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Back to MANUALS Menu GLI_CondTransmitter_C33_om_D201 OPERATING MANUAL PRO-series Model C33 Conductivity Transmitter (for conductivity, resistivity, and TDS measurement) Worldwide Headquarters and Sales: Represented By: Phone: [414] 355-3601 GLI International, Inc. Fax: [414] 355-8346 9020 West Dean Road E-mail: info@gliint.com Milwaukee, Wisconsin 53224 Web: www.gliint.com...
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Back to MANUALS Menu This operating manual and other GLI operating manuals are available on GLI’s web site at gliint.com. when viewed using Adobe’s free Acrobat reader. To get this reader, link to Adobe through GLI’s web site or visit Adobe’s web site at adobe.com.
Back to MANUALS Menu IMPORTANT SAFETY INFORMATION This transmitter is compliant with safety standards as outlined in: FMRC Class Numbers 3600, 3611, and 3810 (U.S.A.) CSA C22.2 No. 142 and C22.2 No. 213 (Canada) EN 61010-1 (European Community) Please read and observe the following: •...
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Back to MANUALS Menu WARRANTY GLI International, Inc. warrants the PRO-series Model C3 to be free from defects in material or workmanship for a period of 2 years (24 months) from the date of shipment of this product from our facility. A warranty claim will not be honored if...
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Back to MANUALS Menu CONDENSED OPERATING INSTRUCTIONS This manual contains details for all operating aspects of the instrument. The following condensed in- structions are provided to assist you in getting the instrument started up and operating as quickly as possible. These condensed instructions only pertain to basic conductivity measurement opera- tion.
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Back to MANUALS Menu CONDENSED OPERATING INSTRUCTIONS C. CALIBRATING THE TRANSMITTER -- (continued) 1. Zero the sensor if it is being calibrated for the first time. If not, disregard this step and perform steps 2 through 17. Zeroing Tip! If at any time during zeroing, the “ZERO: CONFIRM FAILURE?” screen ap- ×...
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Back to MANUALS Menu CONDENSED OPERATING INSTRUCTIONS C. CALIBRATING THE TRANSMITTER -- (continued) 8. Press ENTER key to display 9. Press ENTER key again to display a cell category selection screen like . Use × × Ø Ø keys to select the nominal cell category that corresponds to the sensor’s GLI-certified “CELL K”...
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Back to MANUALS Menu PRO-series Model C3 Conductivity Transmitter Rev. 0-201...
Back to MANUALS Menu T A B L E C O N T E N T S P A R T O N E - I N T R O D U C T I O N SECTION 1 GENERAL INFORMATION 1.1 Capability Highlights ................13-14 1.2 Transmitter Safety .................
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Back to MANUALS Menu T A B L E O F C O N T E N T S ( c o n t i n u e d ) SECTION 3 TRANSMITTER CONFIGURATION 3.1 Selecting LANGUAGE to Operate Transmitter........34 3.2 Configuring Sensor Characteristics: SELECT MEASURE (conductivity, resistivity or TDS) ....34-35 Select DISPLAY FORMAT ............35-36...
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Back to MANUALS Menu T A B L E O F C O N T E N T S ( c o n t i n u e d ) P A R T F O U R - S E R V I C E A N D M A I N T E N A N C E SECTION 1 GENERAL INFORMATION ................
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Back to MANUALS Menu T A B L E O F C O N T E N T S ( c o n t i n u e d ) ILLUSTRATIONS Figure 1-1 EMI/RFI Immunity Diagram....................14 Figure 2-1 Wall and Pipe Mounting Details ..................18 Figure 2-2 Panel Mounting Details ....................19 Figure 2-3...
Back to MANUALS Menu PART ONE - INTRODUCTION SECTION 1 - GENERAL INFORMATION P A R T O N E - I N T R O D U C T I O N ECTION GENERAL INFORMATION 1.1 Capability Highlights Sensor Input The transmitter can be used with any GLI Model 3400- series contacting conductivity sensor.
Back to MANUALS Menu PART ONE - INTRODUCTION SECTION 1 - GENERAL INFORMATION 1.2 Transmitter Safety The transmitter is completely safe to handle. Only low DC voltage is present. WARNING: ALWAYS LOCATE THE TRANSMITTER IN A SAFE AREA. IT IS NOT DESIGNED INTRINSICALLY SAFE. 1.3 Retained All user-entered configuration values are retained indefi- Configuration Values...
