Yamaha 2004 YZF-R6S Owner's Manual
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Yamaha 2004 YZF-R6S Owner's Manual

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OWNER'S MANUAL
YZF-R6S
5SL-28199-21

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Summary of Contents for Yamaha 2004 YZF-R6S

  • Page 1 OWNER’S MANUAL YZF-R6S 5SL-28199-21...
  • Page 3 EAU10100 Welcome to the Yamaha world of motorcycling! As the owner of the YZF-R6, you are benefiting from Yamaha’s vast experience and newest technology regarding the design and manufacture of high-quality products, which have earned Yamaha a reputation for dependability.

  • Page 4: Important Manual Information

    This manual should be considered a permanent part of this motorcycle and should remain with it even if the motorcycle is subsequently sold. Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most current product information available at the time of printing, there may be minor discrepancies between your motorcycle and this manual.
  • Page 5 IMPORTANT MANUAL INFORMATION EAU10200 YZF-R6S OWNER’S MANUAL ©2003 by Yamaha Motor Co., Ltd. 1st edition, August 2003 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Co., Ltd. is expressly prohibited. Printed in Japan.

  • Page 6: Table Of Contents

    TABLE OF CONTENTS SAFETY INFORMATION ....1-1 Ignition circuit cut-off system ..3-23 Tires ..........6-19 Location of important labels ....1-5 Cast wheels ......... 6-22 PRE-OPERATION CHECKS ..... 4-1 Adjusting the clutch lever DESCRIPTION ........2-1 Pre-operation check list ....4-2 free play ........6-22 Left view ..........2-1 Adjusting the brake pedal Right view ........2-2...
  • Page 7 TABLE OF CONTENTS Replacing a turn signal light bulb ...........6-36 Replacing the license plate light bulb ...........6-36 Replacing an auxiliary light bulb ...6-37 Supporting the motorcycle ....6-38 Front wheel ........6-39 Rear wheel ........6-41 Troubleshooting ......6-42 Troubleshooting charts ....6-43 MOTORCYCLE CARE AND STORAGE ..........7-1 Care ..........7-1 Storage ...........7-3...

  • Page 8: Safety Information

    SAFETY INFORMATION EAU10280 AND/OR WHEN MADE NECES- • Ride where other motorists can SARY BY MECHANICAL CONDI- see you. Avoid riding in another MOTORCYCLES SINGLE TIONS. motorist’s blind spot. TRACK VEHICLES. THEIR SAFE USE Many accidents involve inexperi- AND OPERATION ARE DEPENDENT Safe riding enced operators.
  • Page 9 Modifications made to this motorcycle other motorists can see you. the single most critical factor in the pre- not approved by Yamaha, or the re- The posture of the operator and vention or reduction of head injuries. moval of original equipment, may ren- passenger is important for proper Always wear an approved helmet.
  • Page 10 Since Yamaha cannot should be kept to a minimum. 193 kg (425 lb). When loading within test all other accessories that may be •...
  • Page 11 SAFETY INFORMATION Gasoline and exhaust gas • Do not park the motorcycle on a GASOLINE IS HIGHLY FLAMMA- slope or soft ground, otherwise it BLE: may fall over. • Always turn the engine off when • Do not park the motorcycle near refueling.

  • Page 12: Location Of Important Labels

    SAFETY INFORMATION EAU10381 Location of important labels Please read the following important labels carefully before operating this vehicle. 1 2 3 4...
  • Page 13 SAFETY INFORMATION WARNING Before you operate this vehicle, read the owner’s manual. English 3HP-21568-E0 UNLEADED FUEL ONLY...

  • Page 14: Description

    DESCRIPTION EAU10410 Left view 1. Front fork rebound damping force adjusting screw (page 3-19) 10.Engine oil drain bolt (page 6-9) 2. Front fork spring preload adjusting bolt (page 3-19) 11.Engine oil filter cartridge (page 6-9) 3. Fuse box 2 (page 6-33) 12.Front fork compression damping force adjusting screw (page 3-19) 4.

