JCM TAIKO Service Manual
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JCM TAIKO Service Manual

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Service Manual
Issue: 06/2008
4045-SME-000E

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  • Page 1 Service Manual Issue: 06/2008 4045-SME-000E...
  • Page 2 TAIKO Service Manual Preface Thank you for purchasing JCM’s TAIKO Bill Acceptor. Please be sure to read the follow- ing and any related documents thoroughly to understand the correct operation and features of this unit. Note 1. It is forbidden to copy the contents of this manual, in whole or in part, except for the user’s personal use, without the express permission of Japan Cash Machine Co., Ltd.
  • Page 3 Do not pull on the power harness with undue force, as that may cause the harness to break. Operation Be sure to turn off the power to the TAIKO unit when opening the upper and lower covers. Failure to do so may result in your fingers becoming caught in the moving roller.
  • Page 4 X4: SERIAL(ID-003)/MDB/PULSE/ccTalk 01 : ID-001 (parallel) Example: PUB-7 EUR-1020-X4 Indicates the TAIKO model Bill Acceptor with Optical/Transparency Reflection Type, Type 1 faceplate, Euro software, no optional unit, interface pin assignment (ccTalk-compatible) type board, standard operation code, and an Serial(ID-003)/ MDB/Pulse/ccTalk interface.
  • Page 5 TAIKO Service Manual Package Contents The following items are contained within the TAIKO Package. TAIKO unit Installation Guide ID-001 I/F Harness (3280-05-100) * Bandled Item for Parallel Interface TAIKO Integration Specification Guide - This unit has been carefully packed, with special attention taken in regard to quality.
  • Page 6 TAIKO Service Manual CE Marking Note DECLARATION CONFORMITY MANUFACTURER JAPAN CASH MACHINE CO., LTD. Name 3-15, 2-chome, Nishiwaki, Hirano-ku, Osaka, 547-0035 Japan Address +81-6-6703-8405 Phone +81-6-6704-7843 BILL ACCEPTOR DETAILS OF PRODUCT PUB-7, PUB-11 MODEL TYPES THIS PRODUCT CONFORMS TO THE ESSENTIAL REQURIEMENTS OF...
  • Page 7 TAIKO Service Manual RoHS Compliance The TAIKO (PUB-7/PUB-11) is a RoHS Compliant products. The following six kind of hazardous substances restricted by RoHS are NOT contained in the TAIKO unit. Restricted Hazardous Substances - Plumbum - Mercury - Cadmium - Chromium Hexavalent...
  • Page 8 TAIKO Service Manual Table of Contents Preface Preface ..........................2 Note ..........................2 Precautions ........................2 Product Configurations ....................4 Package Contents ......................5 CE Marking Note ......................6 RoHS Compliance ......................6 Documentation Conventions ..................6 Chapter 1 Introduction 1-1.

