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Summary of Contents for Omega TL-WELD
- Page 1 User’s Guide Shop online at omega.com e-mail: info@omega.com For latest product manuals: www.omegamanual.info MADE IN UNITED KINGDOM TL-WELD Thermocouple and Fine Wire Welder...
- Page 2 Tel: (203) 359-1660 Fax: (203) 359-7700 e-mail: info@omega.com For Other Locations Visit omega.com/worldwide The information contained in this document is believed to be correct, but OMEGA accepts no liability for any errors it contains, and reserves the right to alter specifications without notice.
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Page 3: Table Of Contents
CONTENTS Page Operating Instructions Accessories Front Panel Controls Rear Panel Controls Setting Up Procedure Welding Instructions Energy Settings Electrodes Maintenance - 1 -... -
Page 4: Operating Instructions
THERMOCOUPLE AND FINE WIRE WELDER TL-WELD Operating Instructions The TL-WELD welder is designed for sensor manufacturers to produce commercial grade thermocouple junctions, and by users of large numbers of exposed junction thermocouples such as test and development laboratories where multipoint temperature sensing of test pieces is required. -
Page 5: Accessories
Accessories Standard: Wire Holding Pliers With Lead Safety Glasses Magnifying Eyeglass Spare Carbon Electrode Spare 2A Fuse Argon Hose Hexagon key (for electrode change) Mains Lead Footswitch (Allows One Handed Operation) Optional: Spare Carbon Electrodes - 3 -... -
Page 6: Front Panel Controls
Front Panel Controls A. Arc Argon gas and weld current controlled by the “Weld” switch. LED indication. B. Purge Allows the gas line and electrode shield to be purged of air prior to a new welding period. C. Weld Switch Initiates a welding operation (in “arc”... -
Page 7: Rear Panel Controls
Rear Panel Controls A. ON/OFF switch Power to instrument ON/OFF B. Weld jack socket Footswitch connection C. Argon inlet For connection to Argon supply D. IEC power inlet module For selection of 110-120 Vac or 220- 250 Vac power supply. Factory default setting 220-250 Vac. -
Page 8: Arc Welding
Welding Arc Welding 1. Connect the work-holding pliers to the red output socket. 2. Depress the purge switch for 3 or 4 seconds to rid the system of air. 3. Reset the mode to “Arc”. 4. Set the energy level to the desired value. 5. -
Page 9: Energy Settings
Energy Settings Arc Welding The following settings may be used as a guide. The correct setting for a particular metal combination and wire gauge will produce a spherical bead. A flattened bead indicates that the energy setting is too high. Wire Diameter (mm) Switch at “LOW”... -
Page 10: Maintenance
Maintenance Apart from keeping the electrode in good order, no other maintenance is required. Specifications General Energy Output 0-60 Joules Welding Capacity Wires up to 1.1mm diameter Duty Cycle Minimum 5-10 welds/min Weld Voltage 49 V Mechanical Physical Dimensions 220mm Wide x 120mm High x 250mm Depth Weight Electrical... - Page 11 EC DECLARATION OF CONFORMITY 2004/108/EEC to arc welding equipment. 2014/35/EU hereby declare that: TL-WELD Fine Wire Welder is in conformity with the applicable requirements of the following documents BS EN 61000-6-1: 2007 light-industrial environments. BS EN 61000-6-3: 2007 + A1: 2011...
- Page 12 CONDITIONS: Equipment sold by OMEGA is not intended to be used, nor shall it be used: (1) as a “Basic Component” under 10 CFR 21 (NRC), used in or with any nuclear installation or activity;...
- Page 13 Where Do I Find Everything I Need for Process Measurement and Control? OMEGA…Of Course! Shop online at omega.com TEMPERATURE M U Thermocouple, RTD & Thermistor Probes, Connectors, Panels & Assemblies M U Wire: Thermocouple, RTD & Thermistor M U Calibrators & Ice Point References M U Recorders, Controllers &...
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