  • Page 15: Right View

    DESCRIPTION EAU10420 Right view 1. Luggage strap holder (page 3-22) 12.Brake pedal (page 3-14) 2. Helmet holder (page 3-18) 13.Dipstick (page 6-9) 3. Fuse box 1 (page 6-33) 14.Rear brake fluid reservoir (page 6-25) 4. Main fuse (page 6-33) 5. Battery (page 6-32) 6.

  • Page 16: Controls And Instruments

    DESCRIPTION EAU10430 Controls and instruments 1. Clutch lever (page 3-13) 2. Left handlebar switches (page 3-12) 3. Multi-function display (page 3-8) 4. Main switch/steering lock (page 3-2) 5. Tachometer (page 3-8) 6. Right handlebar switches (page 3-12) 7. Throttle grip (page 6-19) 8.

  • Page 17: Instrument And Control Functions

    Do not expose any key to exces- a Yamaha dealer to have them re-reg- sively high temperatures. istered. Do not use the key with the red Do not place any key close to bow for driving.

  • Page 18: Main Switch/Steering Lock

    INSTRUMENT AND CONTROL FUNCTIONS EAU10471 EAU10550 To lock the steering Main switch/steering lock All electrical circuits are supplied with power, the meter lighting, taillight, li- cense plate light and auxiliary lights come on, and the engine can be start- ed. The key cannot be removed. NOTE: The headlights come on automatically when the engine is started and stay on...

  • Page 19: Indicator And Warning Lights

    INSTRUMENT AND CONTROL FUNCTIONS To unlock the steering EAU10940 EAU11001 (Parking) Indicator and warning lights The steering is locked, and the taillight, license plate light and auxiliary lights are on. The hazard light and turn signal lights can be turned on, but all other electrical systems are off.
  • Page 20 2.5 This indicator light comes on when the til the malfunction is corrected: The seconds. If this occurs, have a Yamaha transmission is in the neutral position. oil level warning light will flash ten dealer check the vehicle.
  • Page 21 “ON”. If the warning light does not come on for a few seconds, then go off, have a Yamaha dealer check the electrical cir- cuit. ECA10020 CAUTION: Do not operate the engine if it is...
  • Page 22 INSTRUMENT AND CONTROL FUNCTIONS Coolant Display Conditions What to do temperature Under 39 °C Message “LO” is displayed. OK. Go ahead with riding. (Under 103 °F) 40–116 °C Temperature is displayed. OK. Go ahead with riding. (104–241 °F) Stop the vehicle and allow it to idle until 117–139 °C Temperature flashes.
  • Page 23 3-8 for details.) when an electrical circuit monitoring the engine is defective. When this occurs, EAU26871 have a Yamaha dealer check the self- Immobilizer system indicator light diagnosis system. (See page 3-8 for an “ ”...

  • Page 24: Tachometer

    INSTRUMENT AND CONTROL FUNCTIONS EAU11872 EAU26931 a self-diagnosis device Tachometer Multi-function display a display brightness and shift tim- ing indicator light control mode NOTE: Be sure to turn the key to “ON” before using the “SELECT” and “RESET” but- tons. Odometer and tripmeter modes Pushing the “SELECT”...
  • Page 25 52, this could be caused by 2. When the hour digits start flashing, and then have a Yamaha dealer check transponder interference. If this error push the “RESET” button to set the the vehicle.
  • Page 26 INSTRUMENT AND CONTROL FUNCTIONS Display brightness and shift timing Shift timing indicator light activity: cedure, only the settings made be- indicator light control mode This function allows you to choose fore the “SELECT” button was last whether or not the indicator light pushed will be applied.
  • Page 27 INSTRUMENT AND CONTROL FUNCTIONS To set the shift timing indicator light ac- To set the shift timing indicator light ac- the indicator light can be set in in- tivity function tivation function crements of 500 r/min. From 1. Push the “RESET” button to select 12000 r/min to 16000 r/min, the in- NOTE: one of the following indicator light...

