E-ride Industries EXV2 Owner's Manual
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E-ride Industries EXV2 Owner's Manual

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Owner Manual

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Summary of Contents for E-ride Industries EXV2

  • Page 1 Owner Manual...

  • Page 2: Vehicle Registration

    Register your e-ride vehicle on-line at www.e-ride.com. Click on warranty vehicle registration, fill out the form and click on the submit button. If you have no access to the internet please contact the e-ride Industries Customer Assistance Center at 800-950-4351 to register.

  • Page 3: Table Of Contents

    Table of Contents Heading Page Introduction General Specifications Lighting Driver Controls Vehicle Operation Maintenance Transporting the Vehicle Customer Assistance Information Warranty Information e-ride Industries Page 1...

  • Page 4: Introduction

    Electric Vehicle (NEV) from e-ride Industries. Customer satisfaction and safety are the primary concerns of e-ride Industries. For this reason, it is recommended that you take the time to read through this entire manual for important information about the safe use and maintenance of your electric vehicle.
  • Page 5 I will also give you important information about maintenance and the associated safety information. This manual is applicable to the two e-ride Industries models: the two passenger exv2 and the four passenger exv4. e-ride Industries...
  • Page 6 The VIN contains information such as the model year, type, GVWR, tire pressure, and other useful information. Please record the 17 character vehicle identification number in the space below: Vehicle Identification Number (VIN): Date Purchased: ______/_____/______ e-ride Industries Page 4...

  • Page 7: General Specifications

    Section 2: General Specifications Specifications for: 2.1 e-ride Industries Flatbed Utility Vehicle (EXV2) Curb weight 1,750 pounds GVWR 3,000 pounds Length 168 inches Width 60 inches Height 70 inches Flatbed bed size 72 inches x 58 inches Drive system voltage...
  • Page 8 25 miles per hour Tires 14” street rated Brakes Hydraulic front disc and rear drum Steering Rack & pinion Chassis Riveted aluminum Bumpers Steel front and rear Suspension Independent front suspension, leaf spring solid axle in rear e-ride Industries Page 6...
  • Page 9 8-12 hours depending on discharge Charging energy requirements 220 volt AC for best charge and 110 volt AC for emergency use only Lights Headlights w/bright, taillights, turn signals, hazard lights and brake lights 2.2 e-ride Industries Coach Transportation Vehicle (EXV4) e-ride Industries Page 7...
  • Page 10 Height 70 inches Flatbed bed size 28 inches x 55 inches Drive system voltage 72 volt Batteries 8 volt lead acid - quantity 9 Drive Axle Gear reduced direct drive Motor 72 volt DC separately excited e-ride Industries Page 8...
  • Page 11 Steel front and rear Suspension Independent front suspension, leaf spring solid axle in rear Speed Controller 72 volt with regenerative braking (optional 72 volt AC) Charger 72 volt Lester DC charger Charge time 8-12 hours depending on discharge e-ride Industries Page 9...
  • Page 12 Charging energy requirements 220 volt AC for best charge and 110 volt AC for emergency use only Lights Headlights w/bright, taillights, turn signals, hazard lights and brake lights e-ride Industries Page 10...

  • Page 13: Lighting

    Headlights should be kept clean and in good operation at all times as not to impair night visibility. e-ride Industries Page 11...
  • Page 14 These operate on their dim setting as the taillights with the light (headlight) switch turned on. They also flash with the corresponding turn signal and illuminate when the brake pedal is pushed on their bright setting. e-ride Industries Page 12...
  • Page 15 3. Remove the wire connector from the headlight. 4. Turn the bulb counter-clockwise and pull it straight out to remove it from the housing. 5. To put back together, go through steps 2 – 4 in reverse order. e-ride Industries Page 13...
  • Page 16 2. Turn the socket counter-clockwise to release it from the housing. 3. Pull the bulb straight out to remove it from the socket. 4. To put back together, go through steps 2 and 3 in reverse order. e-ride Industries Page 14...
  • Page 17 3. Pull the flasher straight out to remove its plug housing and replace. 4. To put back together, go through steps 2 and 3 in reverse order. Note: The turn signals and hazards use the same flasher. e-ride Industries Page 15...