  • Page 9: Table Of Contents

    TAIKO Service Manual 2-4. External Dimensions ..................2-11 2-4-1. When installing the Type 1/ Type 2/ Type 3 faceplate with TAIKO unit ....2-11 2-4-2. When installing the Type 5 faceplate with TAIKO unit ..........2-12 2-5. DIP Switch Setting ..................... 2-13 2-5-1.
  • Page 10 7-1-1. Entire Unit & Option Exploded View ................7-2 7-1-2. Entire Unit & Option Parts List ..................7-3 7-2. TAIKO (PUB-7/PUB-11) Unit ................7-4 7-2-1. TAIKO (PUB-7/PUB-11) Unit Exploded View .............. 7-4 7-2-2. TAIKO (PUB-7/PUB-11) Unit Parts List ............... 7-5 7-3. Bezal Unit ......................7-7 7-3-1.
  • Page 11 Bill Acceptor Integration Guide...
  • Page 12 Table of Contents 1. Precautions .......................... 4 1-1. Machine Design ......................4 1-2. Installation ........................4 1-3. Wiring .......................... 4 1-4. Operation ........................4 1-5. Disposal ........................4 2. Package Contents ........................ 5 3. Product Configurations ....................... 5 4. CE Marking ......................... 6 5.
  • Page 13 Table of Contents 8. Installation/Removal ......................21 9. Wiring ..........................24 9-1. Recommended Parts ....................24 9-1-1. Recommended Parts X4:Serial(ID-003)/MDB/Pulse/ccTalk Specification ..24 9-1-2. Recommended Parts 01:Parallel(ID-001) Specification ........24 9-2. Wiring Procedure ....................... 25 10. Clearing a Banknote Jam ....................26 11.
  • Page 14 - Do not pull on the power harness with undue force, as that may cause the harness to break. 1-4. Operation - Be sure to turn off the power to the TAIKO unit when opening the upper and lower lid. Failure to do so may result in your fingers becoming caught in the moving roller.
  • Page 15 2. Package Contents The following items are contained within the TAIKO packaging. TAIKO unit Installation Guide ID-001 I/F Harness <This guide> (3280-05-100) * The item is packaged for Parallel Interface Installation Specification only. Guide - This unit has been carefully packed, with special attention taken in re- gard to quality.
  • Page 16 Example: PUB-7 EUR-1020-X4 Indicates the TAIKO model with optical/transparency/reflection validation method, faceplate type 1, euro software, no optional unit, interface pin assignment (ccTalk compatible) type board, standard operation code and an Serial(ID-003)/MDB/Pulse/ ccTlak interface. 4. CE Marking DECLARATION CONFORMITY MANUFACTURER Name JAPAN CASH MACHINE CO., LTD.

  • Page 17: Names Of Parts

    5. RoHS Compliance The TAIKO unit is a RoHS Compliant products. The following six kind of hazardous substances fulfil the safety limit of the standard restricted by RoHS compliance. Restricted Hazardous Substances - Plumbum - Mercury - Cadmium -Hexavalent Chromium...

  • Page 18: Product Specifications

    7. Product Specifications 7-1. General Specifications 7-1-1. Basic Specifications Lengt h: 120 m m t o 160 m m Accept able Banknot e Size W idt h: 62 m m t o 82 m m Insert ion Direct ion *1 4-way Accept ance Rat e *1 95% or higher...

  • Page 19: Installation Specifications

    *1 Allow 100 mm above the unit to open the lid for removal of the unit from the faceplate *2 The cashbox must be 100 mm or more in depth from the bottom of the TAIKO unit, 200 mm or more in depth from the rear of the unit and 100 mm or more in width.

  • Page 20: 7-2-1-1.Interface Connector Pin Assignment

    7-2-1-1. Interface Connector Pin Assignment X4:Serial(ID-003)/MDB/Pulse/ccTalk Specification - The following pin assignment is for TAIKO units with a blue JCM logo label. If the logo is black, the pin assignment may differ. For details, contact JCM. Blue Black ccTalk Communication Pin No.

  • Page 21: Interface Connector 01:Parallel(Id-001) Specification

    Pulse Communication Pin No. Signal Name I/O *1 Function Not Connected Not Connected ENABLE/ Enable/Disable Signal Input Line DISABLE (-) (Enable when the current is applied. ENABLE/ Disable when the current is NOT applied.) DISABLE (+) VEND(-) Pulse Signal Output Line VEND(+) (Active when the current is applied.) 12V DC Power Supply...

  • Page 22: External Dimensions

    7-4. External Dimensions 7-4-1. External Dimensions when installing Type1/Type2/Type3 Faceplate Unit:mm 2 to 6mm (Panel Thickness) 47.2 (Max. Bill Width 82) Front Right Side Rear 4-M4 * The length of A differs depending on the faceplate type. Type1: 68(Min. Bill Width 67) Type2: 76(Min.

  • Page 23: External Dimensions When Installing Type5 Faceplate

    7-4-2. External Dimensions when installing Type5 Faceplate Unit:mm ‚2 6mm(Panel Thickness) (Acceptable Bill Width 66) Front Right Side Rear 11.4 39.6 Bottom...