  • Page 28: Handlebar Switches

    INSTRUMENT AND CONTROL FUNCTIONS 2. Push the “SELECT” button to con- EAU12342 Right Handlebar switches firm the selected indicator light brightness level. The multi-func- Left tion display will return to the odom- eter, tripmeter or clock mode. 1. Engine stop switch “ ”...

  • Page 29: Clutch Lever

    INSTRUMENT AND CONTROL FUNCTIONS position. To cancel the turn signal EAU12730 EAU12820 Hazard switch “ ” Clutch lever lights, push the switch in after it has re- With the key in the “ON” or “ ” posi- turned to the center position. tion, use this switch to turn on the haz- ard light (simultaneous flashing of all EAU12500...

  • Page 30: Shift Pedal

    INSTRUMENT AND CONTROL FUNCTIONS EAU12870 EAU12930 EAU12941 Shift pedal Brake lever Brake pedal The brake lever is located at the right handlebar grip. To apply the front brake, pull the lever toward the handle- bar grip. 1. Shift pedal 1. Brake pedal The shift pedal is located on the left The brake pedal is on the right side of side of the engine and is used in com-...

  • Page 31: Fuel Tank Cap

    INSTRUMENT AND CONTROL FUNCTIONS EAU13070 EAU13210 Fuel tank cap NOTE: Fuel The fuel tank cap cannot be closed un- less the key is in the lock. In addition, the key cannot be removed if the cap is not properly closed and locked. EWA11090 WARNING Make sure that the fuel tank cap is...

  • Page 32: Catalytic Converter

    Do not allow the engine to idle as well as to the exhaust system. too long. Your Yamaha engine has been de- signed to use premium unleaded gaso- line with a research octane number of 95 or higher. If knocking (or pinging) oc-...

  • Page 33: Seats

    INSTRUMENT AND CONTROL FUNCTIONS EAU14091 2. While holding the key in that posi- Seats tion, lift the front of the passenger seat and pull it forward. Rider seat To install the passenger seat To remove the rider seat 1. Insert the projection on the rear of Pull back the rear of the rider seat as the passenger seat into the seat shown, remove the bolts, and then pull...

  • Page 34: Helmet Holders

    INSTRUMENT AND CONTROL FUNCTIONS EAU14380 ECA11600 EAU14461 Helmet holders Storage compartment CAUTION: Some helmets may contact the muf- fler when secured to the right side helmet holder because of their size or shape. Be sure that your helmet does not contact the muffler when it is secured to the helmet holder.

  • Page 35: Adjusting The Front Fork

    INSTRUMENT AND CONTROL FUNCTIONS EAU14761 load thereby soften Rebound damping force Adjusting the front fork suspension, turn the adjusting bolt on This front fork is equipped with spring each fork leg in direction (b). preload adjusting bolts, rebound damp- NOTE: ing force adjusting screws and com- Align the appropriate groove on the ad- pression...

  • Page 36: Adjusting The Shock Absorber Assembly

    INSTRUMENT AND CONTROL FUNCTIONS Compression damping force ECA10100 EAU15051 Adjusting the shock absorber CAUTION: assembly Never attempt to turn an adjusting This shock absorber assembly is mechanism beyond the maximum or equipped with a spring preload adjust- minimum settings. ing ring and rebound and compression damping force adjusting screws.
  • Page 37 INSTRUMENT AND CONTROL FUNCTIONS To increase the spring preload and (a). To decrease the rebound damping in direction (a). To decrease the com- thereby harden the suspension, turn force and thereby soften the rebound pression damping force and thereby the adjusting ring in direction (a). To de- damping, turn the adjusting screw in di- soften the compression damping, turn crease the spring preload and thereby...

