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Phone: 888-584-7272 Fax: 314-209-7282 Email: orders@peak.bz www.peak.bz PAC SM65 Strapping Machine Operation Manual Spare Parts Manual Peak Business Equipment, Inc. Ph. 888-584-7272 Fax. 314-209-7282 orders@peak.bz...
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Please send me price and availability for the items below. Return to: Your name: Company: Phone: Fax: Email: Part # Description Price Total Avail* * If limited quantities available, we will show the quantity here. Peak Business Equipment, Inc. Ph. 888-584-7272 Fax. 314-209-7282 orders@peak.bz...
CONTENTS PART I 1 General Safety Instructions..............A1 1.1 Basic Operation................. A1 1.2 Basic Safety Precautions............A1 1.3 Safety Instructions Governing Specific Operational Phases..A2 1.4 Warning of Electrical Dangers ..........A3 1.5 Grounding Instructions Shall Include the Following ....A3 1.6 Before Operating...............
3 Preparation Before Operating the Machine........A11 3.1 Shipping ...................A11 3.2 Transportation & Centre of Gravity .........A11 3.3 Construction Layout..............A12 3.4 Installation................A13 3.5 Operation Space ..............A14 3.6 Operating Elements..............A15 3.7 Instructions for Loading PP Strap ........... A17 3.8 Auto Strap Feeding Process ............
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6. Troubleshooting ................A30 7. Maintenance..................A32 PART II 1. Wiring Diagram ……………………………………………………..B1 PART III 1. Strapping Head Unit ………………………...………………………C1 2. Bandway Unit ……………………………………………..……….C43 3. Accumulator Unit ………………………………………………….C63 4. Reel Control Group ………………………………………………..C85 5. Body Frame Unit …………………………………………………..C95 6. Electric Control Unit …………………………………………..….C133...
1 General Safety Instructions 1.1 Basic Operation Read the operation and safety manual prior to using the strapping machine. The operation and safety manual should remain attached to the machine at all times. The machine may only be operated in accordance with its designated use. ...
1.3 Safety Instructions Governing Specific Operational Phases Avoid unsafe operation of the equipment. The machine is only to be operated when it is in good running order. Only operate the equipment in a safe manner; all protective and safety devices must be in place and fully functional.
1.4 Warning of Electrical Dangers Immediately remove power to the machine in case of trouble in the electrical system. Replace a fuse with one with the same style and ratings; pay particular attention to matching the specified current. Any electrical work performed on the equipment must be conducted by a skilled ...
1.6 Before Operating Read the instruction manual before operating the machine for your safety. Wear eye protection and safety gloves before operating this machine. Eye protection must be worn Safety gloves must be worn Verify that the power line voltage is correct. ...
1.9 Signs and Symbols Meaning Symbol Warning for dangerous voltage! Contact with live electrical parts will result in severe injury or death. Warning for hot surface! Welding area is approximately 270 Allow sufficient time for the heater to cool down before any work in welding area. Warning for danger! Do not put your hands or body into arch working area when machine is...
2 Machine Information 2.1 Areas of Application The strapping machine is to be used for strapping packages, cartons, paper boxes, newspapers, magazines and those materials using a polypropylene (PP) strapping for stabilizing purposes when in transportation. Be careful for rigidity of working materials, and don’t try to pack agri-foodstuffs or other such material.
The user should refer to a professional expert or relevant authority to prevent the dangerous substance/ gas emitted by suitable means according to local /national environmental/health codes/regulations. 2.3 Storage The store room must be dry Do not expose the machine to extreme cold or heat environment ...
2.5 Safety Devices Danger! Operate the machine only when all safety devices are at their place and are functioning correctly. The machine has been constructed in accordance with the applicable legal regulations. The machine is reliable in operation. Nevertheless the machine may constitute a danger if it is operated in improper or undue condition.
If it is necessary to make adjustments inside the machine during operation, after a strap jam for example, the rear table top can be unscrewed. Observe caution as the machine is still fully functional with the covers removed. When the front table top is opened, safety switch B6 is activated.
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2.6.2 Technical Data Strap width 12mm Strap thickness 0.45mm up to 0.65mm (0.017” – 0.026”) Coil diameter 200mm (8” nominal) Strap coil diameter Outside diameter 420mm (16.5”) Width(Face) 190mm (7.5”) Minimum – 820mm (32.3”) Table height Maximum – 920mm (36.2”) Weight 167 kg (368 lbs) Noise emission...
3 Preparation Before Operating the Machine 3.1 Shipping The equipment is delivered in transport units. Each transport unit is loaded onto a wooden pallet, secured by polyester strapping. 3.2 Transportation & Centre of Gravity The machine must be secured on a pallet for transportation.
