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Read this manual carefully before operating this vehicle. OWNER’S MANUAL WR250XY 32D-28199-23...
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EAU46090 Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold.
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EAU10102 Welcome to the Yamaha world of motorcycling! As the owner of the WR250XY, you are benefiting from Yamaha’s vast experience and newest technology regarding the design and manufacture of high-quality products, which have earned Yamaha a reputation for dependability.
IMPORTANT MANUAL INFORMATION EAU10132 Particularly important information is distinguished in this manual by the following notations: This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
TABLE OF CONTENTS LOCATION OF IMPORTANT Ignition circuit cut-off system ..4-19 Valve clearance ......7-19 LABELS ..........1-1 Tires ..........7-19 FOR YOUR SAFETY – Spoke wheels ....... 7-21 SAFETY INFORMATION ....2-1 PRE-OPERATION CHECKS ....5-1 Adjusting the clutch lever free play ..........
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TABLE OF CONTENTS Replacing the fuses .......7-33 Replacing the headlight bulb ..7-34 Tail/brake light .......7-35 Replacing a turn signal light bulb ..........7-35 Replacing the license plate light bulb ..........7-36 Replacing an auxiliary light bulb ..7-36 Supporting the motorcycle .....7-37 Front wheel ........7-37 Rear wheel ........7-38 Troubleshooting ......7-40 Troubleshooting charts ....7-41...
Read and understand all of the labels on your vehicle. They contain important information for safe and proper operation of your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement label is available from your Yamaha dealer.
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LOCATION OF IMPORTANT LABELS Before you operate this vehicle, read the owner’s manual. Prima di usare il veicolo, leggete il manuale di istruzioni. Lire le manuel du propri étaire avant d ’utiliser ce v éhicule. Lesen Sie die Bedienungsanleitung bevor Sie dieses Fahrzeug fahren. Antes de conducir este vehículo, lea el Manual del Propietario.
SAFETY INFORMATION EAU10313 time you use the vehicle to make sure it motorist’s blind spot. is in safe operating condition. Failure to Many accidents involve inexperi- Be a Responsible Owner inspect or maintain the vehicle properly enced operators. In fact, many op- As the vehicle’s owner, you are respon- increases the possibility of an accident erators who have been involved in...
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SAFETY INFORMATION ed by road and traffic conditions. tion or reduction of head injuries. sion, and eventually death. Always signal before turning or Always wear an approved helmet. Carbon Monoxide is a colorless, odor- changing lanes. Make sure that Wear a face shield or goggles. less, tasteless gas which may be other motorists can see you.
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Yamaha accessories, which are avail- of the motorcycle is changed. To avoid to minimize imbalance or instabili- able only from a Yamaha dealer, have the possibility of an accident, use ex- been designed, tested, and approved treme caution when adding cargo or Shifting weights can create a sud- by Yamaha for use on your vehicle.
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SAFETY INFORMATION or others. Installing aftermarket prod- lightweight as possible and Aftermarket Tires and Rims ucts or having other modifications per- should be kept to a minimum. The tires and rims that came with your formed to your vehicle that change any Bulky or large accessories may motorcycle were designed to match the of the vehicle’s design or operation...
INSTRUMENT AND CONTROL FUNCTIONS EAU10460 EAU10661 To lock the steering Main switch/steering lock All electrical systems are off. The key can be removed. EWA10061 WARNING Never turn the key to “OFF” or “LOCK” while the vehicle is moving. Otherwise the electrical systems will be switched off, which may result in loss of control or an accident.
4. Turn signal indicator light “ ” for a few seconds, then go off, have a 5. High beam indicator light “ ” Yamaha dealer check the electrical cir- 6. Engine trouble warning light “ ” cuit. EAU11020 Turn signal indicator light “...
If the warning light does not come on on for a few seconds, then go off, have EWA12312 for a few seconds, then go off, have a a Yamaha dealer check the electrical WARNING Yamaha dealer check the electrical cir- circuit.
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INSTRUMENT AND CONTROL FUNCTIONS distance traveled since they were of the display segments of the last set to zero) multi-function display will appear a fuel reserve tripmeter (which and then disappear, in order to test shows the distance traveled since the electrical circuit.
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INSTRUMENT AND CONTROL FUNCTIONS serve tripmeter “F” The fuel level warning light may not function accurately while riding off road as the fuel level reading changes due to the movement and inclination of the ve- hicle. If the fuel level warning light comes on while riding in the measurement mode, change to the basic mode and push the 1.