  • Page 38: Luggage Strap Holders

    Yamaha’s ignition circuit cut-off Always have a Yamaha dealer system has been designed to assist service the shock absorber. the operator in fulfilling the respon- sibility of raising the sidestand be- fore starting off.

  • Page 39: Ignition Circuit Cut-Off System

    INSTRUMENT AND CONTROL FUNCTIONS below and have a Yamaha dealer re- EAU15311 Ignition circuit cut-off system pair it if it does not function proper- The ignition circuit cut-off system (com- prising the sidestand switch, clutch switch and neutral switch) has the fol- lowing functions.
  • Page 40 5. Push the start switch. Does the engine start? The neutral switch may be defective. The motorcycle should not be ridden until checked by a Yamaha dealer. With the engine still running: 6. Move the sidestand up. 7. Keep the clutch lever pulled.

  • Page 41: Pre-Operation Checks

    PRE-OPERATION CHECKS EAU15591 The condition of a vehicle is the owner’s responsibility. Vital components can start to deteriorate quickly and unexpectedly, even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leakage or loss of tire air pressure could have serious consequences.

  • Page 42: Pre-Operation Check List

    • If necessary, add recommended coolant to specified level. 6-12 • Check cooling system for leakage. • Check operation. • If soft or spongy, have Yamaha dealer bleed hydraulic system. • Check lever free play. • Adjust if necessary. Front brake •...
  • Page 43 • Make sure that operation is smooth. • Check cable free play. Throttle grip 6-19, 6-28 • If necessary, have Yamaha dealer adjust cable free play and lubricate cable and grip housing. • Make sure that operation is smooth. Control cables 6-28 •...

  • Page 44: Operation And Important Riding Points

    3-23. should be on, otherwise have a short time. Always make sure Never ride with the sidestand Yamaha dealer check the electrical cir- that there is adequate ventila- down. cuit. tion. 1. Turn the key to “ON” and make 3.

  • Page 45: Shifting

    OPERATION AND IMPORTANT RIDING POINTS serve the battery. Do not crank the en- EAU16671 ECA10260 Shifting CAUTION: gine more than 10 seconds on any one attempt. Even with the transmission in the neutral position, do not ECA11130 coast for long periods of time CAUTION: with the engine off, and do not For maximum engine life, always...

  • Page 46: Tips For Reducing Fuel Consumption

    If any engine trouble should oc- result in engine overheating must be lights or at railroad crossings). cur during the engine break-in avoided. period, immediately have a Yamaha dealer check the vehi- EAU17091 cle. 0–1000 km (0–600 mi) Avoid prolonged operation above 7000 r/min.

  • Page 47: Parking

    OPERATION AND IMPORTANT RIDING POINTS EAU17211 Parking When parking, stop the engine, and then remove the key from the main switch. EWA10310 WARNING Since the engine and exhaust system can become very hot, park in a place where pedestri- ans or children are not likely to touch them.

  • Page 48: Periodic Maintenance And Minor Repair

    Yamaha dealer certain maintenance work correctly. do it for you. NOTE: If you do not have the tools or experi- ence required for a particular job, have a Yamaha dealer perform it for you.

  • Page 49: Periodic Maintenance And Lubrication Chart

    The annual checks must be performed every year, except if a kilometer-based maintenance is performed in- stead. From 50000 km, repeat the maintenance intervals starting from 10000 km. Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical skills. ODOMETER READING (× 1000 km)
  • Page 50 PERIODIC MAINTENANCE AND MINOR REPAIR ODOMETER READING (× 1000 km) ANNUAL ITEM CHECK OR MAINTENANCE JOB CHECK √ √ √ √ 9 * Wheels • Check runout and for damage. • Check tread depth and for damage. • Replace if necessary. √...
  • Page 51 PERIODIC MAINTENANCE AND MINOR REPAIR ODOMETER READING (× 1000 km) ANNUAL ITEM CHECK OR MAINTENANCE JOB CHECK √ √ √ √ √ • Check coolant level and vehicle for coolant leakage. 23 * Cooling system • Change. Every 3 years •...
  • Page 52 PERIODIC MAINTENANCE AND MINOR REPAIR • Every two years replace the internal components of the brake master cylinders and calipers, and change the brake fluid. • Replace the brake hoses every four years and if cracked or damaged.

