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Chrysler 62TE Service Information

Chrysler 62TE Service Information

2009 automatic transmission grand caravan, town , country
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2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country
2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country
62TE - Service Information - Grand Caravan, Town & Country

DESCRIPTION

DESCRIPTION
Fig. 1: 62TE Transmission
Courtesy of CHRYSLER LLC
1 - Underdrive Clutch (UD)
2 - Overdrive Clutch (OD)
3 - Reverse Clutch (R)
4 - 2/4 Clutch
5 - L/R Clutch
The planetary gear train for the 62TE transaxle provides six forward gear ratios, including two fourth gear
ratios. One reverse gear ratio is also provided.
Underdrive (UD) Compounder Assembly
Low Clutch (LC)
2009 Chrysler Town & Country LX
2009 Chrysler Town & Country LX
2009 AUTOMATIC TRANSMISSION
7 - Low Clutch (LC)
8 - Direct Clutch (DC)

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Questions and answers

Александр Владимирович Ястремский
April 9, 2025

пропала задняя скорость

0
1 comments:
Mr. Anderson
April 10, 2025

The reverse gear in a Chrysler 62TE transmission may stop working due to low transmission fluid level or use of incorrect fluid (must be ATF+4). Since reverse is not dependent on sensors or electronics, mechanical or hydraulic issues, such as internal transmission damage or worn components, could also be causes.

This answer is automatically generated

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Summary of Contents for Chrysler 62TE

  • Page 1 9 - Planetary Gear Set 5 - L/R Clutch 10 - Remote Pinion Gear The planetary gear train for the 62TE transaxle provides six forward gear ratios, including two fourth gear ratios. One reverse gear ratio is also provided. Underdrive (UD) Compounder Assembly Low Clutch (LC) ...
  • Page 2 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Overrunning Clutch (ORC)  Planetary gear set  Fore-Mounted Valve Body/Solenoid/Pressure Switch Assembly DC solenoid  LC solenoid  DC pressure switch ...
  • Page 3 Fig. 2: Case Stamp & Bar Code Label Location Courtesy of CHRYSLER LLC The 62TE transaxle is identified by a barcode label (1) that is fixed to the transaxle or the "PK" number (2). Fig. 3: Identification Label Breakdown Courtesy of CHRYSLER LLC...
  • Page 4 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country transaxle part number, rather than the last three digits. OPERATION OPERATION ELEMENTS IN USE AT EACH POSITION OF SELECTOR LEVER 62TE...
  • Page 5 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 4: Reverse Gear Power Flow Courtesy of CHRYSLER LLC In Reverse, the Reverse Clutch (R) (1) is applied to provide input torque. The reverse clutch drives the front sun gear.
  • Page 6 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 5: 1st Gear Power Flow Courtesy of CHRYSLER LLC In First gear, the UD clutch (1) is applied to provide input torque. The UD hub is splined to the rear sun gear.
  • Page 7 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 6: 2nd Gear Power Flow Courtesy of CHRYSLER LLC In Second gear, the UD clutch (1) is applied to provide input torque. The UD hub is splined to the rear sun gear.
  • Page 8 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 7: 3rd Gear Power Flow Courtesy of CHRYSLER LLC In Third gear, the UD clutch (1) is applied to drive the rear sun gear. The UD hub is splined to the rear sun gear.
  • Page 9 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 8: 4th Gear Prime Power Flow Courtesy of CHRYSLER LLC In Fourth Prime, the UD clutch (1) is applied to drive the rear sun gear. The UD hub is splined to the rear sun gear.
  • Page 10 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 9: 4th Gear Power Flow Courtesy of CHRYSLER LLC In Fourth gear, the UD (1) and OD clutches (2) are applied to provide input torque. The UD hub is splined to the rear sun gear.
  • Page 11 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 10: 5th Gear Power Flow Courtesy of CHRYSLER LLC In Fifth gear, the UD (1) and OD clutches (2) are applied to provide input torque. The UD hub is splined to the rear sun gear.
  • Page 12 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 11: 6th Gear Power Flow Courtesy of CHRYSLER LLC In Sixth gear, the OD clutch (1) is applied to drive the front carrier/rear annulus assembly. The OD hub is splined to the front carrier/rear annulus assembly.
  • Page 13 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 12: Converter Housing Leak Paths Courtesy of CHRYSLER LLC 1 - PUMP SEAL 2 - PUMP VENT 3 - PUMP BOLT...
  • Page 14 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country TORQUE CONVERTER LEAKAGE Fig. 13: Converter Leak Points - Typical Courtesy of CHRYSLER LLC 1 - OUTSIDE DIAMETER WELD 2 - TORQUE CONVERTER HUB WELD...
  • Page 15 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 14: Air Pressure Test Plate 9741 Courtesy of CHRYSLER LLC 1 - OVERDRIVE CLUTCH LOW/REVERSE CLUTCH 2 - REVERSE CLUTCH...
  • Page 16 Remove oil pan and valve body, Install Test Plate 9741 and tighten bolts to 6 N.m (50 in. lbs.). When testing is finished install valve body and tighten bolts to 6 N.m (50 in. lbs.), Install the oil pan bolts and tighten to 6 N.m (50 in. lbs.) and fill transmission. See Transmission and Transfer Case/Automatic - 62TE/FLUID - Standard Procedure.
  • Page 17 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country ROAD TEST Prior to performing a road test, verify that the fluid level, fluid condition, and linkage adjustment have been approved.
  • Page 18 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 15: Battery Courtesy of CHRYSLER LLC 1. Open hood. 2. Disconnect the battery cables (1). 3. Remove the battery hold down bolt (3) and remove the battery (2).
  • Page 19 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 16: Overflow Bottle Courtesy of CHRYSLER LLC 6. Remove the overflow bottle (1). Fig. 17: Cooler Lines At Transaxle Courtesy of CHRYSLER LLC...
  • Page 20 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 18: Bolts Holding Heater Lines Courtesy of CHRYSLER LLC 8. Remove the bolts (2) holding the heater lines. 9. Unplug the input speed sensor (3).
  • Page 21 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 20: Crankshaft Position Sensor Courtesy of CHRYSLER LLC 12. Disconnect the electrical connector (2) at the crankshaft position sensor (3).
  • Page 22 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country 15. Disconnect the solenoid pack connector at the transmission. Fig. 22: Left Transmission Mount Bolts Courtesy of CHRYSLER LLC 16. Support the transaxle with a floor jack.
  • Page 23 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Courtesy of CHRYSLER LLC 18. Remove the transaxle upper bellhousing-to-block bolts (3). Fig. 24: Ground Cable Courtesy of CHRYSLER LLC 19. Raise the vehicle on the hoist.
  • Page 24 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 25: Rear Transaxle Mount Bracket Bolt Courtesy of CHRYSLER LLC 24. Remove rear transaxle mount bracket bolt (3). Fig. 26: Rear Transaxle Mount Bracket Bolts Courtesy of CHRYSLER LLC 25.
  • Page 25 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 27: Crossmember Through Bolt Courtesy of CHRYSLER LLC 26. Support the engine and transmission with a jacks. 27. Remove the crossmember through bolt (1) Fig.
  • Page 26 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country 28. Remove the transmission crossmember bolts (1). 29. Remove the transmission crossmember (4). Fig. 29: Left Transmission Mount Bolts Courtesy of CHRYSLER LLC 30.
  • Page 27 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 30: Front Mount Bracket Bolts Courtesy of CHRYSLER LLC NOTE: The three bolts on the left side of the front bracket hold the starter in place, ensure starter is supported.
  • Page 28 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Courtesy of CHRYSLER LLC NOTE: The three bolts on the left side of the front bracket hold the starter in place, ensure starter is supported.
  • Page 29 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 33: Dust Shield Courtesy of CHRYSLER LLC 41. Remove torque converter dust shield bolt (3). 42. Remove torque converter dust shield (2).
  • Page 30 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country will be encountered. Mark this location (driveplate and converter) with paint for assembly reference. Fig. 35: Torque Converter Bolts Courtesy of CHRYSLER LLC...
  • Page 31 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 36: Structural Collar Bolts Courtesy of CHRYSLER LLC 46. On 3.8L engine, remove the bolts holding structural collar to the oil pan (1) and transmission (2).
  • Page 32 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country 48. Remove the two remaining lower bellhousing bolts. 49. Lower transaxle from engine compartment. DISASSEMBLY DISASSEMBLY Fig. 38: Speed Sensors Courtesy of CHRYSLER LLC...