Back to MANUALS Menu PART ONE - INTRODUCTION SECTION 2 - SPECIFICATIONS ECTION SPECIFICATIONS Operational Display........Two-line by 16 character LCD NOTE: The measured value (conductivity, resisitivity or TDS) and temperature can be displayed separately or shown together on a single screen. The corresponding 4-20 mA analog output value can also be shown.
Back to MANUALS Menu PART ONE - INTRODUCTION SECTION 2 - SPECIFICATIONS Analog Output ......Isolated 4-20 mA output with 0.004 mA (12-bit) resolution NOTE: The output can be assigned to represent the selected measurement (conductivity, resistivity or TDS) or temperature. Parameter values can be entered to define the endpoints at which the 4 mA and 20 mA output values are desired (range expand).
Back to MANUALS Menu PART TWO - INSTALLATION SECTION 1 - UNPACKING P A R T T W O - I N S T A L L A T I O N ECTION UNPACKING After unpacking, it is recommended to save the shipping carton and packing materials in case the instrument must be stored or re-shipped.
Back to MANUALS Menu PART TWO - INSTALLATION SECTION 2 - MECHANICAL REQUIREMENTS 2.2 Wall and Pipe Figure 2-1 illustrates how to wall or pipe mount the trans- mitter using the supplied GLI hardware kit. Determine the Mounting mounting method, and attach the hardware as shown. 1.
Back to MANUALS Menu PART TWO - INSTALLATION SECTION 2 - MECHANICAL REQUIREMENTS 2.3 Panel Mounting Figure 2-2 illustrates how to panel mount the transmitter using the supplied GLI panel mount hardware kit. 1. Cut a 3.30-inch (84 mm) square cutout hole in panel. 2.
Back to MANUALS Menu PART TWO - INSTALLATION SECTION 2 - MECHANICAL REQUIREMENTS 2.4 Integral Sensor Figure 2-3 illustrates how to integrally mount the transmitter onto a sensor using the supplied GLI mounting hardware kit. Mounting 1. Using a blunt tool, open knockout hole in bottom of swivel ball for routing the sensor cable.
Back to MANUALS Menu PART TWO - INSTALLATION SECTION 3 - ELECTRICAL CONNECTIONS ECTION ELECTRICAL CONNECTIONS Figure 2-4 shows the terminal block arrangement and terminal designations for the transmitter. NOTE: All terminals are suitable for single wires up to 14 AWG (2.5 mm Wiring Tip! To comply with European Community (CE) electromagnetic compatibility requirements, follow these general wiring guidelines:...
Back to MANUALS Menu PART TWO - INSTALLATION SECTION 3 - ELECTRICAL CONNECTIONS 3.1 GLI Contacting Refer to Figure 2-5 and connect the sensor (or intercon- nect) cable wires to Terminal 1, Terminals 3 through 5, and Conductivity Sensor Terminal 7 on TB2, matching colors as indicated. (Termi- nals 2 and 6 are unused.) Wiring Tip! Route the sensor cable in 1/2-inch, grounded metal conduit to protect it from moisture,...
Back to MANUALS Menu PART TWO - INSTALLATION SECTION 3 - ELECTRICAL CONNECTIONS 3.2 Two-wire Hookup In a two-wire hookup, at least 16 VDC is required for opera- tion. A load device can be connected in the current loop (see Figure 2-6 for details). Depending on how the transmitter is mounted, route the DC power/analog output wiring into the transmitter as follows: •...
Back to MANUALS Menu PART TWO - INSTALLATION SECTION 3 - ELECTRICAL CONNECTIONS • Wall/Pipe-mounted Transmitter: Route cable through right side cable entry knockout hole in the back cover. • Panel-mounted Transmitter: Route cable behind panel to the exposed TB1 terminal strip. •...
Back to MANUALS Menu PART TWO - INSTALLATION SECTION 3 - ELECTRICAL CONNECTIONS Jumper Required Loop Power Loop Resistance 14-30VDC (See nomograph) 1400 1200 1000 LOOP LOAD 50 Ohms/Volt DC VOLTAGE FIGURE 2-9 Three-wire Hookup -- Load Sourcing Loop Power Loop Resistance 16-30VDC (See nomograph)
Back to MANUALS Menu PART TWO - INSTALLATION SECTION 3 - ELECTRICAL CONNECTIONS • Integral Sensor-mounted Transmitter: Route cable through right side cable entry knockout hole in the back cover. (Do not open left side cable entry knockout hole in cover.) Wiring Tip! Use high quality, shielded instrumentation cable.