  • Page 18: Driver Controls

    This speedometer shows miles per hour around the outer edge of the gauge and kilometers per hour around the center. There is also a digital display screen at the bottom which shows the total miles on the vehicle. An internal light illuminates when headlights are tuned on. e-ride Industries Page 16...
  • Page 19 When you turn on the vehicle it cycles through three modes; T=time vehicle has been driven, P=Unused, K=time vehicle ignition has been turned on. e-ride Industries Page 17...
  • Page 20 When there is a problem or a procedure is performed out of sequence, the display will give you a message explaining what is wrong. If you have any questions about a fault display, call e-ride Industries Customer Assistance Center at 1-800-950-4351. A list of the fault codes and the corresponding issue is given on the next page.
  • Page 21 “reverse” and park brake was released when switch key was turned on. Coil S/C Main contactor issue Cycle key switch, if fault still persist contact e-ride industries Fail There is an internal issue with the speed Contact e-ride industries controller e-ride Industries Page 19...
  • Page 22 Each time you press this button, it will display in series; TOC=number of times vehicle has been charged, Volt=battery pack voltage, RPM=motor revolutions per minute, Temp=motor temperature, and Cntlr=controller temperature. e-ride Industries Page 20...
  • Page 23 The top of the display is a wrench with a red LED light that lights up when there is an issue with the drive system. An error code will also show up on the center digital display when this light illuminates. Contact e-ride Industries with this code.
  • Page 24 They flash when signal is on. Each will flash when the corresponding signal is turned on, both will flash when the hazard lights are turned on. e-ride Industries Page 22...
  • Page 25 This light indicates when the vehicle is powered up and the park brake is released and is therefore ready to drive. Just choose a direction and depress the accelerator to drive the vehicle. e-ride Industries Page 23...
  • Page 26 Press the top of the switch to move vehicle forward. Press the bottom of the switch to move vehicle in reverse. The center position of this switch is neutral. The parking brake must be released and accelerator depressed in order to move vehicle. e-ride Industries Page 24...
  • Page 27 Always remember to turn on your headlights at dusk or dawn and during inclement weather. Failure to activate your lights under these conditions could result in a collision. e-ride Industries Page 25...
  • Page 28 This switch only works with the lights switch turned on as well. When approaching another vehicle or person, be sure to turn off the bright headlights to avoid blinding, which may cause an accident. e-ride Industries Page 26...
  • Page 29 The outlet is only operational when the key switch is on. For safety purposes there is a rubber plug attached to the outlet. Keep outlet covered when not in use to prevent anything unintended from entering. Note: Maximum current usage from the outlet is 15 amps. e-ride Industries Page 27...
  • Page 30 Pull the lever toward you to release the tilt lock, adjust the column to the desired tilt and release the lever. Do not attempt to adjust the column tilt while the vehicle is in motion. e-ride Industries Page 28...
  • Page 31 The brake pedal is the foot pedal on the left. The brake pedal is the wider black painted pedal. Depress the pedal to apply the brakes. The amount of pedal pressure directly correlates to the amount of vehicle braking. e-ride Industries Page 29...
  • Page 32 The drive ready light above the ignition key illuminates when park brake has been released and ignition key is on. This indicates the vehicle is ready to drive. Be sure to set the parking brake when parking the vehicle to prevent rolling. e-ride Industries Page 30...
  • Page 33 This will minimize any “blind spots” in your field of view. Always check to see if it is clear behind you before changing lanes or backing up to avoid any collisions or accidents. e-ride Industries Page 31...
  • Page 34 If the tab is pulled toward you it is in the day mode; if it is pushed toward the windshield it is in night mode. e-ride Industries Page 32...
  • Page 35 -Note: Rear seats (if equipped) are not adjustable. Do not attempt to adjust the driver seat while the vehicle is in motion. Always make sure that the seats are locked in place before operating the vehicle. e-ride Industries Page 33...
  • Page 36 All occupants of the vehicle, including the driver, should always properly wear their safety belts. b. Lap belts should fit snugly and as low as possible around the hips, not across the waist. e-ride Industries Page 34...
  • Page 37 Do not allow people to ride in any area of your vehicle that is not equipped with seats and seat belts. e-ride Industries Page 35...
  • Page 38 Safety belt assemblies not used during a collision should also be inspected and replaced if damaged or improper operation is found. Failure to inspect and if necessary replace the safety belt assembly following a collision could result in severe personal injuries in the event of another collision. e-ride Industries Page 36...
  • Page 39 Never let a passenger hold a child on his or her lap while the vehicle is in motion. The passenger cannot protect the child from injury in a collision. e-ride Industries Page 37...