  • Page 24: Dip Switch Settings

    7-5. DIP Switch Settings The communication method and various functions of the TAIKO unit can be set with the DIP switches on the left side of the unit. Left Side 7-5-1. Basic Settings X4:Serial(ID-003)/MDB/Pulse/ccTalk Specification Setting Item Test Mode *1...

  • Page 25: Denomination Setting Mode

    To perform the accept setting, set DIP switch Nos.1 and 6 to ON and then turn on the power to the TAIKO unit. After the LED flashes white, set DIP switch No.1 to OFF to enter the setting mode. Insert the denomination of banknote that you want accepted into the insertion slot. The setting is registered if the LED remains lit light blue and the banknote is returned.

  • Page 26: Basic Settings 01:Parallel(Id-001) Specification

    2. The default setting is pattern 1. Define Pattern 1 Set DIP switch Nos.1, 2 and 7 to ON and then turn the power to the TAIKO unit. Set DIP switch No.1 to OFF to set the LED pattern to pattern 1.

  • Page 27: Installation/Removal

    105 mm 2 mm to 6 mm 2. Hold in the upper lid open/close buttons on both sides of the TAIKO unit and open the upper lid in the direction of the arrow. 3. Grasp the TAIKO unit with your hand under the upper lid.
  • Page 28 Faceplate brackets Hexagonal nuts 7. Hold in the upper lid open/close buttons once again, open the upper lid, and grasp the TAIKO unit with your hand under the upper lid. 8. Insert the faceplate installation guide pin into the faceplate guide, and slide the TAIKO unit all...
  • Page 29 Click - Be careful not to get your finger caught when closing the upper lid. - Confirm that the TAIKO unit and faceplate are installed securely to the door. - To remove the TAIKO unit, perform the procedure shown above in re-...

  • Page 30: Wiring

    - The TAIKO unit is designed to use only 12V DC (+5%) input. Any other power level can damage the unit. - Do not pull on the power harness with undue force, as that may cause the power socket to become disconnected.

  • Page 31: Wiring Procedure

    Perform the following procedure when connecting the power harness. 1. Confirm that there is no power being supplied to the power harness. 2. Connect the power harness to the TAIKO unit’s interface connector. 3. Turn on the power and confirm that the TAIKO unit operates properly.

  • Page 32: Clearing A Banknote Jam

    When a banknote becomes jammed inside the TAIKO unit, follow the instructions below to remove the jammed banknote. - Be sure to turn off the power to the TAIKO unit when opening the upper and lower lids. Failure to do so may result in your fingers becoming caught in the moving roller.

  • Page 33: Error Codes

    The number of times the LED lamp flashes red indicates the type of error that has occurred in the TAIKO unit. The LED lamp is located in the middle of the faceplate. See=> “4. Names of Parts” # of times...

  • Page 34: Product Support

    2-6 Kin Hong Street, Kwai Chung, N.T. Hong Kong Phone: +852-2429-7187 Fax: +852-2929-7003 e-mail: cs@jcmgold.com.hk URL: www.jcmgold.com.hk Notice Be aware that JCM shall not be held liable by the user for any damage, losses, or third party claims arising from the use of this products.
  • Page 35 Note...
  • Page 36 Note...
  • Page 37 Note...

  • Page 38: Japan Cash Machine Co.ltd. All Rights

    Copyright 2007 Japan Cash Machine Co.Ltd. All rights reserved. 08.05 4045-IGE-001A...
  • Page 39 TAIKO Service Manual Chapter Specifications 2-1. Specifications 2-2. Connector 2-3. Interface Circuit 2-4. External Dimensions 2-5. DIP Switch Settings Issue: 10/2007 4045-SME-002J...