Back to MANUALS Menu PART TWO - INSTALLATION SECTION 3 - ELECTRICAL CONNECTIONS 3.5 Monitor Mode In a monitor mode hookup (without current loop), the trans- mitter can be wired two ways depending on whether or not Hookups (without RS-485 serial communication is used. At least 12 VDC is current loop) required for operation (16 VDC with serial communication).
Back to MANUALS Menu PART THREE - OPERATION SECTION 1 - USER INTERFACE P A R T T H R E E - O P E R A T I O N ECTION USER INTERFACE The user interface consists of a two-line LCD display and a Õ...
Back to MANUALS Menu PART THREE - OPERATION SECTION 1 - USER INTERFACE 2. ENTER key: Pressing this key does two things; it dis- plays submenu and edit/selection screens, and it enters (saves) configuration values/selections. 3. ESC key: Pressing this key always takes the display up one level in the menu tree.
Back to MANUALS Menu PART THREE - OPERATION SECTION 1 - USER INTERFACE 1.4 MEASURE Screen The MEASURE screen is normally displayed. Pressing the MENU key temporarily replaces the MEASURE screen with (normal display mode) the top-level “MAIN MENU CALIBRATE” branch selection screen.
Back to MANUALS Menu PART THREE - OPERATION SECTION 2 - MENU STRUCTURE ECTION MENU STRUCTURE The transmitter menu tree is divided into three main branches: CALIBRATE, CONFIGURE, and TEST/MAINT. Each main branch is structured similarly in layers with top- level screens, related lower level submenu screens and, in many cases, sub-submenu screens.
Back to MANUALS Menu PART THREE - OPERATION SECTION 2 - MENU STRUCTURE 2.2 Displaying With the first top-level menu screen within the desired main Ø Ø × × keys to scroll through Top-level branch displayed, use the other top-level screens to access a desired screen. Menu Screens The top-level menu screens for each main branch are: Ð...
Back to MANUALS Menu PART THREE - OPERATION SECTION 2 - MENU STRUCTURE 2.3 Displaying After selecting a top-level menu screen, press the ENTER Submenu Screens key to display a related submenu or edit/selection screen: • Submenu Screens are usually linked to other related Ø...
Back to MANUALS Menu PART THREE - OPERATION SECTION 3 - TRANSMITTER CONFIGURATION ECTION TRANSMITTER CONFIGURATION NOTE: When the passcode feature is enabled (Section 3.5), you must successfully enter the passcode before attempting to enter a configuration setting. 3.1 Selecting LANGUAGE The transmitter is normally equipped to display screens in to Operate Transmitter English and Spanish (Español).
Back to MANUALS Menu PART THREE - OPERATION SECTION 3 - TRANSMITTER CONFIGURATION Press ENTER key again to display Ø Ø × × keys to view the three choices: • CONDUCTIVITY: Selects conductivity measurement. • RESISTIVITY: Selects resistivity measurement. • TDS: Selects total dissolved solids measurement. WARNING: CHANGING THE MEASUREMENT AUTOMAT-...
Back to MANUALS Menu PART THREE - OPERATION SECTION 3 - TRANSMITTER CONFIGURATION 1. With the screen displayed, press Ø Ø key once to display 2. Press ENTER display screen like Ø Ø × × keys to view choices. . Use Depending on the selected measurement, they are: For CONDUCTIVITY For RESISTIVITY...
Back to MANUALS Menu PART THREE - OPERATION SECTION 3 - TRANSMITTER CONFIGURATION ENTER 2. Press display screen like Ø Ø × × keys to view choices: . Use • LINEAR (recommended for most aqueous solutions) • AMMONIA (not shown for TDS measurement; only use this built-in temperature properties table for specific applications -- consult factory) •...
Back to MANUALS Menu PART THREE - OPERATION SECTION 3 - TRANSMITTER CONFIGURATION 4. With the desired choice displayed, press ENTER key to enter this selection. If the “NaCl” conversion factor was selected, TDS measurement configuration is complete. If you selected “USER DEFINED,” you must enter a conductivity-to-TDS conversion factor: A.
Back to MANUALS Menu PART THREE - OPERATION SECTION 3 - TRANSMITTER CONFIGURATION 2. Press ENTER key to display Press ENTER key again to display a screen like . Use arrow keys to adjust the displayed value to the desired % per °C slope, and press ENTER key to enter the value.
Back to MANUALS Menu PART THREE - OPERATION SECTION 3 - TRANSMITTER CONFIGURATION A. Starting with extreme left character position, use × × Ø Ø keys to select the desired first character. Ö Ö B. Press key once to select the next character, and ×...