  • Page 40: Vehicle Operation

    This vehicle contains a high voltage electrical system. If this vehicle is not used properly or serviced as stated in this manual, serious injury or death may result. Read this manual prior to charging or servicing this vehicle. e-ride Industries Page 38...
  • Page 41 This switch should be disengaged before any maintenance is performed on the vehicle. This switch should also be turned off during charging to prevent any possible damage to the vehicle electrical system. e-ride Industries Page 39...
  • Page 42 The direction selector switch must not be in forward or reverse when the controller is powered up (master disconnect on and key switch on). If this occurs the vehicle will not drive and the dash display will read an error. To correct this, simply put e-ride Industries Page 40...
  • Page 43 When driving the vehicle, be careful not to take corners too fast because the vehicle may flip. e-ride Industries Page 41...
  • Page 44 The charger turns off automatically when battery pack is fully charged. Charge time will vary depending on the depth of discharge. Allow 8 hours for normal charging. Severely discharged batteries may require up to 12 hours to be properly charged and e-ride Industries Page 42...
  • Page 45 CAUTION: Do not leave charger connected while unattended for more than two consecutive days. Severe overcharging and possible damage to batteries will result if charger should fail to turn off. e-ride Industries Page 43...
  • Page 46 If your vehicle is equipped with an optional AC drive system do not charge the vehicle unless the battery percentage is below 80%. If charging is done when battery percentage is above 80% the display will not reset and the wrong battery percentage will be displayed. e-ride Industries Page 44...
  • Page 47 4. The charger will start after a short delay as indicated by the transformer hum and the ammeter movement. 5. Once the charge has completed, pull on the plug body from the receptacle rather than the cord when disconnecting the cords from the charger. e-ride Industries Page 45...
  • Page 48 Never plug in both 120 volt and 220 volt cords at the same time. When one cord is plugged into one receptacle the other receptacle has live power also. e-ride Industries Page 46...
  • Page 49 5.3.2 Receiving and Installing the Charger When the charger is received, portable chargers should be checked for possible in-transit damage. If any damage is found, it should be reported to the dealer/manufacturer. Do not expose the charger to rain or snow. e-ride Industries Page 47...
  • Page 50 If repair or replacement of the electric cord or plug is necessary, do not connect the equipment- grounding connector to a live terminal. WARNING: Improper connection of the equipment-grounding conductor can result in a risk of electric shock. e-ride Industries Page 48...
  • Page 51 AC plug of the battery charger. The use of an improper extension cord could result in a risk of fire or electrical shock. Locate all cords so they will not be stepped on, tripped over or otherwise subjected to damage or stress. e-ride Industries Page 49...
  • Page 52 IMMEDIATELY. There is 72 volts running to the end of the plug and if the plug is cracked, broken, or damaged in any way, there is potential of injury or death. Do no attempt to use until you have the damaged plug replaced. e-ride Industries Page 50...
  • Page 53 Turning off controls will not reduce the risk of electric shock. f. DO NOT use jumper cables to the batteries on this vehicle. g. Only charge this vehicle with the appropriate battery charger that is supplied with the vehicle. e-ride Industries Page 51...
  • Page 54 Limit the use of new batteries for first five cycles. New batteries are not capable of their rated output until they have been discharged a number of times. It takes 90-120 cycles to fully maximize range. e-ride Industries Page 52...
  • Page 55 115 volt AC input to emergency situations and occasional charging when vehicle is not in use and/ or 230 volt input is not available. Continual use of the 115 volt input will lead to undercharging of the batteries, reducing performance and battery life. e-ride Industries Page 53...
  • Page 56 Do not leave the charger connected while unattended for more than two consecutive days. Severe overcharging and possible damage to the batteries will result if the charger should fail to turn off. e-ride Industries Page 54...
  • Page 57 If in cold conditions, place the vehicle in an area greater than 0 degrees C and allow it to warm up before charging. Never charge the vehicle if the batteries may be frozen. e-ride Industries Page 55...
  • Page 58 Make sure the cables are tight to the terminals but be careful not to over tighten. Any corrosion present on the batteries or terminals, should be cleaned promptly by brushing them off with a wire brush. The acid can be neutralized with a solution of baking soda and water. e-ride Industries Page 56...