  • Page 33 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 39: Filter Oil Pan Courtesy of CHRYSLER LLC 2. Remove bolts (1) at the oil filter pan (2). 3. Remove the oil filter pan (2).
  • Page 34 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country 5. Remove the oil filter (2). Fig. 41: Oil Filter Seal At Case Courtesy of CHRYSLER LLC 6. Remove the oil filter seal (1) at the case.
  • Page 35 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country 7. If equipped remove the fasteners (1) and the Front Sound Dampener Cover (2). Fig. 43: Top Sound Damper Cover Courtesy of CHRYSLER LLC...
  • Page 36 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country 9. Remove bolts (2) at the valve body oil pan (1). Fig. 45: Pressure Tap Plug Courtesy of CHRYSLER LLC 10. Remove the pressure tap plug (2) at valve body pan.
  • Page 37 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country 12. Remove the electrical connector (1) at the range sensor (4). 13. Remove the bolt (3) holding the detent spring. 14. Remove the detent spring (2).
  • Page 38 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 48: Oil Transfer Tubes Courtesy of CHRYSLER LLC 16. Remove valve body (1) from oil transfer tubes and manual valve (3) from rooster comb.
  • Page 39 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 50: Accumulators Courtesy of CHRYSLER LLC 1 - UD ACCUMULATOR 5 - LC ACCUMULATOR 2 - 2/4 ACCUMULATOR 6 - DC...
  • Page 40 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 52: Front Pump 62TE Courtesy of CHRYSLER LLC 22. Remove the front pump bolts (1). Fig. 53: Pullers C-3752 Courtesy of CHRYSLER LLC...
  • Page 41 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country 23. Install slide hammers C-3752 (1) on oil pump. Fig. 54: Oil Pump Assembly Courtesy of CHRYSLER LLC 24. Remove oil pump assembly (1).
  • Page 42 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country 25. Remove oil pump gasket (2). Fig. 56: Bypass Valve 62TE Courtesy of CHRYSLER LLC CAUTION: If transaxle failure has occurred, the cooler bypass valve must be replaced.
  • Page 43 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country 1 - #1 CAGED NEEDLE BEARING 2 - NOTE: TANGED SIDE OUT 27. Remove number one needle bearing (1). Fig. 58: Input Clutch Assembly...
  • Page 44 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country 2 - #4 THRUST PLATE (SELECT) 3 - 3 DABS OF PETROLATUM FOR RETENTION 29. Remove number four thrust plate (2).
  • Page 45 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country 2 - FRONT CARRIER AND REAR ANNULUS ASSEMBLY (TWIST AND PULL OR PUSH TO REMOVE OR INSTALL). 31. Remove front carrier/rear annulus assembly (2) and number six needle bearing (1).
  • Page 46 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 63: 2/4 Clutch Retainer Snap Ring Courtesy of CHRYSLER LLC 1 - SPRING COMPRESSING 5058A 2 - SCREWDRIVER 3 - SNAP RING...
  • Page 47 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country 1 - 2/4 CLUTCH RETAINER 2 - 2/4 CLUTCH RETURN SPRING NOTE: The 2/4 Clutch Piston has bonded seals which are not individually serviceable.
  • Page 48 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country 1 - CLUTCH PLATE (4) 2 - CLUTCH DISC (4) 36. Remove 2/4 clutch pack (1, 2). Tag 2/4 clutch pack for reassembly identification.
  • Page 49 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 68: Low/Reverse Reaction Plate Courtesy of CHRYSLER LLC 1 - LOW/REVERSE REACTION PLATE (FLAT SIDE UP) 38. Remove low/reverse reaction plate (1).
  • Page 50 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country 2 - LOW/REVERSE REACTION PLATE FLAT SNAP RING 3 - DO NOT SCRATCH CLUTCH PLATE 40. Remove low/reverse reaction plate snap ring (2).
  • Page 51 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 72: Transfer Gear Cover Courtesy of CHRYSLER LLC 42. Remove transfer gear cover-to-case bolts (2). 43. Remove transfer gear cover (1).
  • Page 52 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 74: Output Nut Retaining Strap Courtesy of CHRYSLER LLC 45. Bend back the locking tabs (2) at the output transfer gear retaining strap (3).
  • Page 53 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country 48. Install the Gear Holder 9739 (2) onto the output transfer gear (3). 49. Remove the output transfer gear bolt (1).
  • Page 54 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 77: Gear Puller L-4407A Courtesy of CHRYSLER LLC 53. Using Gear Puller L-4407A (1) and Thrust Button 6055 (3) remove output shaft transfer gear (2) and select shim.
  • Page 55 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country 54. Using Bearing Puller 5048 with Jaws 5048-5 and Thrust Pad L-4539-2 (1) remove output gear bearing cone. Fig. 79: Compounder Transfer Gear Bearing Courtesy of CHRYSLER LLC 55.
  • Page 56 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Courtesy of CHRYSLER LLC 56. Remove rear carrier assembly (1) from transaxle (2). Fig. 81: Rear Carrier Bearing Cone Courtesy of CHRYSLER LLC...
  • Page 57 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country 1 - SPRING COMPRESSOR DISC 6057 2 - SPRING COMPRESSOR 5059-A 3 - FORCING SCREW 5058A-3 58. Install spring compressor disk 6057 (1), spring compressor 5059-A (2) and forcing screw 5058A-3 (3).
  • Page 58 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 84: Snap Ring Courtesy of CHRYSLER LLC 1 - SNAP RING OPENING MUST BE BETWEEN SPRING LEVERS (AS SHOWN IN ILLUSTRATION)
  • Page 59 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 86: Low/Reverse Clutch Piston Courtesy of CHRYSLER LLC 1 - LOW/REVERSE CLUTCH PISTON 2 - BONDED SEAL 3 - BONDED SEAL...
  • Page 60 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 88: Remove/Install Piston Retainer Courtesy of CHRYSLER LLC 1 - LOW/REVERSE CLUTCH PISTON RETAINER 2 - GASKET 64. Remove low/reverse piston retainer (1).
  • Page 61 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 90: Inner Output Bearing Cup Courtesy of CHRYSLER LLC 66. Using a hammer and suitable drift (2), drive out inner output bearing cup (1).
  • Page 62 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 92: Snap Ring Underdrive Compounder Courtesy of CHRYSLER LLC 68. Remove the snap ring (1) at the underdrive compounder assembly (2).
  • Page 63 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 94: Tool 9908 Bearing Retainer Assembly Courtesy of CHRYSLER LLC 70. Install puller adapter 9908 (2) to the compounder bearing retainer.
  • Page 64 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 96: Underdrive Compounder Assembly Courtesy of CHRYSLER LLC NOTE: Insure that the planetary gear set/output hub is removed as part of the underdrive compounder assembly.
  • Page 65 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country 73. Remove the bolts (1) at the remote pinion cover (2). Fig. 98: Remote Pinion Cover Courtesy of CHRYSLER LLC 74. Remove the remote pinion (1) and the remote pinion cover (2) from the case.
  • Page 66 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country 75. Remove the remote pinion cover (1) from the remote pinion (2). Fig. 100: Pinion Cover Cup Courtesy of CHRYSLER LLC 76.
  • Page 67 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country 77. Using Remover 8912 and Brace 8915 (1, 2) pull remote pinion small bearing cup (3) from the case. Fig. 102: Differential Bearing Cover Courtesy of CHRYSLER LLC 78.
  • Page 68 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country 80. Remove the differential cover bolts (1). Fig. 104: Differential Cover Courtesy of CHRYSLER LLC 81. Remove the differential cover (1).
  • Page 69 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 105: Differential Out And In Courtesy of CHRYSLER LLC 84. Remove the differential. 85. Remove the manual lever and TRS. See Transmission and Transfer Case/Automatic - 62TE/SENSOR, Transmission Range - Removal.
  • Page 70 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 107: Park Pawl Tube Snap Ring 2 Courtesy of CHRYSLER LLC 87. Remove the snap ring (1) for the park guide assembly (2).
  • Page 71 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 109: Park Pawl Shaft Plug Courtesy of CHRYSLER LLC 89. Remove the plug (1) to allow the park pawl shaft to be removed.
  • Page 72 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 111: Park Pawl Shaft Courtesy of CHRYSLER LLC 91. Remove the park pawl shaft (1). Fig. 112: Park Pawl Courtesy of CHRYSLER LLC...
  • Page 73 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country ASSEMBLY ASSEMBLY Fig. 113: Output Transfer Gear Cups Courtesy of CHRYSLER LLC CAUTION: The cooler bypass valve must be replaced if transaxle failure has occurred.
