JVC XID8600-DS Service Manual
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JVC XID8600-DS Service Manual

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SERVICE MANUAL

CARD PRINTER
XID8600-DS
No.HD017 <Rev.001>
2014/11

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Summary of Contents for JVC XID8600-DS

  • Page 1: Service Manual

    SERVICE MANUAL CARD PRINTER XID8600-DS No.HD017 <Rev.001> 2014/11...
  • Page 2 SPECIFICATION XID8600 Specifications Recording system Dye sublimation retransfer Paper feed mode Automatic Recording density 600 dpi Reproduction gradation 256 levels each for Y, M and C 2 levels for Resin K Interface USB 2.0 (Hi-Speed/Full-Speed) Ethernet (100BASE-TX/10BASE-T) Operating environment conditions Temperature: 15°C to 30°C (When peel-off ink, UV ink is used: 17 °C to 28 °C) Humidity: 35 % to 70 % No condensation...
  • Page 3 SECTION 1 PRECAUTION SAFETY PRECAUTIONS Prior to shipment from the factory, JVC products are strictly in- cathode ray tubes and other parts with only the specified spected to conform with the recognized product safety and elec- parts. Under no circumstances attempt to modify these cir- trical codes of the countries in which they are to be cuits.Unauthorized modification can increase the high volt-...
  • Page 4 1.1.2 Safety Check after Servicing Examine the area surrounding the repaired location for damage (4) Leakage current test or deterioration. Observe that screws, parts and wires have been Confirm specified or lower leakage current between earth returned to original positions, Afterwards, perform the following ground/power cord plug prongs and externally exposed ac- tests and confirm the specified values in order to verify compli- cessible parts (RF terminals, antenna terminals, video and...
  • Page 5 SECTION 2 SPECIFIC SERVICE INSTRUCTIONS MODEL NAME Model name of printers XID8600-DS : Dual Side Model Basic Structure Model Name Convey Unit XID8600-DS Dual Side Model name of built in option units. (Sell separately) Product name Description Remarks Appended goods...
  • Page 6 Name and functions of parts 2.4.1 Exterior Card Hopper Space for input out put connectors Display Panel Card Exit Card stacker Security Slot Cooling Fan AC Inlet Printer door Host Interface NG Card Exit Communication Port for Laminator Power Switch Preliminary screw hole 2.4.2 Internal mechanism Contactless IC Encoder install space...
  • Page 7 ATTACHING THE SEPARATELY SOLD PARTS (4) Remove the rear cover by pulling it open to the rear side. 2.5.1 Preparation Before connecting the separately sold parts, remove the top cov- er unit and the rear cover to pull open the MAIN Board. (1) Remove the two screws attaching from the rear side of the main unit.
  • Page 8 2.5.2 Attaching the reform H unit 2.5.3 Attaching the IC contact unit Note: Note: After mounting the reform H unit, be sure to check the rel- After mounting the IC contact unit, be sure to check the evant item referring to "2.6 Check details after mounting relevant item referring to "2.6 Check details after mount- separately sold parts".
  • Page 9 (4) Mount the IC contact unit. (6) Connect the wire from the IC contact unit following the drawing below. View A CN1 CN3 IC Contact unit Screw : Run the wires through QYSDST2604NA x 2 this wire clamp. Slide the IC contact unit into the hook of the bracket on the main unit.
  • Page 10 (7) Reattach the turn unit. 2.5.4 Attaching the MG unit Note: After mounting the MG unit, be sure to check the relevant item referring to "2.6 Check details after mounting sepa- After attaching this screw, attach another two screws. rately sold parts". Screw : QYSDST3006NA x 3 (1) Mount the MG unit.