Danger to Lift! Suspend loads can fall down. By inappropriate mounting or fracture of hoisting device the load can fall down and cause serious injuries or death. Do not step under suspended loads! Use appropriate hoisting devices and fasteners. 3.3 Construction Layout 1.
3. After positioning the machine ready for working, be sure to lock two front casters (with brake) to avoid machine’s movements. 4. When moving the machine, be sure to un-lock the two lockable casters. Re-lock the two casters after re-positioning the machine. 5.
3.6 Operating Elements 1. Main Power Switch: Provides the machine with power. Switch to “1” position for turning the main power on. After strapping, switch it to “0” to turn off the machine. 2. LCD Display: Indicates strapping condition of machine and error massages.
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7. Reel Release Switch: To release the dispenser for easily taking out strapping from it. 8. Foot Bar (Front): To initiate a strapping cycle. To clear up machine fault. (reset) 9. Foot Pedal Switch (Option): To initiate a strapping cycle. To clear up machine fault.
11. Foot Bar (Rear)(Option): To initiate a strapping cycle. To clear up machine fault. (reset) 3.7 Instructions for Loading PP Strap 3.7.1 Specifications Polypropylene Strap Width: 12mm Thickness: 0.45 -0.65 mm (0.017” – 0.026”) Strap which has excessive camber as illustrated in figure below cannot be used. Height of 5mm (0.2”) or above (78.7”) -A17-...
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3.7.2 Strap Reel Installation 1. Release the Reel Nut Handle by pressing and turning it to the left. 2. Take out the Outer Flange. 3. Install a new strap coil onto the drum according to the instructions on the reel. 4.
3.8 Auto Strap Feeding Process Turn Main Power Switch on the right side of machine to the right (at 1 position), and press Start Switch. (refer to Fig. a) Press “Reel Release Switch A” (as shown in Fig. a) and pull out around 60cm strap. (refer to Fig.
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Fig. e. Fig. d. Caution: If strap is fed more than 6cm ahead the rollers, it could make Auto Strap Feeding failed. Press Start Switch. Machine will complete the Auto Strap Feeding in 5 sec. and have the strap feeding to the sealing point. Caution! In the process of Auto Strap Feeding, only the Start Switch is functional.
4. Operating the Machine Switch Main Power Switch to After switching on the strapping machine, heater Position “1” starts to warm up and LCD display continues to be on until the heater reaches its operating temperature (about 2 minutes). Heater warms up and LCD Caution! display keeps on lightening Machine will not operate until heater reaches to...
4.3 Function Encoder Ready LCD display will show various timers such as cooling time, timer 1, timer 2…etc. After pressing the function encoder for over 2 seconds, Press encoder turn the knob to choose the timer needed to be over 2S changed.
5. Adjustments 5.1 Strap Amount in the Accumulator Box The machine has been already well set for storing enough amount of strap in accumulator Box. However, some adjustments may be required, depending on the actual quality or thickness of the strap used. The strap supply in the accumulator box should be sufficient for about 2-5 strapping cycle.
5.2 Adjustment for Feeding Pressure to the Accumulator Box The machine has been already well set for enough feeding pressure offering enough strength for pulling strap from strap coil to accumulator box. It might be necessary for some adjustments to increase feeding pressure if you are using smooth strap. When it’s necessary for increasing the feeding pressure, please loosen the Nut A and turn Nut C upwards to increase the strength of Spring B.
5.3 Adjustment for Heater Temperature The machine has been already well set for proper heater temperature. It might be necessary to do some adjustments according to temperature in working environment, and the quality of P.P. strap to ensure better sealing efficiency. Turn ‘’A’’...
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2. Adjusting “Right Strap Guide” Loosen the screws on the “Right Strap Guide” and take it out. Then loosen the 2 screws B (HBS0408N) and adjust A according to the strap. Be sure D is about 0.1mm wider than the strap. After adjustment, tighten screws B and put the “Right Strap Guide”...
4. Adjusting Strap Amount in the Accumulator Box Different strap widths might have effects on the strap amount in the accumulator box. Please do the adjustment according to 5.1 if necessary. 5.5 Adjustment for Feeding/Reversing Pressure The upper table rear was screwed by captive screws. To take it out, please loosening the captive screws about 5mm first and then lift the end side of rear side up and slide it out.
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1. Adjusting the Pressure for Feeding The machine is already well set for proper feeding pressure. However, according to different strap characteristics (such as smoother surface or different thickness), some adjustments for feeding pressure are still necessary. If short feed problem happens a lot, and it is a result of improper feeding pressure, please do the following adjustments: Loosen Nut B and turn Nut A clockwise to increase the feeding pressure.
