs Remarks C4041 F1G1C104A116 C 0.10UF, K, 16V Description C4043,44 F1G1C104A116 C 0.10UF, K, 16V C4046 F1G1C104A116 C 0.10UF, K, 16V K1KA03A00632 3P CONNECTOR C4047-50...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description C4610 F1G1C104A116 C 0.10UF, K, 16V C5618,19 F1K1C1060004 C 0.010UF, 16V C4626 F1G1C104A116 C 0.10UF, K, 16V C5620 F1H1C104A143 C 0.1UF, K, 16V C4701 F1G1H102A730 C 1000UF, 50V...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description C8321 F1G1H121A731 C 120PF, K, 50V PAVCA D5612 MAZ80470ML ZENER DIODE C8322,23 F1G1H102A730 C 1000UF, 50V D5613 MA2J11100L DIODE C8324,25 F1G1C104A116 C 0.10UF, K, 16V...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description L5430 J0JHC0000096 CHIP INDUCTOR R2512 ERJ2GEJ470 M 47 OHM, J,0.063W L5480 J0JYC0000068 CHIP INDUCTOR R2516 ERJ2GEJ473 M 47KOHM, L5483 G1C470MA0077 INDUCTION COIL J,0.063W...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R4058 ERJ2GEJ473 M 47KOHM, R4136 ERJ2GEJ562 M 5.6KOHM, J,0.063W J,0.063W R4059 ERJ2GEJ221 M 220 OHM, R4137 ERJ2GEJ103 M 10KOHM, J,0.063W J,0.063W R4060...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R4500,01 ERJ2GEJ103 M 10KOHM, R5407 ERJ2GEJ103 M 10KOHM, J,0.063W J,0.063W R4502,03 ERJ2GEJ220 M 22 OHM, R5408 ERJ2GEJ473 M 47KOHM, J,0.063W J,0.063W R4528...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R7029 ERJ2GEJ103 M 10KOHM, R8319 D1BB1002A055 M 10KOHM, 1/10W J,0.063W R8321 ERJ2GEJ222 M 2.2KOHM, R7035 ERJ2GEJ101 M 100 OHM, J,0.063W J,0.063W R8323...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Description R8721-23 ERJ2GEJ680 M 68 OHM, J,0.063W R8725,26 ERJ2GEJ473 M 47KOHM, J,0.063W R8730 ERJ2GEJ220 M 22 OHM, J,0.063W R8731 D0YAR0000007 M 0 OHM 1/4W R8732,33 ERJ2GEJ680 M 68 OHM, J,0.063W R8734 ERJ2RKD330 M 33 OHM, J, 2W...
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