Back to MANUALS Menu PART THREE - OPERATION SECTION 3 - TRANSMITTER CONFIGURATION 6. After the screen re-appears, press ESC key once to return to the screen. Select Configure the transmitter for either automatic temperature TEMP ELEMENT compensation (uses Pt 1000 ohm RTD built into sensor), or Type fixed MANUAL temperature compensation.
Back to MANUALS Menu PART THREE - OPERATION SECTION 3 - TRANSMITTER CONFIGURATION A. With the screen displayed, Ø Ø key once to display press B. Press ENTER key to display a screen like . Use arrow keys to adjust the displayed value to the desired fixed temperature, and press ENTER key to enter the value.
Back to MANUALS Menu PART THREE - OPERATION SECTION 3 - TRANSMITTER CONFIGURATION • Shortened Sensor Cable: To increase the transmitter tem- perature reading to match the known solution temperature, decrease the T FACTOR by 3.85 ohms for each ° C difference. •...
Back to MANUALS Menu PART THREE - OPERATION SECTION 3 - TRANSMITTER CONFIGURATION 3.4 Configuring The transmitter provides an isolated 4-20 mA analog output. During normal measurement operation, the output is active Analog Output but can be held at the last measured value for up to 30 min- utes by using the “HOLD OUTPUT”...
Back to MANUALS Menu PART THREE - OPERATION SECTION 3 - TRANSMITTER CONFIGURATION . Use arrow keys to set the dis- played value at which 20 mA is desired, and press ENTER key to enter the value. NOTE: If the same values are set for 4 mA and 20 mA, the output automatically goes to, and remains at, 20 mA.
Back to MANUALS Menu PART THREE - OPERATION SECTION 3 - TRANSMITTER CONFIGURATION 3.5 SET PASSCODE The transmitter has a passcode feature to restrict access to configuration settings and calibration to only authorized (feature enabled personnel. or disabled) • DISABLED: With the passcode feature disabled, all con- figuration settings can be displayed and changed, and the transmitter can be calibrated.
Back to MANUALS Menu PART THREE - OPERATION SECTION 3 - TRANSMITTER CONFIGURATION 3.6 Configuration Setting Table B lists all configuration settings and their entry ranges/choices and factory defaults, categorized by basic Summary functions. Table B -- TRANSMITTER CONFIGURATION SETTINGS (RANGES/CHOICES and DEFAULTS) Displayed Screen Title Entry Range or Choices (where applicable) Factory Default...
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Back to MANUALS Menu PART THREE - OPERATION SECTION 3 - TRANSMITTER CONFIGURATION Table B -- TRANSMITTER CONFIGURATION SETTINGS (RANGES/CHOICES and DEFAULTS -- continued) Displayed Screen Title Entry Range or Choices (where applicable) Factory Default Your Setting TEMPERATURE Display Configuration Setting CONFIGURE: °...
Back to MANUALS Menu PART THREE - OPERATION SECTION 4 - TRANSMITTER CALIBRATION ECTION TRANSMITTER CALIBRATION 4.1 Important Information Each contacting conductivity sensor has a unique zero point and span. Consequently, always zero the sensor when calibrating it the first time (Section 4.2). Zeroing provides the best possible measuring accuracy.
Back to MANUALS Menu PART THREE - OPERATION SECTION 4 - TRANSMITTER CALIBRATION Zeroing/Calibration Tip! If a “CONFIRM FAILURE?” screen appears during zeroing or calibration, press ENTER × × Ø Ø key to confirm. Then, use key to select between “CAL: EXIT”...
Back to MANUALS Menu PART THREE - OPERATION SECTION 4 - TRANSMITTER CALIBRATION 9. After the “ZERO: CONFIRM ACTIVE?” screen appears, press ENTER key to return the analog output to its ac- tive state (MEASURE screen appears). This completes zeroing the sensor. Each GLI enhanced performance conductivity sensor has 4.3 DRY-CAL Method two unique, GLI-certified values that must be entered to...
Back to MANUALS Menu PART THREE - OPERATION SECTION 4 - TRANSMITTER CALIBRATION 6. Press ENTER key to display 7. Press ENTER key again to display a cell category selec- × × Ø Ø tion screen like . Use keys to select the nominal cell category that corre- sponds to the sensor’s GLI-certified “K”...
Back to MANUALS Menu PART THREE - OPERATION SECTION 4 - TRANSMITTER CALIBRATION SPECIAL CASE -- ALTERED SENSOR CABLE LENGTH (only for sensors with Pt 1000 temperature element*) Changing the standard 20 ft. (6 m) sensor cable length, by shortening it or adding an interconnect cable, affects tempera- ture measuring accuracy.