  • Page 53: Removing And Installing Cowlings And Panels

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU18711 Removing and installing cowlings and panels The cowlings and panels shown need to be removed to perform some of the maintenance jobs described in this chapter. Refer to this section each time a cowling or panel needs to be re- moved and installed.
  • Page 54 PERIODIC MAINTENANCE AND MINOR REPAIR 1. Bolt 1. Slot 1. Tab 2. Cowling B 2. Projection EAU19461 2. Place the cowling in the original Panels A and B position, and then install the bolts. To remove one of the panels NOTE: Remove the bolts, slide the panel for- Make sure that the tabs at the front of...

  • Page 55: Checking The Spark Plugs

    Instead, have a Yamaha deal- threads. er check the vehicle. If a spark plug shows signs of electrode...

  • Page 56: Engine Oil And Oil Filter Cartridge

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU19930 4. Remove the engine oil dipstick and NOTE: Engine oil and oil filter wipe it clean, insert it back into the If a torque wrench is not available when cartridge hole (without screwing it in), and installing a spark plug, a good estimate The engine oil level should be checked then remove it again to check the...
  • Page 57 NOTE: several minutes, and then turn it An oil filter wrench is available at a off. Yamaha dealer. 2. Place an oil pan under the engine 7. Apply a thin coat of engine oil to to collect the used oil.
  • Page 58 PERIODIC MAINTENANCE AND MINOR REPAIR 12. Add the specified amount of the recommended engine oil, and then install and tighten the oil filler cap. Recommended engine oil: See page 8-1. Oil quantity: Without oil filter cartridge replace- ment: 2.40 L (2.54 US qt) (2.11 Imp.qt) With oil filter cartridge replacement: 1.

  • Page 59: Coolant

    The coolant level must be checked coolant reservoir cover by remov- engine off and have a Yamaha dealer on a cold engine since the level ing the bolts, remove the reservoir check the vehicle.
  • Page 60 PERIODIC MAINTENANCE AND MINOR REPAIR If water has been added to the 2. Remove panel A and cowling A. coolant, have a Yamaha dealer (See page 6-6.) check the antifreeze content of 3. Place a container under the engine the coolant as soon as possible, to collect the used coolant.
  • Page 61 PERIODIC MAINTENANCE AND MINOR REPAIR 8. Remove the coolant reservoir cov- 11. Remove the coolant reservoir by er by removing the bolts. removing the bolts. 12. Remove the coolant reservoir cap, and then turn the coolant reservoir upside down to empty it. 1.
  • Page 62 24. Start the engine, and then check distilled water or soft tap water the vehicle for coolant leakage. If instead. Do not use hard water coolant is leaking, have a Yamaha or salt water since it is harmful dealer check the cooling system. to the engine.

  • Page 63: Checking The Air Filter Element

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU21161 Do not tilt or pull the fuel tank Checking the air filter element NOTE: too much, otherwise the fuel Before disconnecting the fuel tank The air filter element should be hoses may come loose, which breather hose and fuel tank overflow checked at the intervals specified in the could cause fuel leakage.
  • Page 64 If any fuel hose is dam- aged, do not start the engine but have a Yamaha dealer replace the hose, otherwise fuel may leak. 1. Air filter element Make sure that the fuel hoses 7.

  • Page 65: Air Intake Duct

    To in- obtained as described above, have a crease the engine idling speed, turn the Yamaha dealer make the adjustment. screw in direction (a). To decrease the engine idling speed, turn the screw in direction (b).