  • Page 11 (3) Close back the MAIN Board to its original position, and fix (4) Connect the wires from the MG unit and the turn unit follow- the MAIN Board with the four screws. ing the drawing below. Securely hook the two brackets, fixing the Connect the MG unit and the board bracket, and fix them with screws.
  • Page 12 (2) Mount the IC R/W unit. Run the earth wire under the wires from the FRONT Board. Screw : QYSDSF3008NA x 2 Screw : QYSDST3006NA Wire : QUB340-07DMDM-E IC R/W Unit (3) Connect the wires from the IC R/W unit following the draw- ing below.
  • Page 13 Check details after mounting separately sold parts Item Check details Required tools Reform H unit The warpage of the printed card should be within the specs (1.5 Blank card mm). IC Contact unit Check the IC contact position mark using a blank card and a Blank card, Contact label contact label.
  • Page 14 : 26.85 ~ 28.55 mm 2.6.2 Optional installed label When installing optional unit after shipping from JVC, mark corresponding column of option built-in label and stick model label attached with optional unit to secure traceability. Model label attached with option Optional installed label (ex.
  • Page 15 SECTION 3 DISASSEMBLY Before disassembly, be sure to turn OFF the power and unplug (3) Slide the top cover unit to the rear side, then remove the the power cord. top cover unit. Removing the covers (See figure 1 to figure 5) Top cover unit (1) Remove the two screws A attaching the top cover unit.
  • Page 16 (5) Remove the two screws C attaching the side cover U-R (2) Remove the two screws D attaching the cover, then re- and side cover U-L, then remove the side cover U-R and move the cover. side cover U-L. Head unit Cover Side cover U-L Side cover U-R...
  • Page 17 (4) Disconnect the two cables from the connectors on the front (6) Front panel unit with the cover removed. board, then remove the one screw F. Connectors Cover Front panel unit Fig.9 Fig.11 (7) Disconnecting the cable from the RFID1 board detaches (5) Press the two tabs, pull up the cover at the point marked the front panel unit from the main unit.
  • Page 18 Removing the major boards and major units (See fig- (4) Hanging the left and right brackets on the main board to the ure 14 to figure 34) hooks on the chassis prevents the main board from falling. (1) Disconnect the four cables from the connectors on the Hook main board.
  • Page 19 (6) Removed MG encoding unit. (9) Remove the four screws K to release the SECURITY PWB ASSY and the solenoid on the front side. Fig.19 (7) The KEY LOCK UNIT consists of a SECURITY PWB ASSY and two solenoids. Solenoid SECURITY PWB ASSY Solenoid SECURITY PWB ASSY...
  • Page 20 (12) Removed IC R/W UNIT. (14) Remove the two screws N attaching the cover, then re- move the cover. This bracket is an accessory of the IC contact unit. Cover Fig.28 Fig.25 (15) Before removing the IC contact unit, the turn unit needs to (13) Remove the one screw M attaching the bracket with CON- be removed first.
  • Page 21 (16) Remove the four screws P attaching the turn unit from the (18) Remove the two screws Q attaching the IC contact unit, front side and the rear side. then remove the unit. Turn unit IC contact unit Fig.30 Fig.33 Turn unit (19) Removed IC contact unit.
  • Page 22 Replacing the head unit (See figure 35 and figure 36) Removing the reform H unit (See figure 37 and figure (1) Remove the one screw R attaching the head unit. (1) Remove the one screw S attaching the reform H unit, then pull out the reform H unit.
  • Page 23 (2) Pulled out heater. (3) Remove the five screws V attaching the motor base unit, then remove the motor base unit. Heater Motor base unit Fig.40 Fig.43 Removing the motor base unit (See figure 41 to figure (4) Main unit with the motor base unit removed. (1) Push two tabs on the PS cover, then remove the PS cover.