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INSTRUMENT AND CONTROL FUNCTIONS push either select button to set the Changing from the basic mode to Manual start hours. the measurement mode The manual start is the default setting 3. Push the “RESET” button, and the With the odometer selected, push the for the stopwatch.
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INSTRUMENT AND CONTROL FUNCTIONS 2. When the vehicle starts moving, cerning the use of this meter, please the stopwatch will start counting. consult your nearby Yamaha dealer. The stopwatch will continue counting 3. Push the “SELECT 1” button and Calibrate the distance-compensation when the vehicle is stopped.
INSTRUMENT AND CONTROL FUNCTIONS Resetting the distance-compensation Yamaha dealer check the vehicle. EAU12347 Handlebar switches tripmeter 1. Check that the stopwatch mea- Left surement is in operation. 2. Reset the distance-compensation tripmeter to zero by pushing the “RESET” button for at least two seconds.
INSTRUMENT AND CONTROL FUNCTIONS Right EAU12500 EAU12820 Clutch lever Horn switch “ ” Press this switch to sound the horn. EAU12660 Engine stop switch “ ” Set this switch to “ ” before starting the engine. Set this switch to “ ”...
INSTRUMENT AND CONTROL FUNCTIONS EAU12870 EAU12890 EAU12941 Shift pedal Brake lever Brake pedal 1. Shift pedal 1. Brake lever 1. Brake pedal The shift pedal is located on the left The brake lever is located at the right The brake pedal is on the right side of side of the engine and is used in com- handlebar grip.
INSTRUMENT AND CONTROL FUNCTIONS EAU44363 EAU13212 Fuel tank cap Fuel Make sure there is sufficient gasoline in To remove the fuel tank cap the tank. 1. Insert the key into the lock and turn EWA10881 WARNING it counterclockwise as shown. Gasoline and gasoline vapors are extremely flammable.
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Gasoline is poisonous and can as well as to the exhaust system. cause injury or death. Handle gaso- Your Yamaha engine has been de- line with care. Never siphon gaso- signed to use premium unleaded gaso- line by mouth. If you should swallow...
INSTRUMENT AND CONTROL FUNCTIONS EAU13433 pairable damage to the catalytic EAU13970 Catalytic converter Seat converter. This model is equipped with a catalytic converter in the exhaust system. To remove the seat Remove the bolts, and then pull the EWA10862 WARNING seat off.
INSTRUMENT AND CONTROL FUNCTIONS EAU14282 EAU45201 Helmet holder Adjusting the front fork EWA10180 WARNING Always adjust both fork legs equal- ly, otherwise poor handling and loss of stability may result. This front fork is equipped with rebound damping force adjusting screws and compression damping force adjusting 1.
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INSTRUMENT AND CONTROL FUNCTIONS Rebound damping force Compression damping force 1. Remove the rubber cap by pulling it out of the front fork leg. 1. Compression damping force adjusting screw 1. Rebound damping force adjusting screw To increase the rebound damping force Compression damping setting: 1.
INSTRUMENT AND CONTROL FUNCTIONS range. To obtain a precise adjustment, EAU14791 should be no weight on the front end of Front fork bleeding it would be advisable to check the num- the vehicle. ber of clicks of each damping force ad- 2.
13 click(s) in direction (b)* Spring preload adjustment should be Maximum (hard): Maximum (hard): made by a Yamaha dealer, since this Distance A = 206 mm (8.11 in) 3 click(s) in direction (b)* service requires special tools and tech- * With the adjusting dial fully turned in direction (a) nical skills.
INSTRUMENT AND CONTROL FUNCTIONS EWA10221 EAU41940 EXUP system WARNING This model is equipped with Yamaha’s This shock absorber assembly con- EXUP (EXhaust Ultimate Power valve) tains highly pressurized nitrogen system. This system boosts engine gas. Read and understand the fol-...
Yamaha’s ignition circuit cut-off system has been designed to assist the operator in fulfilling the respon- sibility of raising the sidestand be- fore starting off. Therefore, check this system regularly as described below and have a Yamaha dealer re- 4-19...
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INSTRUMENT AND CONTROL FUNCTIONS WARNING With the engine turned off: 1. Move the sidestand down. If a malfunction is noted, have a Yamaha 2. Make sure that the engine stop switch is set to “ ”. dealer check the system before riding.
Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage. Do not operate the vehicle if you find any problem. If a problem cannot be corrected by the procedures provided in this manual, have the vehicle inspected by a Yamaha dealer. Before using this vehicle, check the following points:...