  • Page 74 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 114: Piston Retainer Gasket Courtesy of CHRYSLER LLC 1 - GASKET HOLES MUST LINE UP 2 - LOW/REVERSE CLUTCH PISTON RETAINER GASKET 2.
  • Page 75 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 116: Piston Retainer Attaching Screws Courtesy of CHRYSLER LLC 1 - LOW/REVERSE CLUTCH PISTON RETAINER 2 - SCREWDRIVER 3 - TORX-LOC SCREWS 4.
  • Page 76 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country individually serviceable. Seal replacement requires replacement of the piston assembly. 5. Install low/reverse clutch piston (1). Fig. 118: Low/Reverse Piston Return Spring...
  • Page 77 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country 3 - COMPRESSOR BAR 5058A-3 7. Install Disk 6057 (1), Compressor 5059-A (2) and Compressor Bar 5058A-3 (3). Fig. 120: Spring Compressor 5059-A...
  • Page 78 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country 1 - SNAP RING OPENING MUST BE BETWEEN SPRING LEVERS (AS SHOWN IN ILLUSTRATION) 2 - SNAP RING PLIERS 3 - DISC 6057 9.
  • Page 79 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 123: Rear Carrier Courtesy of CHRYSLER LLC 11. Install rear carrier assembly (1) to transaxle case. Fig. 124: Output Gear Bearing Cone...
  • Page 80 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 125: Checking Output Gear Bearings End Play Courtesy of CHRYSLER LLC 1 - GEAR CHECKING PLATE L-4432 2 - DIAL INDICATOR...
  • Page 81 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country 0.10 mm (0.004 4.38 mm (0.172 in.) 4412829AB in.) 0.13 mm (0.005 4.34 mm (0.171 in.) 4412828AB in.) 0.15 mm (0.006 4.30 mm (0.169 in.)
  • Page 82 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country 0.66 mm (0.026 3.82 mm (0.150 in.) 4412815AB in.) 0.69 mm (0.027 3.78 mm (0.149 in.) 4412814AB in.) 0.71 mm (0.028 3.74 mm (0.147 in.)
  • Page 83 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 126: Torque Output Transfer Gear Nut Courtesy of CHRYSLER LLC 15. Install NEW output transfer gear retaining bolt and washer.
  • Page 84 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country 18. Using an inch pound torque wrench, check output shaft turning torque. Output shaft turning torque should be within 3-8 in. lbs. If the turning torque is too high, install a 0.04 mm (0.0016 in.) thicker shim.
  • Page 85 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country 2 - LOW/REVERSE REACTION PLATE FLAT SNAP RING 3 - DO NOT SCRATCH CLUTCH PLATE 20. Install low/reverse reaction plate flat snap ring (2), insure you do not scratch clutch plate (3).
  • Page 86 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country 22. Install low/reverse reaction plate with flat side up (1). Fig. 132: Tapered Snap Ring Instructions Courtesy of CHRYSLER LLC 23. Use as a reference while installing tapered snap ring.
  • Page 87 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country ILLUSTRATION) 24. Install tapered snap ring (with tapered side up) (2). Fig. 134: Check Low/Reverse Clutch Clearance Courtesy of CHRYSLER LLC...
  • Page 88 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 135: Proper Orientation Of 2/4 Clutch Retainer & Spring Courtesy of CHRYSLER LLC 1 - NOTE POSITION 2 - RETURN SPRING...
  • Page 89 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country 2 - 2/4 CLUTCH RETURN SPRING 28. Install 2/4 clutch retainer to transaxle (1, 2). Fig. 137: 2/4 Clutch Retainer Snap Ring...
  • Page 90 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Courtesy of CHRYSLER LLC 1 - DIAL INDICATOR 2 - HOOK TOOL 3 - DIAL INDICATOR TIP 6268 31. Set up dial indicator (1) and measure 2/4 clutch clearance. Press down on clutch pack with finger and zero dial indicator.
  • Page 91 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 140: Rear Sun Gear & #7 Needle Bearing Courtesy of CHRYSLER LLC 1 - #7 NEEDLE BEARING 2 - REAR SUN GEAR 32.
  • Page 92 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 142: Front Sun Gear Assembly Courtesy of CHRYSLER LLC 1 - FRONT SUN GEAR ASSEMBLY 2 - #4 THRUST WASHER (FOUR TABS) 34.
  • Page 93 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 144: 62TE View Through Input Speed Sensor Hole Courtesy of CHRYSLER LLC 36. Install input clutch assembly into position and verify that it is completely seated by viewing through input speed sensor hole (3).
  • Page 94 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country four thrust plate. 38. Install pump and gasket to transmission. Install and torque bolts. Fig. 146: Measure Input Shaft End Play Using End Play Set 8266A...
  • Page 95 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country 3836240AB 2.39 mm (0.094 in.) 4431669AB 2.46 mm (0.097 in.) 3836241AB 2.62 mm (0.103 in.) 4446670AB 2.67 mm (0.105 in.) 4446671AB 2.90 mm (0.114 in.)
  • Page 96 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 148: Bypass Valve 62TE Courtesy of CHRYSLER LLC 44. Install cooler bypass valve (1) with O-ring end towards rear of case.
  • Page 97 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 150: Front Pump 62TE Courtesy of CHRYSLER LLC 46. Install oil pump (2). 47. Install oil pump-to-case bolts (1) and tighten 30 N.m (265 in. lbs.).
  • Page 98 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 152: Strap Bolts Courtesy of CHRYSLER LLC 1 - RETAINING STRAP 2 - STIRRUP 3 - RETAINING STRAP BOLTS 49. Install retaining strap (1).
  • Page 99 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 154: Torque Stirrup Strap Bolts Courtesy of CHRYSLER LLC 1 - RETAINING STRAP 2 - STIRRUP 52. Tighten stirrup strap bolts to 23 N.m (200 in. lbs.).
  • Page 100 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 156: Differential Out And In Courtesy of CHRYSLER LLC 54. Install the differential, bearing cups, shim, seals and oil slinger into case.
  • Page 101 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 158: Differential Cover Bolts Courtesy of CHRYSLER LLC 56. Install the differential cover bolts (1) and tighten to 61 N.m (45 ft. lbs.).
  • Page 102 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 160: Differential Turning Torque Courtesy of CHRYSLER LLC NOTE: Remote pinion gear must NOT be installed while checking turning torque.
  • Page 103 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 161: Cover At Remote Pinion Courtesy of CHRYSLER LLC 61. Install the remote pinion bearing cup in the case (small cup) using Installer 9730 and Handle C-4171.
  • Page 104 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country 64. Install the remote pinion cover (2) into transaxle case. Fig. 163: Bolts At Remote Pinion Cover Courtesy of CHRYSLER LLC 65.
  • Page 105 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country NOTE: Differential assembly must not be installed when checking for pinion drag torque. 66. Check turning torque using Differential Bearing Torque Tool C-4995A (2) and an inch pound torque wrench (1).
  • Page 106 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 166: Bolts At Compounder Courtesy of CHRYSLER LLC 69. Remove Holder 9908 from the compounder bearing retainer. 70. Install all the bolts at the compounder bearing retainer and tighten to 12 N.m (105 in. lbs.).
  • Page 107 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 168: End Play Tool 9951 Courtesy of CHRYSLER LLC NOTE: Insure End Play Tool 9951 is not binding in support plate that is bolted to the case.
  • Page 108 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 169: Output Gear Bearing Cone Courtesy of CHRYSLER LLC 1 - ARBOR PRESS RAM 2 - HANDLE C-4171 3 - INSTALLER 5052 4 - OUTPUT GEAR 81.
  • Page 109 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country 83. Install a new transfer gear (underdrive compounder side) nut and tighten to 271 N.m (200 ft. lbs.). 84. Use Staking Tool 9721 and stake the new nut.
  • Page 110 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country 86. Use a bead of MOPAR® ATF RTV (MS-GF41). 87. Install the differential cover. Fig. 173: Differential Cover Bolts Courtesy of CHRYSLER LLC 88.
  • Page 111 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country 89. Use a bead of MOPAR® ATF RTV (MS-GF41). 90. Install the differential output bearing cover (2) and tighten bolts to 12 N.m (105 in. lbs.).
  • Page 112 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 176: Transfer Gear Cover Courtesy of CHRYSLER LLC 93. Install the transfer gear cover (1), use a bead of MOPAR® ATF RTV (MS-GF41).
  • Page 113 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 178: Park Pawl Tube Snap Ring Courtesy of CHRYSLER LLC 96. Install the snap ring (1) for the park pawl tube.