  • Page 24: Trouble Shooting

    SECTION 4 ADJUSTMENT This service manual does not describe ADJUSTMENT. SECTION 5 TROUBLE SHOOTING When an error message is display (1) Set the card hopper knob to [OPEN]. When the error occurs, the error code and the error code number are displayed in the operation panel.
  • Page 25 5.1.2 Jam(Hopper) 90 • The card is discharged from the NG card outlet. Jam (Hopper) • Card jam near the card hopper and cleaning roller. Remove the jammed card. Note: • Do not apply excessive force on the card hopper. Doing so may damage it.
  • Page 26 5.1.3 Jam(TurnOver) 91 (6) Install the cleaning unit. (7) Attach the jog dial to the card turn over unit shaft, and set Jam (Turn Over) the card turn over unit to “Home Pos.” • “Home Pos.” is the position where the slit on the jog dial points to the right and the card turn over unit is horizontal.
  • Page 27 (3) Set the card turn over unit to “Home Pos.” 5.1.4 Jam(MG) 92 • “Home Pos.” is the position where the slit on the jog dial Jam (MG) points to the right and the card turn over unit is horizontal. •...
  • Page 28 • The card is discharged from the NG card outlet. 5.1.6 Jam(Discharge) 94 Jam (Discharge) • Card jam near the card outlet. Remove the jammed card. (1) Press [RESET] → to reset the printer. 5.1.5.1 If the card cannot be discharged (1) Turn off the power, and detach the card hopper.
  • Page 29 (4) Turn the card feed roller shaft in the anti-clockwise direc- (5) Press [RESET] . tion, while checking the position of the card. • A [Jam Card Removed?] message appears. (6) Press [Yes] . Cautions: • Initializing the printer without first removing the card will cause the printer to malfunction.
  • Page 30 5.1.7.2 If the card is inside the printer unit 5.1.7.3 If the card is caught in the card feed roller to the • If the card is not drawn into the card feed roller and is left inside right of the retransfer heating roller the printer, use the tweezers (supplied) to remove the card.
  • Page 31 5.1.7.4 If the card is caught in the card feed roller to the 5.1.8 Film Search A1 left of the retransfer heating roller Film Serch (1) Turn off the power. (2) Check the position of the card. (3) Attach the jog dial to the card feed roller shaft. •...
  • Page 32 (4) Turn the take-up side using your hand until the broken por- 5.1.9 MG Test Err A8 tion can no longer be seen. MG Test Err • A writing error has occurred during magnetic encoder self-di- agnosis. Press [RESET] → to reset the printer.
  • Page 33 (7) Press [RESET] → (2) Press and hold down the cassette button, and remove to reset the printer. the ink ribbon cassette. (on the right) (3) Cut away the broken portion, and attach the unused portion at the supply side to the other end at the take-up side using an adhesive tape, while making sure that the joint surface is even.
  • Page 34 5.1.16 MG Mechanical AB 5.1.23 TR Thermister F2 MG Mechanical TR Thermister • An error has occurred in the mechanical component of the • The retransfer heating roller thermistor is faulty. magnetic encoder. Turn off and on the power again. If the same problem recurs, Turn off and on the power again.
  • Page 35 Use of service mode Besides "User mode" that is for setting this unit depending on the printing media or card used by the user, there is a "Service mode" for status checking and changing setting of this unit during service. The checking and adjustment of the following items can be per- formed in service mode: (1) Fine adjustment of the printing position (4) Information display of printer...
  • Page 36 Setting of the retransfer heating roller temperature [ENTER] >>Retransfer >>>Temp Level [-2, -1, 0, +1, +2] [EXIT] Select with [ ] and save with [ [NEXT] [NEXT] Setting of the front side retransfer speed >>>Speed (Front) [-3 ~ -1, 0, +1, +2] Select with [ ] and save with [ [NEXT]...
  • Page 37 Select interface [ENTER] >>Network >>>Host IF [LAN, USB] [EXIT] Select with [ ] and save with [ [NEXT] Switching DHCP [ENTER] >>>IPv4 >>>DHCP [On, Off] [EXIT] Select with [ ] and save with [ [NEXT] Setting of the IPv6 [ENTER] >>>IPv6 >>>Adrs Config [Auto, Manual]...
  • Page 38 >>Sensor 0010010001100100 [NEXT] >>Memory In case of an error, the buzzer sounds and the LED lights. When there is no error, the indication just returns to the initial indication. [NEXT] >>Display [NEXT] Display for 1 sec Display for 1 sec >>Back Color Display for 1 sec Display for 1 sec...
  • Page 39 Select operational mode [ENTER] [ENTER] >>User Mode> >>>Mode >Laminator> [Laminate, Pass] [EXIT] [EXIT] Select with [ ] and save with [ [NEXT] [NEXT] Select film used with upper cassette >>>Film-T [Patch, Overlay] Select with [ ] and save with [ [NEXT] Select film used with lower cassette >>>Film-B...
  • Page 40 Explanation of the Various Modes (3) Print and check the result. (4) To adjust to the standard setting: 5.3.1 Maintenance In the service mode, print color patterns on single sides of Set to this mode if a constant setting that is different from the 4 to 5 cards.
  • Page 41 5.3.1.11 Vth Gain Adjustment Set the Vth Gain level to reduce Vth lines. (Normal Value : 12) 5.3.1.12 Ink Eco Mode Setting When this setting is On, Ink ribbon is used in 1 group of panels with follows pattern. • YMCKUV Ink : YMCUV+K •...
  • Page 42 5.3.3 Diag. Test 5.3.3.2 Sensor Correct operation of the sensor is checked. Confirm the valve is 5.3.3.1 Actuator changed, when the sensor is interrupted or reflected. It is possible to operate each motor individually and to check for motor defects and to check the operation of the mechanisms. >>...
  • Page 43 The following table shows reference values. Heat roller Ambient temperature Thermal head thermistors thermistor thermistor Temperature Indicated Indicated Indicated Temperature Temperature Value Value Value 5.3.4 Information The information for the various firmware versions can be con- firmed. For the thermal head, the serial No. and the head supply voltage (Vth) are displayed.
  • Page 44 Wiring diagram 1-44 (No.HD017<Rev.001>)
  • Page 45 Block diagram (No.HD017<Rev.001>)1-45...
  • Page 46 Troubleshooting Sheet Rev. 1.0 Customer Details Device Info. Company Department Model Printer In-charge Serial No. Printer Note 1) In-charge Purchase date Printer Details of Trouble (Multiple entries allowed) Frequency of Occurrence (Multiple entries allowed) Timing of Occurrence (Multiple entries allowed) A: Does not switch to the Ready mode.