  • Page 40: Specifications

    TAIKO Service Manual 2-1. Specifications 2-1-1. Basic Technical Specifications Length: 120 mm to 160 mm Acceptable Bankenote Width: 62 mm to 82 mm Insertion Direction *1 4-way Accepting Rate *1 95% or higher PUB-7: Optical/Transparency/Reflection Validation Method PUB-11: Optical/Transparency/Reflection/MAG Anti-Fishing Mechanism...
  • Page 41 Allow 100 mm above the unit to open the lid for removal of the unit from the faceplate. The cashbox must be 100 mm or more in depth from the bottom of the TAIKO unit, 200 mm or more in depth from the rear of the unit and 100 mm or more in width.

  • Page 42: Connector

    TAIKO Service Manual 2-2. Connector - When a relay board has connected to the TAIKO unit, it was fixed inside so do not remove from the TAIKO unit. 2-2-1. Interface Connector X4: ID-003 (serial)/ MDB/ Pulse/ ccTalk Specification The following diagram is the interface connector as viewed from the acceptor side or from a relay board.

  • Page 43: Id-001 (Parallel) Specification

    TAIKO Service Manual ID-003 (serial)/ MDB Communication Pin No. Signal Name I/O *1 Function Not Connected Not Connected RXD- Data Send Line RXD+ (Active when the current is applied) T XD- Data Receive Line T XD+ (Active when the current is applied)

  • Page 44: Id-001 (Parallel) Specification

    TAIKO Service Manual 2-2-2-1. Interface Connector Pin Assignments 01: ID-001 (parallel) Specification Signal Pin No. I/O *1 Function Name 12V DC Power Supply 12V DC Power Supply Power Supply GND Not Connected ACK signal receive line REJ signal receive line...
  • Page 45 TAIKO Service Manual © 2006 Japan Cash Machine Co., Ltd. All rights reserved.
  • Page 46 TAIKO Service Manual © 2006 Japan Cash Machine Co., Ltd.. All rights reserved.
  • Page 47 TAIKO Service Manual © 2006 Japan Cash Machine Co., Ltd. All rights reserved.
  • Page 48 TAIKO Service Manual © 2006 Japan Cash Machine Co., Ltd.. All rights reserved. 2-10...

  • Page 49: When Installing The Type1/Type2/Type3 Faceplate With Taiko Unit

    TAIKO Service Manual 2-4. External Dimensions 2-4-1. When installing the Type1/Type2/Type3 faceplate with TAIKO unit Unit:mm 2 to 6mm (Panel Thickness) 47.2 (Max. Banknote Width 82) Front Right Side Rear 4-M4 * The length of A differs depending on the faceplate type.

  • Page 50: When Installing The Type5 Faceplate With Taiko Unit

    TAIKO Service Manual 2-4-2. When installing the Type5 faceplate with TAIKO unit Unit:mm ‚2 6mm(Panel Thickness) (Acceptable Bill Width 66) Front Right Side Rear 11.4 39.6 Bottom © 2006 Japan Cash Machine Co., Ltd.. All rights reserved. 2-12...

  • Page 51: Dip Switch Setting

    TAIKO Service Manual 2-5. DIP Switch Settings The communication method and various functions of the TAIKO unit can be set with the DIP switches on the left side of the unit. Left Side 2-5-1. Basic Settings X4: ID-003 (serial)/ MDB/ Pulse/ ccTalk Specification...

  • Page 52: Basic Settings 01 : Id-001 (Parallel) Specification

    TAIKO Service Manual 2-5-2. Basic Settings 01: ID-001 (parallel) Specification Setting Item Test Mode*1 Normal Mode Escrow Mode No Escrow Mode Double-Scan Mode*2 Normal Scan Mode Five (5) drum cycles (fishing prevention)*3 Normal Operation Denomination Setting "INHIBIT"*4 Denomination Setting "ACCEPT"*4 Denomination Setting "INHIBIT"*4...
  • Page 53 To perform the inhibit setting, set DIP switch Nos.1, 6 and 7 to ON and then turn on the power to the TAIKO unit. After the LED flashes white, set DIP switch No.1 to OFF to enter the setting mode. Insert the denomination of banknote that you want inhibit into the insertion slot. The setting is registered if the LED remains lit orange and the banknote is returned.
  • Page 54 TAIKO Service Manual LED Pattern Setting Mode The LED pattern can be changed according to your perference. Select between pattern 1 and pattern 2. The default setting is pattern 1. Define Pattern 1 t Define Pattern 2 Here on top you see two examples for DIP Switch settings.
  • Page 55 Set DIP switch No. 1 to 6 to ON ( Set DIP switch No. 7 and 8 to OFF) and the supply the power to the TAIKO unit. Set DIP switch No. 1 to OFF to initialize the encryption code.