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Adjust if necessary. Make sure that operation is smooth. Check cable free play. Throttle grip 7-18, 7-28 If necessary, have Yamaha dealer adjust cable free play and lubricate cable and grip housing. Make sure that operation is smooth. Control cables 7-27 Lubricate if necessary.
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Make sure that all nuts, bolts and screws are properly tightened. Chassis fasteners — Tighten if necessary. Instruments, lights, signals Check operation. — and switches Correct if necessary. Check operation of ignition circuit cut-off system. Sidestand switch 4-19 If system is not working correctly, have Yamaha dealer check vehicle.
EAU16671 the neutral position, do not Shifting on. If not, ask a Yamaha dealer to coast for long periods of time check the electrical circuit. with the engine off, and do not 3. Start the engine by pushing the tow the motorcycle for long dis- start switch.
Shift up swiftly, and avoid high en- Since the engine is brand new, do not immediately have a Yamaha dealer gine speeds during acceleration. put an excessive load on it for the first check the vehicle.
OPERATION AND IMPORTANT RIDING POINTS EAU17213 Parking When parking, stop the engine, and then remove the key from the main switch. EWA10311 WARNING Since the engine and exhaust system can become very hot, park in a place where pedestri- ans or children are not likely to touch them and be burned.
If If you do not have the tools or experi- you are not familiar with vehicle ser- ence required for a particular job, have vice, have a Yamaha dealer perform a Yamaha dealer perform it for you. service.
From 50000 km (30000 mi), repeat the maintenance intervals starting from 10000 km (6000 mi). Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical skills.
PERIODIC MAINTENANCE AND ADJUSTMENT EAU1770B General maintenance and lubrication chart ODOMETER READING ANNUAL ITEM CHECK OR MAINTENANCE JOB 1000 km 10000 km 20000 km 30000 km 40000 km CHECK (600 mi) (6000 mi) (12000 mi) (18000 mi) (24000 mi) √ √...
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PERIODIC MAINTENANCE AND ADJUSTMENT ODOMETER READING ANNUAL ITEM CHECK OR MAINTENANCE JOB 1000 km 10000 km 20000 km 30000 km 40000 km CHECK (600 mi) (6000 mi) (12000 mi) (18000 mi) (24000 mi) Check chain slack, alignment and condition. Drive chain Adjust and lubricate chain with a Every 500 km (300 mi) and after washing the motorcycle or riding in the rain special O-ring chain lubricant...
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PERIODIC MAINTENANCE AND ADJUSTMENT ODOMETER READING ANNUAL ITEM CHECK OR MAINTENANCE JOB 1000 km 10000 km 20000 km 30000 km 40000 km CHECK (600 mi) (6000 mi) (12000 mi) (18000 mi) (24000 mi) Change. √ √ Engine oil Check oil level and vehicle for oil Every 5000 km (3000 mi) leakage.
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PERIODIC MAINTENANCE AND ADJUSTMENT EAU18670 The air filter needs more frequent service if you are riding in unusually wet or dusty areas. Hydraulic brake service Regularly check and, if necessary, correct the brake fluid level. Every two years replace the internal components of the brake master cylinders and calipers, and change the brake fluid.
PERIODIC MAINTENANCE AND ADJUSTMENT EAU18771 2. Remove the bolts and collars. Removing and installing panels The panels shown need to be removed to perform some of the maintenance jobs described in this chapter. Refer to this section each time a panel needs to be removed and installed.
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PERIODIC MAINTENANCE AND ADJUSTMENT To install the panel Panel C 1. Place the panel in the original po- sition, and then install the collars To remove the panel and bolts. 1. Remove the bolts. 1. Bolt 2. Panel B To install the panel 2.
Do not attempt to diagnose such problems yourself. Instead, have a Yamaha dealer check the vehicle. If the spark plug shows signs of elec- trode erosion and excessive carbon or other deposits, it should be replaced.
PERIODIC MAINTENANCE AND ADJUSTMENT plug gap should be measured with a of the correct torque is 1/4–1/2 turn EAU45141 Engine oil and oil filter wire thickness gauge and, if necessary, past finger tight. However, the spark element adjusted to specification. plug should be tightened to the speci- fied torque as soon as possible.
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PERIODIC MAINTENANCE AND ADJUSTMENT to collect the used oil. 4. Remove the engine oil filler cap and drain bolt to drain the oil from the crankcase. 1. Engine oil filler cap 1. Engine oil drain bolt 2. Maximum level mark 2.