  • Page 114 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 180: Park Pawl Shaft Courtesy of CHRYSLER LLC 98. Install the park pawl shaft (1). Fig. 181: Park Pawl Shaft Plug Courtesy of CHRYSLER LLC 99.
  • Page 115 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 182: Set Screw At Park Pawl Shaft Courtesy of CHRYSLER LLC 100. Install the set screw (1) for the park pawl shaft and tighten to 1 N.m (10 in. lbs.).
  • Page 116 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country 1 - UD ACCUMULATOR 5 - LC ACCUMULATOR 2 - 2/4 ACCUMULATOR 6 - DC ACCUMULATOR 7 - OD 3 - LR ACCUMULATOR...
  • Page 117 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 185: Oil Transfer Tubes Courtesy of CHRYSLER LLC 105. Install valve body (1) onto the oil transfer tubes and manual valve (3) at the rooster comb.
  • Page 118 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 187: Connector At Transmission Courtesy of CHRYSLER LLC 107. Install the detent spring (2). 108. Install the bolt (3) holding the detent spring and tighten to 7 N.m (50 in. lbs.).
  • Page 119 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country 110. Install the valve body oil pan, use a bead of MOPAR® ATF RTV (MS-GF41). 111. Install the valve body oil pan bolts and tighten to 6 N.m (53 in. lbs.).
  • Page 120 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country 113. Install the fluid filter seal (1) at the case. Fig. 191: Fluid Filter Courtesy of CHRYSLER LLC 114. Install the fluid filter (2).
  • Page 121 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country 116. Install the fluid filter oil pan, use a bead of MOPAR® ATF RTV (MS-GF41). 117. Install the fluid filter oil pan bolts and tighten to 6 N.m (53 in. lbs.).
  • Page 122 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 195: Top Sound Dampener Cover Courtesy of CHRYSLER LLC 120. If equipped, install the Top Sound Dampener Cover (1). INSTALLATION INSTALLATION Fig.
  • Page 123 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country NOTE: The two transaxle-to-engine bolts next to the inspection cover will have a exhaust bracket under them. 2. On 4.0L engines, install the transaxle-to-engine two outer lower bolts and torque to 60 N.m (44 ft. lbs.).
  • Page 124 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 198: Exhaust Bracket Bolts Courtesy of CHRYSLER LLC 5. Install bolts (2) to stand off bracket (4) and tighten to 95 N.m (70 ft. lbs.).
  • Page 125 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 199: Torque Converter Bolts Courtesy of CHRYSLER LLC 9. On 3.8L engines Install transaxle into position 10. Install the two lower transaxle-to-engine bolts and torque to 60 N.m (44 ft. lbs.).
  • Page 126 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 201: Left Side Transaxle Mount Bracket & Bolts Courtesy of CHRYSLER LLC 13. Install the left side transaxle mount bracket and bolts tighten to 75 N.m (55 ft. lbs.).
  • Page 127 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 203: Rear Mount & Bolts Courtesy of CHRYSLER LLC 16. Install the rear mount and bolts, tighten to 100 N.m (74 ft. lbs.).
  • Page 128 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 205: Transmission Crossmember Courtesy of CHRYSLER LLC 19. Install the transmission crossmember and tighten to 50 N.m (37 ft. lbs.).
  • Page 129 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country 21. the front and both side splash shields (if equipped). Refer to Body/Exterior/SHIELD, Splash - Installation Fig. 207: Ground Cable Courtesy of CHRYSLER LLC 22.
  • Page 130 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Courtesy of CHRYSLER LLC 24. Lower the vehicle. 25. Install the left side mount bolts along with the heater tube bracket and tighten to 100 N.m (74 ft. lbs.).
  • Page 131 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 210: Solenoid Connector At Transmission Courtesy of CHRYSLER LLC 28. Connect solenoid/pressure switch assembly connector (2). Fig. 211: Upper Transmission Bolts Courtesy of CHRYSLER LLC 29.
  • Page 132 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 212: Crankshaft Position Sensor Courtesy of CHRYSLER LLC 30. Install and connect crankshaft position sensor (1) and tighten to 12 N.m (105 in. lbs.).
  • Page 133 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country outward. Fig. 214: Shift Cable From/To Manual Lever Courtesy of CHRYSLER LLC 32. Connect gearshift cable to the bracket. 33. Connect gearshift cable to transaxle manual valve lever. Verify adjustment.
  • Page 134 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country 34. Install the battery tray. 35. Install the tie straps holding harness and ground cable to the battery tray. 36. Install the battery (2) and battery hold down bolt (3).
  • Page 135 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 217: Drive First Coast Courtesy of CHRYSLER LLC...
  • Page 136 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 218: Drive First EMCC Courtesy of CHRYSLER LLC...
  • Page 137 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 219: Drive Second Courtesy of CHRYSLER LLC...
  • Page 138 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 220: Drive Second EMCC Courtesy of CHRYSLER LLC...
  • Page 139 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 221: Drive Third Courtesy of CHRYSLER LLC...
  • Page 140 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 222: Drive Third EMCC Courtesy of CHRYSLER LLC...
  • Page 141 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 223: Drive Third Coast Courtesy of CHRYSLER LLC...
  • Page 142 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 224: Drive Fourth Courtesy of CHRYSLER LLC...
  • Page 143 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 225: Drive Fourth EMCC Courtesy of CHRYSLER LLC...
  • Page 144 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 226: Fourth Coast Courtesy of CHRYSLER LLC...
  • Page 145 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 227: Drive Fifth Courtesy of CHRYSLER LLC...
  • Page 146 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 228: Drive Fifth EMCC Courtesy of CHRYSLER LLC...
  • Page 147 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 229: Drive Sixth Courtesy of CHRYSLER LLC...
  • Page 148 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 230: Drive Sixth EMCC Courtesy of CHRYSLER LLC...
  • Page 149 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 231: Park Neutral Courtesy of CHRYSLER LLC...

  • Page 150: Specifications

    2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 232: Reverse Courtesy of CHRYSLER LLC SPECIFICATIONS SPECIFICATIONS SPECIFICATIONS DESCRIPTION SPECIFICATION Output Shaft Gear Drag Torque 3 to 8 in. lbs.
  • Page 151 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country GEAR TRAIN MEASUREMENTS Description Metric Standard Front Sun Gear Bushings 29.55 - 29.60 mm 1.163 - 1.165 in. Rear Carrier Bushing 29.75 - 30.00 mm...
  • Page 152 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Set Screw, Park Pawl Shaft Set Screw, Manual Lever Bolts, Valve Body Bolt, Detente Spring Bolts, Valve Body Oil Pan Plug, Pressure Tap...
  • Page 153 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 233: Splitter, Bearing/Gear - 1130 Courtesy of CHRYSLER LLC Fig. 234: Puller, Press - C-293-PA Courtesy of CHRYSLER LLC Fig. 235: Slide Hammer, Universal - C-637 Courtesy of CHRYSLER LLC Fig.
  • Page 154 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 237: Set, Dial Indicator - C-3339A Courtesy of CHRYSLER LLC Fig. 238: Slide Hammers - C-3752 Courtesy of CHRYSLER LLC Fig.
  • Page 155 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 241: Installer, Seal - C-4193A Courtesy of CHRYSLER LLC Fig. 242: Installer, Bearing - C-4213 Courtesy of CHRYSLER LLC Fig. 243: Trak-Lok Axle Tool - C-4487 Courtesy of CHRYSLER LLC Fig.
  • Page 156 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 245: Adapter, Plug - C-4996 Courtesy of CHRYSLER LLC Fig. 246: Remover, Bearing/Gear - L-4406 Courtesy of CHRYSLER LLC Fig. 247: Puller, Gear - L-4407A Courtesy of CHRYSLER LLC Fig.
  • Page 157 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 249: Fixture - L-4432 Courtesy of CHRYSLER LLC Fig. 250: Tool, Torque Measuring - L-4436-A Courtesy of CHRYSLER LLC Fig. 251: Remover, Cup - L-4518 Courtesy of CHRYSLER LLC Fig.
  • Page 158 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 253: Pad, Thrust - L-4539-2 Courtesy of CHRYSLER LLC Fig. 254: Adapter, Pressure - L-4559-2 Courtesy of CHRYSLER LLC Fig. 255: Splitter, Bearing - P-334 Courtesy of CHRYSLER LLC Fig.
  • Page 159 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 257: Installer, Bearing Cup - 5050A Courtesy of CHRYSLER LLC Fig. 258: Installer, Bearing - 5052 Courtesy of CHRYSLER LLC Fig.