  • Page 56: Chapter 3 Installation / Operation

    Chapter Installation/ Operation 3-1. Installation/Removal 3-2. Wiring 3-3. Clearing a Banknote Jam Issue: 06/2008 4045-SME-003D...

  • Page 57: Installation/Removal

    Panel Thickness 2 mm to 6 mm 2. Hold in the upper lid open/close buttons on both sides of the TAIKO unit and open the upper lid in the direction of the arrow. 3. Grasp the TAIKO unit with your hand under the upper lid.
  • Page 58 TAIKO Service Manual 4. Press down slightly on the faceplate and raise up on the TAIKO unit. Slide the TAIKO unit up and back to detach it from the faceplate. back and up to detach it from the faceplate. 5. Remove the faceplate brackets (2) and the hexagonal nuts (2) from the faceplate, then insert the faceplate into the cutout from the front side of the door.
  • Page 59 TAIKO unit with your hand under the upper cover. 8. Insert the faceplate installation guide pin into the faceplate guide, and slide the TAIKO unit all the way into the guide and then push down, as indicated by the arrows.

  • Page 60: Wiring

    3-2. Wiring This section describes the procedures for connecting the power harness to the TIKO unit. Follow the steps given below when connecting the power harness to the TAIKO unit. - When installing the TAIKO unit or connecting the wiring har- ness, make sure that the power harness is unplugged from the power terminal.

  • Page 61: Wiring Procedure

    1. Confirm that there is no power being supplied to the power harness. 2. Connect the power harness to the TAIKO unit’s interface connector. 3. Turn on the power and confirm that the TAIKO unit operates properly. © 2006 Japan Cash Machine Co.Ltd. All rights reserved.
  • Page 62 When a banknote becomes jammed inside the TAIKO unit, follow the instructions below to remove the jammed banknote. - Be sure to turn off the power to the TAIKO unit when opening the upper and lower covers. Failure to do so may result in your fingers becoming caught in the moving roller.

  • Page 63: Chapter 4 Download / Adjustment

    TAIKO Service Manual Chapter Download & Adjustment 4-1. Download 4-2. Writing Serial No. 4-3. Adjustment 4-4. Palm 4-5. Cloning Issue: 12/2008 4045-SME-004H...

  • Page 64: Requirements

    4-1. Download The software download procedure is described in this section. When the software has been upgraded or the TAIKO Unit’s CPU board has been replaced, please download the soft- ware to the TAIKO Unit. When downloading a software from Palm, please refer 4-4. Palm.

  • Page 65: Connecting Procecedure

    TAIKO Service Manual 4-1-2. Connecting Procedure 1. Set the DIP switch No.1, 7 and 8. DIP switch is located on the right side of TAIKO Unit. 2. Connect the tool (the TAIKO Unit, PC, and the Power Supply Unit) and a harness as the following illustration indicates.

  • Page 66: Download Procedure

    TAIKO Unit. 7. Press the [Start Download] button to start downloading. 8. When downloading is completed, TAIKO’s LED lamps turn into Blue. 9. Turn off the power and remove the TAIKO Unit. © 2006 Japan Cash Machine Co.Ltd. All rights reserved.