  • Page 66: Adjusting The Throttle Cable Free Play

    Yamaha dealer at the intervals specified in the periodic Tire air pressure maintenance and lubrication chart. The tire air pressure should be checked and, if necessary, adjusted before each ride.
  • Page 67 LOAD YOUR VEHICLE. Make sure in it, or if the sidewall is cracked, con- Rear: that the total weight of the cargo, rid- tact a Yamaha dealer immediately and 250 kPa (36 psi) (2.50 kgf/cm²) er, passenger, and accessories have the tire replaced.
  • Page 68 This motorcycle is fitted with super- from country to country. Always comply Yamaha Motor Co., Ltd. high-speed tires. Note the following with the local regulations. Always make sure that the valve points in order to make the most ef- caps are securely installed to ficient use of these tires.

  • Page 69: Cast Wheels

    If any damage is 2. Remove cowling A. (See page found, have a Yamaha dealer re- 6-6.) place the wheel. Do not attempt 3. Loosen the locknut at the crank- even the smallest repair to the case.

  • Page 70: Adjusting The Brake Pedal Position

    11.0 mm (0.43 in) below the bottom of the foot- rest bracket as shown. Periodically check the brake pedal position and, if necessary, have a Yamaha dealer ad- just it. EWA10690 WARNING A soft or spongy feeling in the brake pedal can indicate the presence of air in the hydraulic system.

  • Page 71: Adjusting The Rear Brake Light Switch

    EAU22390 point that the wear indicator almost Adjusting the rear brake light Checking the front and rear touches the brake disc, have a Yamaha switch brake pads dealer replace the brake pads as a set. The front and rear brake pads must be...

  • Page 72: Checking The Brake Fluid Level

    However, if the Use only the recommended quality brake fluid level goes down sud- 1. Minimum level mark brake fluid, otherwise the rubber denly, have a Yamaha dealer Rear brake seals may deteriorate, causing check the cause. leakage and poor braking perfor- mance.

  • Page 73: Changing The Brake Fluid

    EAU22730 EAU22760 Changing the brake fluid Drive chain slack Have a Yamaha dealer change the The drive chain slack should be brake fluid at the intervals specified in checked before each ride and adjusted the NOTE after the periodic mainte- if necessary.

  • Page 74: Lubricating The Drive Chain

    PERIODIC MAINTENANCE AND MINOR REPAIR 3. Tighten the locknuts, and then EAU23020 NOTE: Lubricating the drive chain tighten the axle nut to the specified Using the alignment marks on each The drive chain must be cleaned and torque. side of the swingarm, make sure that lubricated at the intervals specified in both chain pullers are in the same posi- the periodic maintenance and lubrica-...

  • Page 75: Checking And Lubricating The Cables

    If a cable is damaged periodic maintenance chart. or does not move smoothly, have a Yamaha dealer check or replace it. Recommended lubricant: Engine oil EWA10720 WARNING...

  • Page 76: Checking And Lubricating The Brake And Shift Pedals

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU23131 EAU23140 Recommended lubricant: Checking and lubricating the Checking and lubricating the Lithium-soap-based grease (all-pur- brake and shift pedals brake and clutch levers pose grease) Brake lever Clutch lever The operation of the brake and shift pedals should be checked before each The operation of the brake and clutch ride, and the pedal pivots should be lu-...

  • Page 77: Checking And Lubricating The Sidestand

    2. While applying the front brake, If the sidestand does not move up push down hard on the handlebars and down smoothly, have a Yamaha several times to check if the front dealer check or repair it. fork compresses and rebounds smoothly.

  • Page 78: Checking The Steering

    Securely support the vehicle so that fork does not operate smoothly, there is no danger of it falling over. have a Yamaha dealer check or re- pair it. 2. Hold the lower ends of the front fork legs and try to move them for- ward and backward.