  • Page 160 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 261: Installer, Seal - 5067 Courtesy of CHRYSLER LLC Fig. 262: Plier, Snap Ring - 6051A Courtesy of CHRYSLER LLC Fig.
  • Page 161 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 265: Thrust Button - 6055 Courtesy of CHRYSLER LLC Fig. 266: Disc, Spring Compressor - 6057 Courtesy of CHRYSLER LLC Fig.
  • Page 162 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 269: Special Bolts - 6260 Courtesy of CHRYSLER LLC Fig. 270: Installer, Gear - 6261 Courtesy of CHRYSLER LLC Fig. 271: Tip, Dial Indicator - 6268 Courtesy of CHRYSLER LLC Fig.
  • Page 163 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 273: Remover/Installer - 6302 Courtesy of CHRYSLER LLC Fig. 274: Installer, Bearing/Seal - 6536-A Courtesy of CHRYSLER LLC Fig. 275: Receiver, Ball Joint - 6756 Courtesy of CHRYSLER LLC Fig.
  • Page 164 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 277: Remover, Seal - 7794-A Courtesy of CHRYSLER LLC Fig. 278: Fixtures, End Play - 8266A Courtesy of CHRYSLER LLC Fig.
  • Page 165 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Courtesy of CHRYSLER LLC Fig. 281: Remover, Bearing - 8356 Courtesy of CHRYSLER LLC Fig. 282: Disconnect, Trans Cooler Line - 8875A Courtesy of CHRYSLER LLC Fig.
  • Page 166 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 284: Remover, Bearing Cup - 8913 Courtesy of CHRYSLER LLC Fig. 285: Brace - 8915 Courtesy of CHRYSLER LLC Fig. 286: Dipstick - 9336...
  • Page 167 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 287: Adapters 9613 Courtesy of CHRYSLER LLC Fig. 288: Plug - 9678 Courtesy of CHRYSLER LLC Fig. 289: Staking Tool - 9721...
  • Page 168 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 290: Installer, Bearing - 9723 Courtesy of CHRYSLER LLC Fig. 291: Compressor, Spring - 9725 Courtesy of CHRYSLER LLC Fig. 292: Installer, Piston - 9727...
  • Page 169 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 293: Blocks, Adapter - 9738 Courtesy of CHRYSLER LLC Fig. 294: Holder, Gear - 9739 Courtesy of CHRYSLER LLC Fig. 295: Air Pressure Testing Plate - 9741...
  • Page 170 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 296: Adapter, Puller - 9908 Courtesy of CHRYSLER LLC Fig. 297: Installer, Bearing - MD 998911 Courtesy of CHRYSLER LLC Fig.
  • Page 171 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 299: Tool, Compounder Shim - 9951 Courtesy of CHRYSLER LLC ACCUMULATOR DESCRIPTION DESCRIPTION Fig. 300: Accumulators Courtesy of CHRYSLER LLC...
  • Page 172 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country The 62TE has six accumulators and are all located in the case under the valve body. OPERATION OPERATION The function of an accumulator is to cushion the application of a frictional clutch element. When pressurized fluid is applied to a clutch circuit, the application force is dampened by fluid collecting in the respective accumulator chamber against the piston and spring(s).
  • Page 173 7 - OD 3 - LR ACCUMULATOR ACCUMULATOR 4 - 2/4 CLUTCH OIL SUPPLY SEAL 1. Install the accumulator as needed. 2. Install the valve body. See Transmission and Transfer Case/Automatic - 62TE/VALVE BODY - Installation. ASSEMBLY, INPUT CLUTCH DISASSEMBLY DISASSEMBLY...
  • Page 174 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 303: Tapping Reaction Plate Courtesy of CHRYSLER LLC 1 - #4 THRUST PLATE (SELECT) 2 - TAP DOWN REVERSE CLUTCH REACTION PLATE TO REMOVE OR INSTALL SNAP RING...
  • Page 175 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country 3. Remove reverse clutch snap ring (3). Fig. 305: Pry Reverse Clutch Reaction Plate Courtesy of CHRYSLER LLC 1 - REVERSE CLUTCH REACTION PLATE...
  • Page 176 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country 1 - SNAP RING 2 - REACTION PLATE 3 - CLUTCH DISC (2) 4 - CLUTCH PLATE (1) 5 - INPUT CLUTCH ASSEMBLY 5.
  • Page 177 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 308: Overdrive/Underdrive Shafts Courtesy of CHRYSLER LLC 1 - OVERDRIVE SHAFT 2 - #3 THRUST PLATE (3 TABS) 3 - #3 THRUST WASHER (5 TABS)
  • Page 178 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 309: Underdrive Clutch Assembly Courtesy of CHRYSLER LLC 1 - SNAP RING (TAPERED) 2 - OD/UD REACTION PLATE 3 - CLUTCH DISC...
  • Page 179 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 310: UD Spring Retainer Snap Ring Courtesy of CHRYSLER LLC 1 - SNAP RING PLIERS 2 - ARBOR PRESS RAM...
  • Page 180 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 311: Underdrive Clutch Piston, Spring & Retainer Courtesy of CHRYSLER LLC 1 - SNAP RING 2 - SPRING RETAINER 3 - SPRING...
  • Page 181 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 312: Input Hub Tapered Snap Ring Courtesy of CHRYSLER LLC 1 - INPUT SHAFT 2 - INPUT HUB SNAP RING (TAPERED SIDE UP WITH...
  • Page 182 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country retainer. Fig. 314: Pull Retainer From Piston Courtesy of CHRYSLER LLC 1 - OVERDRIVE/REVERSE PISTON 2 - INPUT CLUTCHES RETAINER 18. Separate clutch retainer (2) from OD/Reverse piston (1).
  • Page 183 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country 5 - OD/REVERSE PISTON 6 - RETURN SPRING 19. Using Disk 6057 (4) and an arbor press (1), compress return OD/Reverse piston return spring just enough to remove snap ring (3).
  • Page 184 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 317: Input Shaft Courtesy of CHRYSLER LLC 1 - ARBOR PRESS RAM 2 - SOCKET 3 - SEAL 4 - O-RINGS...
  • Page 185 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country 4 - SEAL, OUTER 5 - SEAL, INNER 6 - OD/REVERSE PISTON 7 - SEAL, INPUT SHAFT 8 - SHAFT, INPUT...
  • Page 186 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 320: Input Shaft Snap Ring Courtesy of CHRYSLER LLC 1 - INPUT SHAFT 2 - SCREWDRIVER (DO NOT SCRATCH BEARING...
  • Page 187 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country 3 - SNAP RING 4 - O-RING 3. Place OD/Reverse piston (1) return spring (2) and snap ring (3) into position.
  • Page 188 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 323: OD/Reverse Piston Courtesy of CHRYSLER LLC 1 - PUSH DOWN TO INSTALL OVERDRIVE/REVERSE PISTON 2 - INPUT CLUTCHES RETAINER 5.
  • Page 189 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 325: Input Clutch Hub, Retainer & OD/Reverse Piston Courtesy of CHRYSLER LLC 1 - SNAP RING (INPUT SHAFT) 2 - SNAP RING...
  • Page 190 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 326: Input Hub Tapered Snap Ring Courtesy of CHRYSLER LLC 1 - INPUT SHAFT 2 - INPUT HUB SNAP RING (TAPERED SIDE UP WITH...
  • Page 191 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 328: Seal Compressor Special Tool 5067 Courtesy of CHRYSLER LLC 1 - PISTON RETURN SPRING 2 - INSTALLER 5067 3 - INPUT SHAFT CLUTCHES RETAINER ASSEMBLY 10.
  • Page 192 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country 1 - SNAP RING 2 - SPRING RETAINER 3 - SPRING 4 - UD CLUTCH PISTON 5 - SEAL, OUTER 6 - SEAL, INNER 7 - INPUT CLUTCH ASSEMBLY 11.
  • Page 193 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 331: Install UD Spring Retainer & Snap Ring Courtesy of CHRYSLER LLC 1 - ARBOR PRESS RAM 2 - SNAP RING PLIERS...
  • Page 194 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Courtesy of CHRYSLER LLC 1 - CLUTCH PLATE 2 - ONE UD CLUTCH DISC 3 - CLUTCH DISC 14. Install the UD clutch pack (1, 3). Leave out upper disc (2), until snap ring is installed.
  • Page 195 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Courtesy of CHRYSLER LLC 1 - ONE UNDERDRIVE CLUTCH DISC 16. Install the last UD clutch disc (1). Fig. 335: OD/UD Reaction Plate...