  • Page 67: Writing Serial No

    TAIKO Service Manual 4-2. Writing Serial No. This section provides writing Serial No. instructions for the TAIKO with PC. When replacing the CPU board, perform writing Serial No. to TAIKO. Serial No. data disappears with replaced CPU board. 4-2-1. Requirements When writing serial No.
  • Page 68 1. Set DIP Switch No.1~7 to ON, and DIP Switch No.8 to OFF. DIP Switch is located right side of the TAIKO Unit. 2. Refer to 4-1-2. Connecting Procedure to identify the tool (TAIKO Unit, PC, and Power Supply Unit) and the harness connection. Be sure that the TAIKO is connected to PC by using the TAIKO Harness .
  • Page 69 6. Press the [Exit] button to close the window. Current Serial No. New Serial No. - When writing Serial No. to Taiko by SerialNo.exe, Serial No. will be set as the Encryption Code . © 2006 Japan Cash Machine Co.Ltd. All rights reserved.

  • Page 70: Adjustment

    TAIKO Service Manual 4-3. Adjustment You learn how to adjust TAIKO Unit in this section. After Software Program is down- loaded or CPU/Sensor/Interrapt Board is replaced, the TAIKO Unit needs to be adjusted. 4-3-1. Requirements When adjusting, the following items are required.

  • Page 71: Adjustment Procedure

    Without JCM Power Supply Unit equivalent Set the TAIKO’s DIP switch No.1, 2 and 8 ON. The DIP switch is located on the right side of the unit. 4. Turn on the power to the TAIKO Unit. Confirm that TAIKO’s white LED lamp is flashing.
  • Page 72 TAIKO Service Manual 7. When the reference paper reaches all the way in, green LED flashes. 8. Set the DIP switch No.8 OFF to start the paper adjustment. Confirm that TAIKO’s yellow LED lights. 9. When the paper adjustment is completed, the reference paper come out of the TAIKO Unit automatically.

  • Page 73: Palm

    B2:VM-450 Connection Harness(Part#: 3280-05-102, EDP#: N/A) - When the TAIKO Unit is installed to the Host Machine, the Power Supply Unit (A1 , B1), the TAIKO Harness A ( A2) and the VM-450 Connection Harness( B2) are not required. © 2006 Japan Cash Machine Co.Ltd. All rights reserved.

  • Page 74: Installing File Converter (Pdbconven.exe)

    TAIKO Service Manual 4-4-2. Installing File Converter (PdbConvEN.exe) When downloading software from palm, the file needs to be converted into prc format. Follow the steps below to install the File Converter (PdbConvEN.exe). 1. Save the setup.exe/SETUP.LST/PdbConvEN.CAB to your PC. 2. Double click the setup.exe to start to install.

  • Page 75: Converting Software Program

    TAIKO Service Manual 4-4-3. Converting Software Program Follow the steps below, convert the software program into prc format. 1. Double click the PdbConvEn.exe icon to start the PdbConvEn. The following window will appear. 2. Confirm the Download File tab and click the [...] button to select a file you want to convert.

  • Page 76: Download Procedure

    When downloading a software from your palm, follow the instructions below. 1. Set the TAIKO Unit’s DIP switch No. 1, 7 and 8 ON. 2. Connect the tool (the TAIKO Unit, the Palm and the Power Supply Unit) and the harness as the following illustration indicates.
  • Page 77 TAIKO Service Manual 4. When tapping the area (A) shown below, the software information which is currently installed in the TAIKO Unit will be shown. 5. Tap the area (B) and select the software you want to download. 6. Tap the [Send] button to start downloading.

  • Page 78: Cloning

    TAIKO Service Manual 4-5. Cloning Using the Clone Harness, the software can be copied from the Master TAIKO Unit to Salve TAIKO Unit. (Cloning) 4-5-1. Required Items When cloning, the following items are required. - TAIKO Unit installed the cloning feature applicable software (Master)

  • Page 79: Cloning Procedures

    ID-001 equivalent 2. Set the DIP switch of the Master TAIKO Unit No. 1, 2, 7 and 8 ON and the DIP switch of the Slave TAIKO Unit No. 1, 7 and 8 ON. 3. Confirm the LED lamp of the Master TAIKO Unit is flashing withe, the LED lamp of the Slave TAIKO Unit is flashing green.