Back to MANUALS Menu PART THREE - OPERATION SECTION 4 - TRANSMITTER CALIBRATION 1. Depending on the situation, do one of the following: When Keeping Sensor Installed: Obtain a sample of the process solution and deter- mine its value using laboratory analysis or a recently calibrated portable meter.
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Back to MANUALS Menu PART THREE - OPERATION SECTION 4 - TRANSMITTER CALIBRATION Remove any bubbles clinging to the outer and center electrodes by gently stirring the sensor in the solution. Sen- sors with a deeper recessed center electrode require more vigorous stirring. 2.
Back to MANUALS Menu PART THREE - OPERATION SECTION 4 - TRANSMITTER CALIBRATION TIVE?” output status screen. When the reading corre- sponds to the actual typical process value, press ENTER key again to return the analog output to its ac- tive state (MEASURE screen appears).
Back to MANUALS Menu PART THREE - OPERATION SECTION 4 - TRANSMITTER CALIBRATION 7. Use arrow keys to adjust the minimum output value to read exactly “4.00 mA” on the digital multimeter -- not the transmitter display, and press ENTER key to com- plete calibration of the minimum endpoint value.
Back to MANUALS Menu PART THREE - OPERATION SECTION 5 - TEST/MAINTENANCE ECTION TEST/MAINTENANCE The transmitter has TEST/MAINT menu screens to: • Check system status for the transmitter and sensor. • Hold analog output at its last measured value. • Provide analog output test signal to confirm operation of connected device.
Back to MANUALS Menu PART THREE - OPERATION SECTION 5 - TEST/MAINTENANCE 4. Press ENTER key once to view “STATUS: SENSOR OK” screen. If “FAIL” appears, it indicates that the sen- sor cable wires or terminals are shorted. 5. Press the ENTER key again to view the “STATUS: TEMP OK”...
Back to MANUALS Menu PART THREE - OPERATION SECTION 5 - TEST/MAINTENANCE ENTER 2. Press display screen like NOTE: The mA output test signal is now active. Its value is shown on this screen. 3. Use arrow keys to adjust the displayed value to obtain the desired mA test signal.
Back to MANUALS Menu PART THREE - OPERATION SECTION 5 - TEST/MAINTENANCE • SENSOR: Depending on the configured measurement, selects the simulated value to be a conductivity, resistivity or TDS value. • TEMPERATURE: Selects the simulated value to be a temperature value. 3.
Back to MANUALS Menu PART THREE - OPERATION SECTION 5 - TEST/MAINTENANCE 1. With the screen displayed, press Ø Ø key until screen appears. 2. Press ENTER key to display the “RESET CONFIGURE: ARE YOU SURE?” screen, asking if you really intend to perform this extreme action.
Back to MANUALS Menu PART FOUR - SERVICE AND MAINTENANCE SECTION 1 - GENERAL INFORMATION P A R T F O U R - S E R V I C E A N D M A I N T E N A N C E ECTION GENERAL INFORMATION If a measurement problem exists and you suspect the sen-...
Back to MANUALS Menu PART FOUR - SERVICE AND MAINTENANCE SECTION 3 - TROUBLESHOOTING ECTION TROUBLESHOOTING 3.1 Ground Loops The transmitter may be affected by a “ground loop” problem (two or more electrically grounded points at different poten- tials). Symptoms Indicating a Possible Ground Loop •...
Back to MANUALS Menu PART FOUR - SERVICE AND MAINTENANCE SECTION 3 - TROUBLESHOOTING Finding Source Sometimes the source of a ground loop is easy to find, but it of Ground Loop usually takes an organized approach to isolate the problem. Troubleshooting Tip! Use a systematic troubleshooting method.
Back to MANUALS Menu PART FOUR - SERVICE AND MAINTENANCE SECTION 3 - TROUBLESHOOTING Table D -- FULL-SCALE EQUIVALENT TEST RESISTANCE VALUES Configured “Nominal” Cell Constant Configured Display Format 0.05 (see Note 1) For Conductivity Measurement 25 K Ω 0-2.000 µS/cm not applicable not applicable not applicable...
TRANSMITTER REPAIR/RETURN 4.1 Customer Assistance If you need assistance in troubleshooting or repair service, please contact your local GLI representative, or the GLI Customer Service Department at: GLI International, Inc. Phone: [800] 543-8907 9020 West Dean Road Fax: [414] 355-8346 Milwaukee, WI 53224 E-mail: info@gliint.com...
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