  • Page 59: Maintenance

    This vehicle contains a high voltage electrical system. If this vehicle is not used properly or serviced as stated in this manual, serious injury or death may result. Read this manual prior to charging or servicing this vehicle. e-ride Industries Page 57...
  • Page 60 When working near the battery, always shield your face and protect your eyes. Always provide ventilation. Whenever cleaning or servicing the batteries, be sure to unplug the main disconnect. e-ride Industries Page 58...
  • Page 61 To avoid sparks when removing a battery, turn off all lights and accessories. d. Connect positive (+) cable to positive terminal, connect negative (-) cable to negative terminal. Reversing polarity can be very dangerous. e-ride Industries Page 59...
  • Page 62 Never charge a frozen battery. j. Do not lift a battery by the terminal posts, or internal damage may result. e-ride Industries Page 60...
  • Page 63 2. Place the tank in the roof of the vehicle with the tank fill hose hanging over the front of the windshield. 3. Open the hood and take the cap off the battery pack side of the fill hose. 4. Connect the tank fill tube with the battery pack fill tube. e-ride Industries Page 61...
  • Page 64 1. Remove the battery cover in the center of the vehicle. 2. Inspect the fluid level in each cell by looking to see how high the white float is sitting in each cell cap. 3. Replace the cover before operating the vehicle. e-ride Industries Page 62...
  • Page 65 Always dispose of batteries in a responsible manner. Follow your local authorized standards for disposal. Call your local authorized recycling center to find out more about recycling batteries. You maybe also call your local Interstate Battery Dealer to pick up used or dead batteries. e-ride Industries Page 63...
  • Page 66 DANGER: To reduce risk of electric shock, always disconnect the AC supply cord from its outlet and the DC output cord from the battery before attempting any maintenance or cleaning of the battery charger. e-ride Industries Page 64...
  • Page 67 -Note: The vehicle is equipped with a four-wheel hydraulic braking system, only use standard Dot 3 brake fluid from an unopened container. e-ride Industries Page 65...
  • Page 68 Make sure that the blade and arm are not bent or dented. b. Make sure that the blade is still pliable and not stiff or cracked. c. If there are any defects, be sure to replace the blades to ensure safety. e-ride Industries Page 66...
  • Page 69 Mis-aligned tires will also cause uneven tire wear which could be a safety hazard. e-ride Industries Page 67...
  • Page 70 VIN label on the driver’s seat base. 6.5.4 Tire Replacement Replace the tire when the wear band is visible through the tire treads. Tires smaller or larger than the original size may affect the accuracy of the speedometer. e-ride Industries Page 68...
  • Page 71 (key switch, converter, heater, etc). It is a 30 amp fuse (NON-30). Main Drive System Fuse - The main fuse for the 72 volt D.C. drive system which is rated for 325 amps (ANN-325). e-ride Industries Page 69...
  • Page 72 The fuse panel is a small black box in the center. Remove the weather cover by pressing both tabs on the side tabs and lifting upward. The fuse circuit, size and panel locations are given in the following table: e-ride Industries Page 70...