  • Page 47: Parts List

    PARTS LIST [XID8600-DS] * SAFETY PRECAUTION Parts identified by the symbol are critical for safety. Replace only with specified part numbers. * BEWARE OF BOGUS PARTS Parts that do not meet specifications may cause trouble in regard to safety and performance.
  • Page 48 Exploded view of general assembly and parts list Block No.M1MM 3-2(No.HD017<Rev.001>)
  • Page 49 MG UNIT TURN UNIT (No.HD017<Rev.001>)3-3...
  • Page 50 IC R/W UNIT BR UNIT S44 S43 200 227 IC CONTACT UNIT 3-4(No.HD017<Rev.001>)
  • Page 51 General assembly Block No. [M][1][M][M]  Symbol No. Part No. Part Name Description Local LS31268-202A CL ROLLER UNIT LS41957-001A TURN M SUB ASSEMBLY For two sided specification (x2) QAR0490-002 SOLENOID LSA20168-01A3 SECURITY P ASSEMBLY LS31047-001A PLATEN SHAFT QYWFM416525 WASHER 6.5mm/4.1mm x 0.25mm(x2) LS41728-001A ARM F ASSEMBLY LS31048-001A...
  • Page 52  Symbol No. Part No. Part Name Description Local QZW0027-004 WIRE CLIP (x2) QZW0307-001 WIRE CLAMP QZW0182-004 CLAMP QZW0006-003 EDGE SADDLE LS41936-001A BRUSH (x2) LS41935-001A BRUSH LS20347-001A SIDE FRAME LS20348-001A CENTER FRME QAR0542-001 FAN MOTOR LS10230-001A HEAD DUCT LS31100-001A GUIDE LSA20169-01AC CLEANER BOARD ASSEMBLY WJJ1007-001A-E...
  • Page 53  Symbol No. Part No. Part Name Description Local LS31038-001A CARD GUIDE R LS31402-001D CARD GUIDE LS31403-001B HOLDER GUIDE LS31398-001A GUIDE HOLDER LS42148-001A TORSION SPRING LS31032-015A COMP SPRING LS31031-001A IDLE HOLDER LS31032-011A COMP SPRING KJM46681-002 DRY BEARING (x2) KJM46681-002 DRY BEARING (x4) LS31260-002A BEARING...
  • Page 54  Symbol No. Part No. Part Name Description Local LS32182-001A AC INLET HOLDER QNC0125-001 AC INLET WJM0563-001A-U WIRE WJV0188-001A-U WIRE QYSDST3006NA TAP SCREW M3 x 6mm(x3) QYSDSF3008MA TAP SCREW M3 x 8mm QYSDST3006NA TAP SCREW M3 x 6mm QYSDST3006NA TAP SCREW M3 x 6mm QYSDST3006NA TAP SCREW...
  • Page 55 Packing materials and accessories parts list Block No.M2MM Packing and accessories Block No. [M][2][M][M]  Symbol No. Part No. Part Name Description Local LS31211-002A PACKING CASE A LS31397-001A HANDLE (x2) LS10286-001A CUSHION TOP LS10254-001A CUSHION BOTTOM LS42157-001A POLY BAG LS20361-001A ANNEX CASE ASSEMBLY CX210-CC1 CLEAN.

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