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PERIODIC MAINTENANCE AND ADJUSTMENT 5. Remove the oil filter element cover then install and tighten the oil filler by removing the bolts. cap. Recommended oil: See page 9-1. Oil quantity: Without oil filter element replace- ment: 1.30 L (1.37 US qt, 1.14 Imp.qt) With oil filter element replacement: 1.40 L (1.48 US qt, 1.23 Imp.qt) 1.
In addition, the cool- so it will not seize. If this occurs, ant must be changed at the intervals have a Yamaha dealer repair the specified in the periodic maintenance vehicle. and lubrication chart.
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If water has been 2. Remove panels A and C. (See added to the coolant, have a page 7-7.) Yamaha dealer check the anti- 3. Place a container under the engine freeze content of the coolant as to collect the used coolant.
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PERIODIC MAINTENANCE AND ADJUSTMENT 9. Remove the coolant drain bolt to recommended coolant into the ra- drain the cooling system. diator and reservoir. Antifreeze/water mixture ratio: Recommended antifreeze: High-quality ethylene glycol anti- freeze containing corrosion inhibitors for aluminum engines Coolant quantity: Radiator capacity (including all routes): 1.
If coolant is leaking, have a Yamaha The air filter element should be cleaned dealer check the cooling system. at the intervals specified in the periodic 19.
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PERIODIC MAINTENANCE AND ADJUSTMENT not dripping. Recommended oil: Yamaha foam air filter oil or other quality foam air filter oil 6. Pull the sponge material over the air filter element frame. 7. Insert the air filter element into the air filter case. NOTICE: Make sure that the air filter element is prop- 1.
Yamaha dealer make the adjustment. rection (a). To decrease the en- sary, have a Yamaha dealer adjust it. gine idling speed, turn the screw in direction (b). 7-18...
Rear: from occurring, the valve clearance the specified tires. 200 kPa (2.00 kgf/cm , 29 psi) must be adjusted by a Yamaha dealer 90–185 kg (198–408 lb): at the intervals specified in the periodic Tire air pressure Front: maintenance and lubrication chart.
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The tires must be checked before each worn-out tire. When a tire tread model by Yamaha Motor Co., Ltd. ride. If the tire shows crosswise lines begins to show crosswise lines, (minimum tread depth), if the tire has a...
PERIODIC MAINTENANCE AND ADJUSTMENT decrease the clutch lever free play, decrease the clutch lever free play, EAU22093 Adjusting the brake lever free turn the adjusting bolt in direction turn the adjusting nut in direction play (b). (b). 7. Tighten the locknut at the clutch cable.
EAU22430 Front brake pads presence of air in the hydraulic system. If there is air in the hy- draulic system, have a Yamaha dealer bleed the system before 1. Rear brake light switch operating the motorcycle. Air in 2. Adjusting nut...
EAU22580 Insufficient brake fluid may allow air to Checking the brake fluid level peared, have a Yamaha dealer replace enter the brake system, possibly caus- the brake pads as a set. ing it to become ineffective.
EAU22760 Changing the brake fluid Drive chain slack refilling. Water will significantly Have a Yamaha dealer change the The drive chain slack should be lower the boiling point of the fluid brake fluid at the intervals specified in checked before each ride and adjusted and may result in vapor lock.
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PERIODIC MAINTENANCE AND ADJUSTMENT gine as well as other vital parts Tightening torque: of the motorcycle and can lead Axle nut: to chain slippage or breakage. 125 Nm (12.5 m·kgf, 90.4 ft·lbf) To prevent this from occurring, keep the drive chain slack with- in the specified limits.
If a cable is damaged wet areas. Service the drive chain as or does not move smoothly, have a follows. Yamaha dealer check or replace it. WARNING! Damage to the outer ECA10581 NOTICE sheath may interfere with proper ca-...
PERIODIC MAINTENANCE AND ADJUSTMENT EAU23111 EAU23142 ride, and the lever pivots should be lu- Checking and lubricating the Checking and lubricating the bricated if necessary. throttle grip and cable brake and clutch levers Recommended lubricants: The operation of the throttle grip should Brake lever: be checked before each ride.
EWA10731 Lithium-soap-based grease WARNING If the sidestand does not move up and down smoothly, have a Yamaha dealer check or repair it. Otherwise, the sidestand could contact the ground and distract the operator, re- sulting in a possible loss of control.