  • Page 79: Checking The Wheel Bearings

    Therefore, keep the wheel bearings. To charge the battery sparks, flames, cigarettes, etc., Have a Yamaha dealer charge the bat- away from the battery and pro- tery as soon as possible if it seems to vide sufficient ventilation when have discharged.

  • Page 80: Replacing The Fuses

    2. Main fuse sealed-type (MF) battery charg- 7. Spare fuse 3. Fuse box 1 er, have a Yamaha dealer 4. Electronic fuel injection fuse charge your battery. If a fuse is blown, replace it as follows. 5. Parking lighting fuse 1.

  • Page 81: Replacing A Headlight Bulb

    PERIODIC MAINTENANCE AND MINOR REPAIR 4. If the fuse immediately blows EAU23940 Specified fuses: Replacing a headlight bulb again, have a Yamaha dealer Main fuse: This model is equipped with quartz bulb check the electrical system. 40.0 A headlights. If a headlight bulb burns Fuse box 1: out, replace it as follows.
  • Page 82 8. Install the panel. be adversely affected. Thor- 9. Have a Yamaha dealer adjust the oughly clean off any dirt and fin- headlight beam if necessary. gerprints on the headlight bulb 1.

  • Page 83: Tail/Brake Light

    1. Remove the license plate light unit If the tail/brake light does not come on, by removing the screw. by removing the screws. have a Yamaha dealer check it. 1. Screw 1. Screw 2. Remove the defective bulb by 2. Remove the socket (together with pushing it in and turning it counter- the bulb) by pulling it out.

  • Page 84: Replacing An Auxiliary Light Bulb

    PERIODIC MAINTENANCE AND MINOR REPAIR 3. Remove the defective bulb by pull- EAU24341 3. Remove the defective bulb by pull- Replacing an auxiliary light ing it out. ing it out. bulb 4. Insert a new bulb into the socket. This model is equipped with two auxil- 5.

  • Page 85: Supporting The Motorcycle

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU24350 a jack either under each side of the Supporting the motorcycle frame in front of the rear wheel or under Since this model is not equipped with a each side of the swingarm. centerstand, follow these precautions when removing the front and rear wheel or performing other maintenance requiring the motorcycle to stand up-...

  • Page 86: Front Wheel

    EAU24510 side by removing the bolts. To remove the front wheel EWA10820 WARNING It is advisable to have a Yamaha dealer service the wheel. Securely support the motor- cycle so that there is no danger 1. Wheel axle of it falling over.
  • Page 87 PERIODIC MAINTENANCE AND MINOR REPAIR 8. Retighten pinch bolt B to the spec- NOTE: ified torque. Make sure that there is enough space between the brake pads before install- Tightening torque: ing the brake calipers onto the brake Wheel axle pinch bolt: discs.

  • Page 88: Rear Wheel

    4. Loosen the locknut on each side of EWA10820 WARNING the swingarm. 5. Turn the drive chain slack adjust- It is advisable to have a Yamaha ing bolts fully in direction (a). dealer service the wheel. 6. Push the wheel forward, and then Securely support the motor-...

  • Page 89: Troubleshooting

    The following troubleshooting charts represent quick and easy procedures for checking these vital systems your- self. However, should your motorcycle require any repair, take it to a Yamaha 1. Retainer dealer, whose skilled technicians have 2. Slot the necessary tools, experience, and 2.

  • Page 90: Troubleshooting Charts

    Remove the spark plugs and check the electrodes. The engine does not start. Have a Yamaha dealer check the vehicle. Check the battery. 4. Battery The engine turns over The battery is good.
  • Page 91 Start the engine. If the engine overheats again, have a The coolant level Yamaha dealer check and repair the cooling system. is OK. NOTE: If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended coolant as soon as possible.