  • Page 196 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country 1 - OVERDRIVE/UNDERDRIVE CLUTCHES REACTION PLATE TAPERED SNAP RING 2 - SCREWDRIVER (DO NOT SCRATCH REACTION PLATE) 18. Install the snap ring (1) using a screwdriver (2).
  • Page 197 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country 6 - INPUT CLUTCH ASSEMBLY 19. Refer to the illustration as necessary when performing the following steps. Fig. 338: Seating Tapered Snap...
  • Page 198 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 339: Input Clutch Assembly On Pressure Fixture Tool 8391 Courtesy of CHRYSLER LLC 1 - INPUT CLUTCH ASSEMBLY 2 - INPUT CLUTCH PRESSURE FIXTURE 8391...
  • Page 199 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 340: Set Up Dial Indicator To Measure UD Clutch Clearance Courtesy of CHRYSLER LLC 1 - DIAL INDICATOR 2 - UNDERDRIVE CLUTCH 22.
  • Page 200 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country 26. If necessary, select the proper reaction plate to achieve specifications: UNDERDRIVE REACTION PLATE THICKNESS 4659939AB 5.837-5.937 mm (0.230-0.234 in.) 4659940AB 6.147-6.248 mm (0.242-0.246 in.)
  • Page 201 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country RING 2 - SCREWDRIVER 28. Install OD pressure plate waved snap ring (1). Fig. 344: OD/Reverse Reaction Plate Courtesy of CHRYSLER LLC...
  • Page 202 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 345: Overdrive Clutch Assembly Courtesy of CHRYSLER LLC 1 - SNAP RING 2 - OD/REVERSE PRESSURE PLATE 3 - SNAP RING (WAVE)
  • Page 203 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 346: Flat Snap Ring Courtesy of CHRYSLER LLC 1 - ARBOR PRESS RAM 2 - COMPRESSOR 5059-A 3 - FLAT SNAP RING 31.
  • Page 204 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country 2 - OD/REVERSE REACTION PLATE 32. Measure OD clutch pack clearance. Set up dial indicator (1) on top of the OD/Reverse pressure plate.
  • Page 205 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 349: Reverse Clutch Assembly Courtesy of CHRYSLER LLC 1 - SNAP RING 2 - REACTION PLATE 3 - CLUTCH DISC (2)
  • Page 206 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country 2 - SCREWDRIVER 3 - REVERSE CLUTCH REACTION PLATE 38. Tap reaction plate (3) down to allow installation of the reverse clutch snap ring (1). Install reverse clutch snap ring (1).
  • Page 207 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 352: Measure Reverse Clutch Pack Clearance Courtesy of CHRYSLER LLC 1 - DIAL INDICATOR 2 - REVERSE CLUTCH 40. Set up a dial indicator (1) on the reverse clutch pack (2).
  • Page 208 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 353: Press Down On Reverse Clutch & Zero Indicator Courtesy of CHRYSLER LLC 1 - DIAL INDICATOR 2 - REVERSE CLUTCH 41.
  • Page 209 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 354: Underdrive Shaft Assembly Courtesy of CHRYSLER LLC 1 - UNDERDRIVE SHAFT ASSEMBLY 2 - #2 NEEDLE BEARING 46. Install the underdrive shaft assembly (1).
  • Page 210 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 356: No. 3 Thrust Plate Courtesy of CHRYSLER LLC 1 - OVERDRIVE SHAFT ASSEMBLY 2 - DABS OF PETROLATUM (FOR RETENTION) 3 - #3 THRUST PLATE (NOTE 3 TABS) 48.
  • Page 211 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Courtesy of CHRYSLER LLC 1 - OVERDRIVE SHAFT 2 - #3 THRUST PLATE (3 TABS) 3 - #3 THRUST WASHER (5 TABS)
  • Page 212 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 359: Bolts At Clamp Plate Courtesy of CHRYSLER LLC 2. Remove the clamp plate bolts and clamp plate. Fig. 360: Solenoid Pack Electrical Connect Courtesy of CHRYSLER LLC 3.
  • Page 213 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country INSTALLATION INSTALLATION Fig. 361: Bolts At Clamp Plate Courtesy of CHRYSLER LLC 1. Install the solenoid/pressure switch assembly. 2. Install mounting bolts (1) at clamp plate (2) and tighten to 6 N.m (50 in. lbs.).
  • Page 214 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 362: Solenoid Pack Electrical Connect Courtesy of CHRYSLER LLC 3. Connect the electrical connectors (1, 2) to the pressure control solenoid and line pressure sensors.
  • Page 215 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 364: Helical Shim Courtesy of CHRYSLER LLC 2. Remove the helical shim (1). Fig. 365: Planetary Gear Set Courtesy of CHRYSLER LLC...
  • Page 216 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country 1 - NEEDLE BEARING 9 - #2 PLANETARY NEEDLE CARRIER BEARING 10 - 6 - #2 SNAP 2 - SUN GEAR...
  • Page 217 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 367: Clip At Transfer Shaft Courtesy of CHRYSLER LLC NOTE: A new retaining clip will be used during assembly. 11. Discard the retaining clip (that was removed from the transfer/underdrive shaft.
  • Page 218 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country 13. Remove the split bearing (1) using a small pick (2). Fig. 369: Direct Clutch Courtesy of CHRYSLER LLC 14. Remove the direct clutch (1) from the low clutch.
  • Page 219 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 370: Exploded View Of Direct Clutch Courtesy of CHRYSLER LLC 1 - INTERNAL SNAP RING RETURN 9 - #2 THRUST...
  • Page 220 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country 20. Remove the inner and outer spline frictions (2, 3). Fig. 371: Direct Clutch Compressed Courtesy of CHRYSLER LLC 21. Install Compressor 8250 (2) over the direct clutch balance piston (3) and place onto a press (1).
  • Page 221 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 372: Exploded View Of Direct Clutch Courtesy of CHRYSLER LLC 1 - INTERNAL SNAP RING RETURN 9 - #2 THRUST...
  • Page 222 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 373: Needle Bearing Courtesy of CHRYSLER LLC 26. Remove the needle bearing (1) from the transfer shaft. Fig. 374: Overrunning Clutch Courtesy of CHRYSLER LLC 27.
  • Page 223 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 375: Tool 9908 Courtesy of CHRYSLER LLC 28. Remove the Bearing Retainer Assembly Remover 9908 (1) from the low clutch (2).
  • Page 224 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 377: Bearing Splitter 1130 Courtesy of CHRYSLER LLC 30. Using Bearing Splitter 1130 (2) and a press (3) remove the underdrive compounder bearing.
  • Page 225 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 378: Exploded View Of Low Clutch Courtesy of CHRYSLER LLC 1 - SNAP RING (SELECTABLE) 6 - RETURN SPRING 2 - CLUTCH HUB...
  • Page 226 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 380: Low Clutch Return Spring Courtesy of CHRYSLER LLC 36. Release pressure on press, remove compressor 9725 and the return spring (1).
  • Page 227 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 382: Seal Rings Courtesy of CHRYSLER LLC 38. Remove the seal rings (1) from the low clutch retainer (2). ASSEMBLY ASSEMBLY Fig.
  • Page 228 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Courtesy of CHRYSLER LLC CAUTION: Lube seal lips with ATF during installation, Use a twisting motion during installation to prevent seal lips from rolling over.
  • Page 229 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 385: Low Clutch Return Spring Courtesy of CHRYSLER LLC 3. Install the low clutch return spring (1) over the low clutch retainer (2).
  • Page 230 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country 6. Release pressure on press, remove Compressor 9725. Fig. 387: Exploded View Of Low Clutch Courtesy of CHRYSLER LLC 1 - SNAP RING (SELECTABLE) 6 -...
  • Page 231 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 388: Low Clutch Measurement Courtesy of CHRYSLER LLC 10. Using a Dial Indicator and air pressure measure the low clutch clearance, the clearance should be 0.48 - 0.76 mm (0.019 - 0.030 in.).
  • Page 232 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Courtesy of CHRYSLER LLC 11. Using Installer 6756 (2) and a Press (1), install the underdrive compounder bearing (3) to transfer shaft.
  • Page 233 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 391: Selectable Shim & Transfer Gear Courtesy of CHRYSLER LLC NOTE: The selectable shim will determine turning torque. 14. Install the selectable shim (3), transfer gear (2) and the transfer gear nut.
  • Page 234 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 393: LC Turning Torque Courtesy of CHRYSLER LLC 16. Check turning torque using an inch pound torque wrench. Turning torque should be between 8.0 to 18.0 in-lbs (drag), If more than 18.0 in-lbs (drag) choose a larger shim and recheck turning torque.