5.6 Adjustment on Tensioning Rollers for High Tension The machine is already well set for proper pressure for high tension. However, according to different strap characteristics (such as smoother surface or different thickness), some adjustments on pressure for high tension might be necessary. When insufficient strapping tension occurs even the Soft-High tension switch is at “high”...
6. Troubleshooting The LCD display would flash and show failure message when machine is not working due to malfunction. Message shown on the LCD could be follows: 1. Reminder message: a. Push Start: Please press the Start Switch to make machine function. This is especially necessary after the Safety Switch is released or after you just turn on the machine.
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○ ○ b-1. Open Upper Table Front Ass'y M7-5-210020. b-2. Lift up the Lever ○ (M7-2-101400/M7-2-101410) with left hand and take out the Cover ○ (M7-1-311220) for the Upper Guide with right hand at the same time. b-3. Take out the jammed strap and cut it. b-4.
7. Maintenance Warning: Before any maintenance or repairs on the machine, set the Main Power Switch to "O" (OFF). Wait about 5 minutes for cooling down the heater to avoid burns with this area. 1. Cleaning and Lubrication The high reliability and long service life of the strapping machine will depend on regular cleaning and maintenance.
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Weekly: Lubricate front bar, press bar, rear bar and shafts in arch weekly. Please refer to the following mesh areas for instruction. Before lubricating, be sure to clean the parts first to avoid mixing oil and debris which might have a bad effect on machine’s function. Check the machine by strapping several bundles for any failures.
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6 Months : (or 500,000 strapping cycles) Check heating element, replace and re-adjust it if necessary. Check strap cutter in sealing head, replace it if necessary. Check if the connector at wiring housing to printed circuit board is firmly fixed. Check if the safety switch on front table or right door functions well.
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4. Take out the Heater Ass’y and make sure the insulations stay intact. If any of insulation fall and get broken, please replace with new one to avoid welding problem. 5. Install the new Heater Ass’y in reverse sequence. 6. Rotate the M1 Handle (T7-1-11240) forward till the Heater Ass’y goes to welding position.
STRAPPING HEAD UNIT M7-1-900082 REF. PART NO. DESCRIPTION Q'TY REMARKS M7-1-100040 Cam Group SEE PAGE C3 M7-1-200000 Bar Guide Group SEE PAGE C19 M7-1-300022 Feed Group SEE PAGE C27 M7-1-400022 Tension Group SEE PAGE C37 -C2-...
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CAM GROUP M7-1-100040 REF. PART NO. DESCRIPTION Q'TY REMARKS M7-1-101100 Strapping Head Frame M7-1-101200 Guide M7-1-101300 Ejector Plate (L) M7-1-101400 Ejector Plate (R) M7-1-101500 Shaft M7-1-101600 Collar M7-1-101700 Cover M7-1-101800 Sensor Base Coupling M7-1-101900 M7-1-102000 Spring M7-1-110001 Gear Box and Cam Ass'y SEE PAGE C7 M7-1-120000 M1 Motor Ass'y...
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BAR GUIDE GROUP M7-1-200000 REF. PART NO. DESCRIPTION Q'TY REMARKS M7-1-201100 Bar Guide M7-1-201200 Bar Guide Lid M7-1-201200S Bar Guide Lid (Stainless Steel Model)(Option) M7-1-201300 Cutter Holder M7-1-201300EN Cutter Holder (Stainless Steel Model)(Option) M7-1-201400 Strap Guide M7-1-201400EN Strap Guide (Stainless Steel Model)(Option) M7-1-210001 Front Bar Ass'y SEE PAGE C21...
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1-2-1 FRONT BAR ASS'Y M7-1-210001 REF. PART NO. DESCRIPTION Q'TY REMARKS M7-1-210001 Front Bar Ass'y M7-1-210001S Front Bar Ass'y (Stainless Steel Model)(Option) M7-1-211101 Front Bar M7-1-211101S Front Bar (Stainless Steel Model)(Option) TA-073 Spring Hook TA-078 Spring T7-1-13121 Plunger BRNART6VR Bearing, NART6VR SP0318 Spring Pin, 3×18 SP0616...
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1-2-2 PRESS BAR ASS'Y M7-1-220000 REF. PART NO. DESCRIPTION Q'TY REMARKS M7-1-220000 Press Bar Ass'y M7-1-220000S Press Bar Ass'y (Stainless Steel Model)(Option) M7-1-221200 Press Bar M7-1-221200S Press Bar (Stainless Steel Model)(Option) TA-073 Spring Hook TA-078 Spring T7-1-13121 Plunger BRNART6VR Bearing, NART6VR SP0318 Spring Pin, 3×18 SP0616...