  • Page 80: Chapter 5 Trouble Shooting / Maintenance

    TAIKO Service Manual Chapter Trouble Shooting / Maintenance 5-1. Error Codes 5-2. Trouble Shooting 5-3. Test Mode (Diagnostics) 5-4. Cleaning 5-5. Maintenance Tool Lists 5-6. Wiring Diagrams 5-7. Product Support Issue: 06/2008 4045-SME-005G...

  • Page 81: General Troubles

    Entrance solenoid error Exit solenoid error Fraud detected 5-2. Trouble Shooting When an error message appears or trouble is occures and the TAIKO unit does not work properly, recover the TAIKO unit following the instruction below. 5-2-1. General Troubles Symptom/Error Message...
  • Page 82 Chapter 2 Specifications Specifications) Rollers, belts and lenses is Clean the rollers, belts and lenses. soiled with dirt. See=> 5-4. Cleaning Adjust the TAIKO unit. See=> 4-2. Sensor needs to be adjusted. Adjustment After disassembled, the Adjust the TAIKO unit. See=>...

  • Page 83: Adjustment Troubles

    Motor rotates a few times 2. Replacement of CPU board and stop. Set the DIP Switch No.1 ON and DIP Switch setting is wrong. supply the power to the TAIKO unit. Perform the DIP Switch TEST. See=> 5-3-2. DIP Switch Test Details DIP Switch is broken.

  • Page 84: Communication Troubles

    Possible Causes Recovery Action Set all DIP Switches OFF and DIP switch setting is wrong. supply the power to the TAIKO unit. Connector is unplugged or is Connect all connector properly. not connected properly. Verify if the connector pin is any Connector pin is broken.

  • Page 85: Test Mode (Diagnostics)

    TAIKO Servic e Manual 5-3. Test Mode (Diagnostics) TAIKO has the diagnostics function. TAIKO can be specified the part of the error using the diagnostic funktion. 5-3-1. DIP Switch Setting List Test Items SW1 SW2 SW3 SW4 SW5 SW6 SW7 SW8...

  • Page 86: Transport Motor Reverse Rotation Test Procedure

    5-3-5. Aging Procedure 1. Set the switch No.1, 2 and 4 ON and supply the power to the TAIKO unit. 2. Set the switch No. 1 OFF to start the test. TAIKO unit repeates the following operation. LED lamp lights => Motor rotates foward => Motor rotates reverse 3.

  • Page 87: Solenoid Test Procedure

    Test the condition of the solenoids. 1. Set the switch Nos.1, 2, 3 and 4 ON and turn ON the power to the TAIKO unit. 2. Set the switch No.1 OFF to start the test. The TAIKO unit repeates the following operation.

  • Page 88: Entrance Flapper Test Procedure

    5-3-9. Exit Flapper Test Procedure Test the exit flapper. 1. Set the switch Nos.1, 2, 4 and 5 ON and turn ON the power to the TAIKO unit. 2. Set the switch No.1 OFF to start the test. Then the exit flapper repeates open/close operation.

  • Page 89: Cleaning

    Clean the acceptor parts once a month. Wipe out on the sensor with lint-free cloth or cotton bud. Remove the paper dust or foreign object completely on the rollers. - DO NOT use the organic solvent such as thinner or benzin, when wiping the TAIKO unit. Sensors/Rollers Location Sensor...

  • Page 90: Maintenance Tool List

    TAIKO Service Manual 5-5. Maintenance Tool List When maintenace or adjust TAIKO unit, the following parts need to be parchased. Items EDP# Part# Description This unit is to supply the power to TAIKO Power Supply Unit 116125 VM-30 unit. This harness is to connect with TAIKO unit...
  • Page 91 TAIKO Servic e Manual © 2006 Japan Cash Machine Co.Ltd. All rights reserved. 5-12...
  • Page 92 TAIKO Service Manual © 2006 Japan Cash Machine Co.Ltd. All rights reserved. 5-13...