  • Page 73: Fuse Table

    Headlights 20 Amp Horn, D.C. Controller Fan, Back-up Alarm 15 Amp Brake Lights, Speedometer, Wiper Motor, 12 Volt Accessory Outlet 15 Amp Heater Coil, Heater Fan, Radio Ignition 10 Amp 2-Speed Fan, Beacon Light 10 Amp e-ride Industries Page 71...
  • Page 74 (seats, glass, dash, etc.). Also, make sure to use a soft, clean towel to avoid surface scratches and water spotting. Caution: Do not rinse the interior of your vehicle. Direct water on the charger plug, windshield, dash panel or instrument panel could damage the electrical system. e-ride Industries Page 72...
  • Page 75 3. Check for correct operation of parking brake 4. Check brake fluid for proper level 5. Check brake lines for leaks 6. Check headlights, blinkers, brake lights, wipers 7. Check seat belts for proper operation 8. Check battery terminals for tight connections e-ride Industries Page 73...

  • Page 76: Transporting The Vehicle

    Towing the vehicle at speeds in excess of 25 miles per hour with any of the wheels in contact with the ground is not recommended. e-ride Industries will void all warranties if vehicle is towed in this manor. e-ride Industries Page 74...

  • Page 77: Customer Assistance Information

    Section 8: Customer Assistance Information Customer satisfaction is a primary goal of e-ride Industries. If you have any questions or concerns with your e-ride vehicle, please contact the e-ride Industries Customer Assistance Center. By Mail: e-ride Industries Customer Assistance Center...
  • Page 78 When contacting the Customer Assistance Center, please have the following information available: The vehicle identification number (VIN) The year and model of your vehicle The date you purchased the vehicle The current odometer reading The name of the dealer the vehicle was purchased from e-ride Industries Page 76...

  • Page 79: Warranty Information

    Section 9: Warranty Information 12 Month Limited Warranty e-ride Industries warrants to the original retail purchaser of record that the e-ride vehicle purchased from the manufacturer, distributor or authorized dealer, is free from defects in materials and workmanship subject to the terms and provisions contained herein.
  • Page 80 (example: dealer demonstrator), whichever occurs first. The repair or replacement of the e-ride vehicle or defective component thereof is the exclusive remedy under this written warranty or any implied warranty. e-ride Industries makes no other representation or warranty of any kind, and no representative, employee, distributor, or authorized dealer has the ability to make or imply and representation, promise, or agreement which in any way varies the terms of this limited warranty.
  • Page 81 Under your limited warranty, Safety Restraint Coverage begins at the warranty start date and lasts for five years regardless of miles driven. During this period, e-ride warrants your vehicle’s safety belts against defects in factory-supplied materials or workmanship. e-ride Industries Page 79...
  • Page 82 8. Driving though water deep enough to cause damage to the electrical system 9. Damage caused by use and/or the environment, such as: fading, deterioration or weathering of seats, floor mats, composite parts or paint caused by ordinary wear and tear from exposure e-ride Industries Page 80...
  • Page 83 Damage to tires caused by road hazards are not covered by this limited warranty. Any damage caused by a puncture is not covered under this limited warranty. Note: This warranty is void on vehicles currently or previously titled as salvaged, scrapped, junked, or totaled. e-ride Industries Page 81...
  • Page 84 The year and model of your vehicle The date you purchased the vehicle The current odometer reading The name of the dealer the vehicle was purchased from -Warranty may vary depending on application (example, rental companies) e-ride Industries Page 82...

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Exv4

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