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1-2-3 REAR BAR ASS'Y M7-1-230000 REF. PART NO. DESCRIPTION Q'TY REMARKS M7-1-230000 Rear Bar Ass'y M7-1-230000S Rear Bar Ass'y (Stainless Steel Model)(Option) M7-1-231100 Rear Bar M7-1-231100S Rear Bar (Stainless Steel Model)(Option) TA-073 Spring Hook TA-078 Spring T7-1-13121 Plunger BRNART6VR Bearing, NART6VR SP0318 Spring Pin, 3×18 SP0616...
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FEED GROUP M7-1-300022 REF. PART NO. DESCRIPTION Q'TY REMARKS M7-1-301300 Bearing Housing M7-1-301420 Guide Wheel M7-1-300100 Feeding Motor (M2) Set M7-1-310021 Upper Guide Ass'y SEE PAGE C29 M7-1-310021S Upper Guide Ass'y (Stainless Steel Model) (Option) M7-1-320021 Assistant Roller Ass'y SEE PAGE C31 M7-1-330000 Feeding Arm Ass'y SEE PAGE C33...
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1-4-2 TENSION ARM ASS'Y M7-1-420011 REF. PART NO. DESCRIPTION Q'TY REMARKS M7-1-421101 Tension Arm M7-1-421200 Shaft M7-1-421400 Spring Support M7-1-421520 Spring M7-1-421600 M7-1-421700 Collar M7-1-421800 Connecting Rod (Upper) Connecting Rod (Lower) M7-1-421900 M7-1-420100 Connecting Rod Set Washer TB-223 BRCF8 Bearing, CF8 BR6902ZZ Bearing, 6902ZZ HB0612...
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BANDWAY UNIT M7-2-900022 REF. PART NO. DESCRIPTION Q'TY REMARKS M7-2-900022 Bandway Unit M7-2-900022S Bandway Unit (Stainless Steel Model) M7-2-100010 Arch Group SEE PAGE C45 M7-2-100010S Arch Group (Stainless Steel Model) M7-2-200022 Bandway Group SEE PAGE C49 M7-2-200022S Bandway Group (Stainless Steel Model) M7-2-300011 Arch Cover Group SEE PAGE C55...
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ARCH GROUP M7-2-100010 REF. PART NO. DESCRIPTION Q'TY REMARKS M7-2-100010 Arch Group M7-2-100010S Arch Group (Stainless Steel Model) M7-2-101310 Rod (For 650W) M7-2-101360 Rod (For 850W) M7-2-101340 Rod (For 1050/1250W) M7-2-101350 Rod (For 1650W) M7-2-101400 Lever (For 650W) M7-2-101410 Lever (For 850W~1650W) M7-2-101500 Plate (For 400H~800H) M7-2-101510...
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REEL CONTROL GROUP M7-4-100021 M7-4-100031 REF. PART NO. DESCRIPTION Q'TY REMARKS M7-4-100021 Reel Control Group (For 200mm) SEE PAGE C91 M7-4-100021S Reel Control Group (Stainless Steel Model) (For 200mm) M7-4-100031 Reel Control Group (For 150mm)(Option) M7-4-100031S Reel Control Group (Stainless Steel Model) (For 150mm)(Option) -C90-...
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REEL CONTROL GROUP M7-4-100021 M7-4-100031 REF. PART NO. DESCRIPTION Q'TY REMARKS M7-4-100021 Reel Control Group (For 200mm) M7-4-100021S Reel Control Group (Stainless Steel Model) (For 200mm) M7-4-100031 Reel Control Group (For 150mm)(Option) M7-4-100031S Reel Control Group (Stainless Steel Model) (For 150mm)(Option) M7-4-101101 Inner Flange (For 200mm) T7-4-10112...
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BODY FRAME UNIT M7-5-900112 M7-5-900122 REF. PART NO. DESCRIPTION Q'TY REMARKS M7-5-900112 Body Frame Unit (For 650W) M7-5-900112S Body Frame Unit (Stainless Steel Model) (For 650W) M7-5-900122 Body Frame Unit (For 850W) M7-5-900122S Body Frame Unit (Stainless Steel Model) (For 850W) M7-5-900132 Body Frame Unit (For 1050W) M7-5-900132S...