  • Page 93: Product Support

    TAIKO Servic e Manual 5-7. Product Support If you happen to experience any problems or errors with your TAIKO unit, or have any inquiries regarding your unit, consult with your nearest JCM contact as shown below. Please be sure to make a note of the problem points andy symptoms, or the content of your inquiry, prior to making contact.

  • Page 94: Chapter 6 Replacement

    TAIKO Service Manual Chapter Replacement Procedure 6-1. Replacement of Faceplate Guide 6-2. Replacement of CPU Board 6-3. Replacement of MAG Board (PUB-11 Only) 6-4. Replacement of Sensor Board 6-5. Replacement of Encoder Board/ Motor Unit 6-6. Replacement of Solenoid Issue:...

  • Page 95: Replacement Of Faceplate Guide

    TAIKO Service Manual 6-1. Replacement of Faceplate Guide When replacing the Faceplate Guide, follow the instructions below. 1. Take out two (2) screws from bihind the Faceplate unit. 2. Remove a (1) Faceplate Guide from the Faceplate. 3. Insert a (1) new Faceplate Guide into the Faceplate and then tighten two (2) screws to hold the Faceplate Guide.

  • Page 96: Replacement Of Cpu Board

    TAIKO Service Manual 6-2. Replacement of CPU Board When replacing the CPU Board, follow the instructions below. 1. Insert your fingernail into the gap of left or right side of the Upper Lid. Lift up the Upper Lid Cover with your fingernail and remove it.

  • Page 97: Replacement Of Mag Board

    TAIKO Service Manual 6-3. Replacement of MAG Board (PUB-11 Only) The MAG board is mounted in the PUB-11 unit. When replacing the MAG Board, follow the instructions below. 1. Take out a connector and two (2) screws from the MAG board.

  • Page 98: Replacement Of Sensor Board

    When replacing the Sensor Board, follow the instructions below. 1. Take out two (2) screws from the both left and right side of the TAIKO unit. 2. Remove a Upper Lid, Side Cover L and R. Unplug two (2) connectors of the both left and right side of the transport unit.
  • Page 99 TAIKO Service Manual 3. Remove the transport unit form the Lower Base. 4. Take out three (3) screws each from the both side of the Transport Unit. Remove the Center Guide. © 2006 Japan Cash Machine Co.Ltd. All rights reserved.
  • Page 100 TAIKO Service Manual 5. Remove the Feed Roller Assy of the both side of the Center Unit. Take out three (3) washers each from the both side of the Center Unit. 6. Insert the minus driver or equivalent into the encircled area as shown below. Lift up the Center Guide A and remove it from the Center Guide B.
  • Page 101 TAIKO Service Manual 7. Take out a (1) screw and a (1) prism from the Center Guide A. 8. Take out two (2) screws on the Sensor Board. Slide aside the Sensor Board and re- move it from the Center Guide A.

  • Page 102: Replacement Of Encoder Board/Motor Unit

    TAIKO Service Manual 6-5. Replacement of Encoder Board/Motor Unit When replacing the Encoder Board and Motor Unit, follow the instructions below. 1. Take out a (1) screw from the Center Guide B (Refer replacement procedure 6. of 6-4. Replacement of Sensor Board. Remove the motor Unit.

  • Page 103: Replacement Of Solenoid

    TAIKO Service Manual 6-6. Replacement of Solenoid When replacing the Entrance and Exit Solenoid, follow the instructions below. 1. Take out two (2) screws from the Lower Guide and then remove the Guide Assy. 2. Put the Lower Guide upside down and open the Lower lid pressing the Lower Lid Open/Close Button.
  • Page 104 TAIKO Service Manual 3. Remove two (2) Guide Levers from the Lower Guide. 4. Take out two (2) screws and then remove a (1) Entrance and a (1) Exit Solenoid. © 2006 Japan Cash Machine Co.Ltd. All rights reserved. 6-11...

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