  • Page 235 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country 18. Install the Bearing Retainer Assembly Remover 9908 (1) onto the low clutch (2). Fig. 395: Overrunning Clutch Courtesy of CHRYSLER LLC 19.
  • Page 236 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country 20. Install the needle bearing (1) onto the transfer shaft. Fig. 397: Exploded View Of Direct Clutch Courtesy of CHRYSLER LLC...
  • Page 237 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 398: Direct Clutch Compressed Courtesy of CHRYSLER LLC 24. Install compressor 8250 (2) over the direct clutch balance piston (3) and place onto a press (1).
  • Page 238 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 399: Direct Clutch Courtesy of CHRYSLER LLC 32. Install the direct clutch (1) onto the low clutch. Fig. 400: Split Bearing Courtesy of CHRYSLER LLC 33.
  • Page 239 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 401: Direct Clutch Measurement Courtesy of CHRYSLER LLC 34. Using a Dial Indicator and air pressure measure the direct clutch clearance, the clearance should be 0.95 - 1.41 (0.037 - 0.056 in).
  • Page 240 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Courtesy of CHRYSLER LLC 35. Install the sun gear (2) onto the shaft. 36. Install the new retaining clip onto the transfer/underdrive shaft.
  • Page 241 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country 40. Install the thrust washer (7) on the front side of the annulus gear. 41. Install the snap ring (6) that holds the annulus gear.
  • Page 242 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 405: Planetary Gear Set - Output Hub Courtesy of CHRYSLER LLC 45. Install the planetary gear set/output hub (1) onto the direct clutch.
  • Page 243 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 406: Knee Blocker Courtesy of CHRYSLER LLC 1. Remove the battery. Refer to Electrical - Engine Systems/Battery System/BATTERY - Removal .
  • Page 244 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country NOTE: Make sure the lock tab on the gearshift cable is pressed before pulling the cable from the shifter housing. 4. Press the lock tab (2) on the gearshift cable (1) and pull the cable out of the shifter.
  • Page 245 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 409: Cable At Bulkhead Courtesy of CHRYSLER LLC 7. Disengage the grommet for the gearshift cable (2) from the bulkhead (1).
  • Page 246 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 410: Cable At Bulkhead Courtesy of CHRYSLER LLC NOTE: Make sure the rubber grommet in the bulkhead is fully seated to prevent water leaking into the passenger compartment.
  • Page 247 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 412: Gearshift Cable Courtesy of CHRYSLER LLC NOTE: Make sure the lock tab on the gearshift cable is fully seated after the gearshift cable is installed to the shifter housing.
  • Page 248 Fig. 413: Final Drive Assembly Courtesy of CHRYSLER LLC The 62TE's final drive system is driven by the underdrive compounder's output hub/carrier assembly. The final drive consists of the remote pinion gear, a ring gear, and a conventional differential assembly. A 23-tooth pinion...
  • Page 249 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 414: Remote Pinion Courtesy of CHRYSLER LLC 1 - REMOTE PINION GEAR BEARING RETAINER 2 - BEARING ROLLER (CONE) BEARING...
  • Page 250 OPERATION OPERATION The 62TE's final drive system is driven by the underdrive compounder's output hub/carrier assembly. The final drive consists of the remote pinion gear, a ring gear, and a conventional differential assembly. A 23-tooth pinion gear in mesh with a 79-tooth ring gear results in a final drive ratio of 3.43:1.
  • Page 251 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 416: Pinion Side Bearing Cone Courtesy of CHRYSLER LLC 1. Use Puller Set C-293-PA (1), Adaptors 9613 (2) and press plug 9678 remove the pinion side bearing cone (3).
  • Page 252 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country bearing cone. Fig. 418: Ring Gear-To-Case Bolts Courtesy of CHRYSLER LLC 1 - DIFFERENTIAL CASE 2 - PINION SHAFT RETAINER 3 - RING GEAR 4 - RING GEAR-TO-CASE BOLT 3.
  • Page 253 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 419: Ring Gear Courtesy of CHRYSLER LLC 1 - DIFFERENTIAL CASE 2 - RING GEAR 4. Separate ring gear (2) from differential case (1).
  • Page 254 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country 1 - DIFFERENTIAL SUPPORT 2 - DIFFERENTIAL CASE 3 - SCREWDRIVER 4 - RELIEF (2 @ 180° APART) 5. Separate differential cover (1) from case (2) using suitable screwdrivers at position.
  • Page 255 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 422: Side Gear Thrust Washer Courtesy of CHRYSLER LLC 1 - SIDE GEAR THRUST WASHER 7. Remove side gear thrust washer (1).
  • Page 256 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country 8. Remove side gear (1). Fig. 424: Pinion Shaft Courtesy of CHRYSLER LLC 1 - PINION SHAFT 9. Remove pinion shaft (1).
  • Page 257 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country 1 - PINION GEAR 2 - TABBED WASHER 3 - LOCATING TAB 4 - NOTCH 10. Remove pinion gears (1) and tabbed washers (2).
  • Page 258 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 427: Thrust Washer Courtesy of CHRYSLER LLC 1 - THRUST WASHER 12. Remove side gear thrust washer (1). 13. Inspect all components for excessive wear.
  • Page 259 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country 14. Using Remover 8356 (1) and a 12 mm hex head bolt as a press plug remove the small pinion bearing.
  • Page 260 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 430: Thrust Washer Courtesy of CHRYSLER LLC 1 - THRUST WASHER NOTE: The differential is serviced as an assembly. Differential service is limited to bearing cups and cones.
  • Page 261 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 432: Pinion Gear And Washer Courtesy of CHRYSLER LLC 1 - PINION GEAR 2 - TABBED WASHER 3 - LOCATING TAB 4 - NOTCH 3.
  • Page 262 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country 1 - PINION SHAFT 4. Install pinion shaft (1). Fig. 434: Differential Side Gear Courtesy of CHRYSLER LLC 1 - DIFFERENTIAL SIDE GEAR 5.
  • Page 263 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Courtesy of CHRYSLER LLC 1 - SIDE GEAR THRUST WASHER 6. Install side gear thrust washer (1) to case. Fig. 436: Differential Support...
  • Page 264 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 437: Ring Gear Courtesy of CHRYSLER LLC 1 - DIFFERENTIAL CASE 2 - RING GEAR 8. Install differential ring gear (2) to case (1).
  • Page 265 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country 1 - DIFFERENTIAL CASE 2 - PINION SHAFT RETAINER 3 - RING GEAR 4 - RING GEAR-TO-CASE BOLT NOTE: New bolts must be used.
  • Page 266 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 440: Ring Gear Side Bearing Courtesy of CHRYSLER LLC 12. Using Installer C-4213 (2) and a press (1), install differential bearing (3) to ring gear side of the differential.
  • Page 267 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 442: Small Side Pinion Bearing Courtesy of CHRYSLER LLC 14. Using Installer 9723 (1) and a press, install the small pinion bearing to the pinion shaft.
  • Page 268 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 443: Fluid Level To Temperature Chart Courtesy of CHRYSLER LLC 1. Verify that the vehicle is parked on a level surface.
  • Page 269 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country NOTE: When inserting dipstick special tool 9336A, excess insertion force may cause the dipstick to slip past the stop on the bracket in the transmission oil pan.
  • Page 270 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country NOTE: If the transaxle is disassembled for any reason, the fluid and filter should be changed. 1. Raise vehicle on a hoist. Refer to VEHICLE QUICK REFERENCE for proper procedures. Place a drain container with a large opening, under transaxle oil pan.
  • Page 271 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Courtesy of CHRYSLER LLC 1 - FRONT SUN GEAR ASSEMBLY 2 - #6 THRUST BEARING 3 - #7 THRUST BEARING 4 - REAR CARRIER/FRONT ANNULUS ASSEMBLY...
  • Page 272 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 445: 2/4 & Low/Reverse Clutches Courtesy of CHRYSLER LLC 1 - FRONT PLANET CARRIER/REAR ANNULUS 2 - 2/4 CLUTCH 3 - L/R CLUTCH...
  • Page 273 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country The Low/Reverse clutch is hydraulically applied in park, reverse, neutral, and first gears by pressurized fluid against the Low/Reverse clutch piston. When the Low/Reverse clutch is applied, the front planet carrier/rear annulus assembly is held or grounded to the transaxle case.
  • Page 274 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 447: Shift Knob Courtesy of CHRYSLER LLC 1. While holding the shift knob button (1) in install the shift knob (1) onto the shift mechanism shaft (4).
  • Page 275 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 448: Oil Pump Assembly Courtesy of CHRYSLER LLC 1 - PUMP BODY 2 - OUTER GEAR 3 - INNER GEAR...