  • Page 92: Motorcycle Care And Storage

    MOTORCYCLE CARE AND STORAGE EAU26030 ucts onto seals, gaskets, sprock- cleaning products, solvent or Care ets, the drive chain and wheel thinner, fuel (gasoline), rust re- While the open design of a motorcycle axles. Always rinse the dirt and de- movers or inhibitors, brake flu- reveals the attractiveness of the tech- greaser off with water.
  • Page 93 MOTORCYCLE CARE AND STORAGE After normal use ECA10790 4. To prevent corrosion, it is recom- CAUTION: Remove dirt with warm water, a mild mended to apply a corrosion pro- detergent, and a soft, clean sponge, tection spray metal, Do not use warm water since it in- and then rinse thoroughly with clean including chrome- and nickel-plat- creases the corrosive action of the...

  • Page 94: Storage

    NOTE: d. Turn the engine over several To prevent corrosion, avoid Consult a Yamaha dealer for advice on times with the starter. (This will damp cellars, stables (because what products to use. coat the cylinder walls with oil.) of the presence of ammonia) e.
  • Page 95 MOTORCYCLE CARE AND STORAGE 4. Lubricate all control cables and the pivoting points of all levers and pedals as well as of the side- stand/centerstand. 5. Check and, if necessary, correct the tire air pressure, and then lift the motorcycle so that both of its wheels are off the ground.

  • Page 96: Specifications

    SPECIFICATIONS Dimensions: Engine oil: Fuel: Overall length: Type: Recommended fuel: 2025 mm (79.7 in) SAE10W30 or SAE10W40 or SAE15W40 Premium unleaded gasoline only Overall width: or SAE20W40 or SAE20W50 Fuel tank capacity: 690 mm (27.2 in) 17.0 L (4.49 US gal) (3.74 Imp.gal) Overall height: Fuel reserve amount: -20 -10...
  • Page 97 SPECIFICATIONS Gear ratio: Manufacturer/model: Rear wheel: 1st: MICHELIN/Pilot SPORT B Wheel type: 37/13 (2.846) Manufacturer/model: Cast wheel 2nd: DUNLOP/D208 AJ Rim size: 37/19 (1.947) Loading: 17M/C x MT5.50 3rd: Maximum load: Front brake: 28/18 (1.556) 193 kg (425 lb) Type: 4th: (Total weight of rider, passenger, cargo and Dual disc brake...
  • Page 98 SPECIFICATIONS Electrical system: Turn signal indicator light: Ignition system: Fuel level warning light: DC. C.D.I. Charging system: Coolant temperature indicator light: A.C. magneto Battery: Engine trouble warning light: Model: GT9B-4 Immobilizer system indicator light: Voltage, capacity: 12 V, 8.0 Ah Shift timing indicator light: Headlight: Bulb type:...

  • Page 99: Consumer Information

    Record the key identification number, vehicle identification number and mod- el label information in the spaces pro- vided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehi- cle is stolen. KEY IDENTIFICATION NUMBER: 1.

  • Page 100: Motorcycle Noise Regulation (For Australia)

    This information b. The use of the vehicle after such will be needed when ordering spare device or element of design has parts from a Yamaha dealer. been removed or rendered inoper- ative by any person.
  • Page 101 INDEX Engine trouble warning light ....3-7 Air filter element, checking ....6-16 Neutral indicator light ......3-4 Air intake duct ........6-18 Front and rear brake pads, checking ..6-24 Noise regulation (for Australia) ....9-2 Auxiliary light bulb, replacing ....6-37 Front fork, adjusting ......3-19 Front fork, checking.......6-30 Oil level warning light ......
  • Page 102 INDEX Throttle cable free play, adjusting ..6-19 Throttle grip and cable, checking and lubricating ........6-28 Tires ............6-19 Tool kit ............ 6-1 Troubleshooting ........6-42 Troubleshooting charts ......6-43 Turn signal indicator lights ...... 3-4 Turn signal light bulb, replacing .... 6-36 Turn signal switch .........
  • Page 104 YAMAHA MOTOR CO., LTD. PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2003.08-0.3×1 CR...

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