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BODY FRAME UNIT M7-5-900112 M7-5-900122 REF. PART NO. DESCRIPTION Q'TY REMARKS M7-5-300041 Extension Table Group (For 1050W) SEE PAGE C127 M7-5-300041S Extension Table Group (Stainless Steel Model) (For 1050W) M7-5-300051 Extension Table Group (For 1650W) M7-5-300051S Extension Table Group (Stainless Steel Model) (For 1650W) T7-6-40001 Pedal Control Set (Option)
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BODY FRAME WITH M7-5-100112 FOOT BAR GROUP M7-5-100122 REF. PART NO. DESCRIPTION Q'TY REMARKS M7-5-100112 Body Frame With Foot Bar Group (For 650W) M7-5-100112S Body Frame With Foot Bar Group (Stainless Steel Model)(For 650W) M7-5-100122 Body Frame With Foot Bar Group (For 850W/1050W) M7-5-100122S Body Frame With Foot Bar Group...
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BODY FRAME WITH M7-5-100112 FOOT BAR GROUP M7-5-100122 REF. PART NO. DESCRIPTION Q'TY REMARKS T7-5-10180 Caster (Free) T7-5-10180S Caster (Free)(Stainless Steel Model) Main Power Switch TK-001 M7-5-102000 Grommet Foot Bar Ass'y (For 650W) SEE PAGE C107 M7-5-110021 Foot Bar Ass'y (For 650W)(Option) M7-5-110021S Foot Bar Ass'y (Stainless Steel Model) (For 650W)
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BODY FRAME WITH M7-5-100112 FOOT BAR GROUP M7-5-100122 REF. PART NO. DESCRIPTION Q'TY REMARKS HBS0630N HBS, M6×30 (N)(For 1250W/1650W) HBS, M6×30 (N)(For 1250W/1650W)(Option) HBS0612N HBS, M6×12 (N)(For CSA)(Option) HBS0612S HBS, M6×12 (Stainless Steel Model)(For CSA)(Option) TMS0406 TMS, M4×6 TMS, M4×6 (Option) SW05 SW, M5 (For 650W~1050W) SW05S...
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5-1-1 FOOT BAR ASS'Y M7-5-110021 M7-5-110031 REF. PART NO. DESCRIPTION Q'TY REMARKS M7-5-110021 Foot Bar Ass'y (For 650W) M7-5-110021S Foot Bar Ass'y (Stainless Steel Model) (For 650W) Foot Bar Ass'y (For 850W/1050W) M7-5-110031 M7-5-110031S Foot Bar Ass'y (Stainless Steel Model) (For 850W/1050W) M7-5-110041 Foot Bar Ass'y (For 1250W/1650W)
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ELECTRIC CONTROL UNIT M7-6-900023 M7-6-900033 REF. PART NO. DESCRIPTION Q'TY REMARKS M7-6-900023 Electric Control Unit (For 220V~ 240V, 650W) M7-6-900023S Electric Control Unit (Stainless Steel Model) (For 220V~ 240V, 650W) M7-6-900033 Electric Control Unit (For 110V, 650W) M7-6-900033S Electric Control Unit (Stainless Steel Model) (For 110V, 650W) M7-6-900083 Electric Control Unit (For 220V~ 240V,...
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ELECTRIC CONTROL UNIT M7-6-900023 M7-6-900033 REF. PART NO. DESCRIPTION Q'TY REMARKS M7-6-100160 Control Panel Group (America) (For 1250W/1650W) M7-6-100160S Control Panel Group (Stainless Steel Model) (America)(For 1250W/1650W) M7-6-200003 Electric Control Group (Without Wire) SEE PAGE C145 (For 220V~240V) M7-6-200003S Electric Control Group (Without Wire) (Stainless Steel Model)(For 220V~240V) M7-6-200013 Electric Control Group (Without Wire)
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CONTROL PANEL GROUP M7-6-100040 M7-6-100120 REF. PART NO. DESCRIPTION Q'TY REMARKS M7-6-100040 Control Panel Group (Europe)(For 650W) M7-6-100040S Control Panel Group (Stainless Steel Model) (Europe)(For 650W) M7-6-100120 Control Panel Group (Europe) (For 850W/1050W) M7-6-100120S Control Panel Group (Stainless Steel Model) (Europe)(For 850W/1050W) M7-6-100130 Control Panel Group (Europe)
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ELECTRIC CONTROL GROUP M7-6-200003 M7-6-200013 REF. PART NO. DESCRIPTION Q'TY REMARKS M7-6-200003 Electric Control Group (For 220V~ 240V) M7-6-200003S Electric Control Group (Without Wire) (Stainless Steel Model)(For 220V~240V) M7-6-200013 Electric Control Group (For 110V) M7-6-200013S Electric Control Group (Without Wire) (Stainless Steel Model)(For 110V) M7-6-201103 Electric Box...
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