If there is play in the wheel hub or if the wheel does not turn smoothly, have a Yamaha dealer check the wheel bearings. 1. Negative battery lead (black) 2. Positive battery lead (red) 3.
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To charge the battery [ECA16302] 2. If the battery will be stored for more Have a Yamaha dealer charge the bat- than two months, check it at least tery as soon as possible if it seems to 7-32...
4. If a fuse immediately blows again, for the individual circuits, is located be- 1. Turn the key to “OFF” and turn off have a Yamaha dealer check the hind panel C. (See page 7-7.) the electrical circuit in question.
1. Remove the turn signal light lens If the tail/brake light does not come on, by removing the screw. have a Yamaha dealer check it. 1. Turn signal light bulb 3. Insert a new bulb into the socket, push it in, and then turn it clock- wise until it stops.
PERIODIC MAINTENANCE AND ADJUSTMENT EAU24312 EAU45222 Replacing the license plate Replacing an auxiliary light light bulb bulb 1. Remove the license plate light unit If the auxiliary light bulb burns out, re- by removing the screws. place it as follows. 1.
PERIODIC MAINTENANCE AND ADJUSTMENT EAU24350 frame in front of the rear wheel or under EAU24360 Supporting the motorcycle Front wheel each side of the swingarm. Since this model is not equipped with a centerstand, follow these precautions EAU45161 To remove the front wheel when removing the front and rear EWA10821 wheel or performing other maintenance...
PERIODIC MAINTENANCE AND ADJUSTMENT EAU25080 Rear wheel Make sure that there is enough space between the brake pads before install- EAU45181 To remove the rear wheel ing the brake caliper onto the brake disc. EWA10821 WARNING 2. Insert the wheel axle. To avoid injury, securely support the 3.
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PERIODIC MAINTENANCE AND ADJUSTMENT 6. Push the wheel forward, and then remove the drive chain from the rear sprocket. The drive chain does not need to be disassembled in order to remove and install the rear wheel. 7. Remove the wheel. NOTICE: Do not apply the brake after the wheel has been removed to- 1.
The following troubleshooting charts represent quick and easy procedures for checking these vital systems your- self. However, should your motorcycle require any repair, take it to a Yamaha dealer, whose skilled technicians have the necessary tools, experience, and know-how to service the motorcycle properly.
Remove the spark plug and check the electrodes. The engine does not start. Have a Yamaha dealer check the vehicle. Check the battery. 4. Battery The engine turns over The battery is good.
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Start the engine. If the engine overheats again, have a The coolant level Yamaha dealer check and repair the cooling system. is OK. If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended coolant as soon as possible.
Be ble. Rust and corrosion can develop Cleaning sure to consult a Yamaha dealer for even if high-quality components are ECA10772 NOTICE advice on what products to use be- used.
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MOTORCYCLE CARE AND STORAGE off any detergent residue using scratches on the windshield. plenty of water, as it is harmful Test the product on a small hid- Salt sprayed on roads in the winter may to plastic parts. den part of the windshield to remain well into spring.
EWA11131 WARNING ity to seep in and cause rust. Consult a Yamaha dealer for ad- To prevent corrosion, avoid Contaminants on the brakes or tires vice on what products to use. damp cellars, stables (because can cause loss of control.
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MOTORCYCLE CARE AND STORAGE fuel from deteriorating. pedals as well as of the sidestand/ 3. Perform the following steps to pro- centerstand. tect the cylinder, piston rings, etc. 5. Check and, if necessary, correct from corrosion. the tire air pressure, and then lift a.
Record the key identification number, vehicle identification number and mod- el label information in the spaces pro- vided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehi- cle is stolen. KEY IDENTIFICATION NUMBER: 1.
The use of the vehicle after such spare parts from a Yamaha dealer. device or element of design has been removed or rendered inoper- ative by any person.
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INDEX Noise regulation (for Australia) ....10-2 Air filter element and check hose, Front and rear brake pads, checking..7-23 cleaning ..........7-16 Front fork, adjusting......... 4-14 Panels, removing and installing ....7-7 Auxiliary light bulb, replacing ....7-36 Front fork, bleeding ......... 4-16 Parking............
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INDEX Turn signal switch ........4-9 Valve clearance ........7-19 Vehicle identification number ....10-1 Wheel bearings, checking....... 7-31 Wheel (front) ........... 7-37 Wheel (rear) ..........7-38 Wheels ............ 7-21...
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YAMAHA MOTOR CO., LTD. PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2008.10–0.1×1 !