  • Page 276 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country 1 - BOLT (6) 2 - PUMP BODY 3 - REACTION SHAFT SUPPORT When disassembling the transaxle it is necessary to inspect the oil pump for wear and damage.
  • Page 277 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 451: Oil Pump Assembly Courtesy of CHRYSLER LLC 1 - PUMP BODY 2 - OUTER GEAR 3 - INNER GEAR...
  • Page 278 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 452: Measuring Outer Gear-To-Pocket Courtesy of CHRYSLER LLC 1 - FEELER GAUGE 2 - OUTER GEAR 3 - PUMP BODY 4.
  • Page 279 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 454: Measuring Inner Gear-to-Crescent Courtesy of CHRYSLER LLC 1 - FEELER GAUGE 2 - OUTER GEAR 3 - CRESCENT 4 - INNER GEAR 7.
  • Page 280 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 455: Oil Pump Assembly Courtesy of CHRYSLER LLC 1 - PUMP BODY 2 - OUTER GEAR 3 - INNER GEAR...
  • Page 281 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 456: Reaction Support-To-Pump Body Bolts Courtesy of CHRYSLER LLC 1 - BOLT (6) 2 - PUMP BODY 3 - REACTION SHAFT SUPPORT 2.
  • Page 282 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 458: Upper Radiator Hose Courtesy of CHRYSLER LLC 4. Drain the radiator. Refer to Cooling - Standard Procedure . 5. Remove clamps (1) at the upper radiator hose (2).
  • Page 283 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country 7. Remove the bolts (1) holding the power steering lines (2). Fig. 460: Shift Cable From/To Manual Lever Courtesy of CHRYSLER LLC 8.
  • Page 284 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country 9. Remove the fasteners (1) and the Front Sound Damper Cover (2). Fig. 462: Valve Body Oil Pan Courtesy of CHRYSLER LLC 10.
  • Page 285 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country 11. Remove the solenoid pack connector (2) at valve body oil pan (1). Fig. 464: Wheel Opening Splash Shield Courtesy of CHRYSLER LLC 12.
  • Page 286 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 465: Ground Cable Courtesy of CHRYSLER LLC 15. Remove the bolt (2) at the ground cable (3). 16. Remove the clip (1) at the valve body pan.
  • Page 287 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 467: Bolts At Line Pressure Sensor Courtesy of CHRYSLER LLC 21. Remove the bolts (1) at the line pressure sensor.
  • Page 288 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 468: Bolts At Line Pressure Sensor Courtesy of CHRYSLER LLC 1. Install the line pressure sensor on to the valve body.
  • Page 289 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 470: Solenoid Connector At Transmission Courtesy of CHRYSLER LLC 7. Install the solenoid pack connector (2) at valve body oil pan.
  • Page 290 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 472: Ground Cable Courtesy of CHRYSLER LLC 10. Install the bolt at the ground cable and tighten to 10 N.m (90 in. lbs.).
  • Page 291 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 474: Wheel Opening Splash Shield Courtesy of CHRYSLER LLC 13. Move left side inner wheel splash shield (2) into place.
  • Page 292 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country 16. Install the bolts (1) holding the power steering lines (2) and tighten to 10 N.m (90 in. lbs.). Fig. 476: Shift Cable From/To Manual Lever Courtesy of CHRYSLER LLC 17.
  • Page 293 21. Install the battery and battery tray. Refer to Electrical - Engine Systems/Battery System/BATTERY - Installation . 22. Install the battery cables. 23. Fill transmission and road test. See Transmission and Transfer Case/Automatic - 62TE/FLUID - Standard Procedure. SENSOR, SPEED, TRANSMISSION OUTPUT...
  • Page 294 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 479: Speed Sensors Courtesy of CHRYSLER LLC The Output Speed Sensor (2) is a two-wire magnetic pickup device that generates AC signals as rotation occurs.
  • Page 295 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country OPERATION OPERATION Fig. 481: Speed Sensors Courtesy of CHRYSLER LLC The output speed sensor (2) is located at the rear of the case. It reads the rotation of the underdrive compounder output carrier.
  • Page 296 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 482: Speed Sensors Courtesy of CHRYSLER LLC 1. Unplug the electrical connector at the output speed sensor (2). Fig. 483: Speed Sensor O-Ring Courtesy of CHRYSLER LLC 2.
  • Page 297 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country INSTALLATION INSTALLATION Fig. 484: Speed Sensor O-Ring Courtesy of CHRYSLER LLC 1. Install a new O-ring (2). Fig. 485: Speed Sensors...
  • Page 298 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Courtesy of CHRYSLER LLC 2. Install output speed sensor (2) into case. Fig. 486: Speed Sensor O-Ring Courtesy of CHRYSLER LLC 3.
  • Page 299 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 487: Speed Sensors Courtesy of CHRYSLER LLC The Input Speed Sensor (1) is a two-wire magnetic pickup device that generates AC signals as rotation occurs.
  • Page 300 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country The Input Speed Sensor is bolted (1) to the transaxle case and uses a O-ring (2) to seal it to the transaxle case.
  • Page 301 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 490: Speed Sensors Courtesy of CHRYSLER LLC 1. Unplug the electrical connector at the input speed sensor (1). Fig. 491: Speed Sensor O-Ring Courtesy of CHRYSLER LLC 2.
  • Page 302 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country INSTALLATION INSTALLATION Fig. 492: Speed Sensor O-Ring Courtesy of CHRYSLER LLC 1. Install a new O-ring (2). Fig. 493: Speed Sensors...
  • Page 303 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Courtesy of CHRYSLER LLC 2. Install input speed sensor (1) into case. Fig. 494: Speed Sensor O-Ring Courtesy of CHRYSLER LLC 3.
  • Page 304 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 495: Speed Sensors Courtesy of CHRYSLER LLC The Transfer Shaft Speed Sensor (3) is a two-wire magnetic pickup device that generates AC signals as rotation occurs.
  • Page 305 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country transaxle case. OPERATION OPERATION Fig. 497: Speed Sensors Courtesy of CHRYSLER LLC The transfer shaft speed sensor (3) is located at the rear of the case (backside). It reads rotation of the front annulus/rear carrier assembly.
  • Page 306 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 498: Speed Sensors Courtesy of CHRYSLER LLC 1. Unplug the electrical connector at the transfer shaft sensor (3). Fig. 499: Speed Sensor O-Ring Courtesy of CHRYSLER LLC 2.
  • Page 307 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country INSTALLATION INSTALLATION Fig. 500: Speed Sensor O-Ring Courtesy of CHRYSLER LLC 1. Install a new O-ring (2). on the transfer shaft speed sensor (1).
  • Page 308 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Courtesy of CHRYSLER LLC 2. Install transfer shaft speed sensor (3) into case. Fig. 502: Speed Sensor O-Ring Courtesy of CHRYSLER LLC 3.
  • Page 309 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 503: TRS/Rooster Comb Courtesy of CHRYSLER LLC 1. Remove the valve body. See Transmission and Transfer Case/Automatic - 62TE/VALVE BODY - Removal 2. Remove the park rod assembly (2) from the TRS/rooster comb (1).
  • Page 310 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country 3. Remove the set screw (1) with a Allen wrench (3) at manual lever (2). Fig. 505: Roll Pin At Manual Lever Courtesy of CHRYSLER LLC 4.
  • Page 311 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country 5. Remove the manual lever (2) from case and inspect the bushing (3). Fig. 507: TRS 62TE Courtesy of CHRYSLER LLC 6.
  • Page 312 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country 7. Remove the manual lever seal (2). INSTALLATION INSTALLATION Fig. 509: Manual Lever Seal Courtesy of CHRYSLER LLC 1. Install a new manual lever oil seal (2) using socket (3).
  • Page 313 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 510: Manual Lever Courtesy of CHRYSLER LLC 2. Install the manual lever in the case up to the point of the TRS.
  • Page 314 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 512: Roll Pin At Manual Lever Courtesy of CHRYSLER LLC 4. Install the roll pin (3) to the TRS/rooster comb (1) using a pin punch (2).
  • Page 315 6. Install the park rod assembly (2) to the TRS/rooster comb (1) and place the park rod assembly into the guide assembly. 7. Place the park pawl pin into the park pawl tube. 8. Install the electrical connector. 9. Install the valve body. See Transmission and Transfer Case/Automatic - 62TE/VALVE BODY - Installation. SHIFTER, TRANSMISSION REMOVAL...
  • Page 316 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 515: Defroster Cover Courtesy of CHRYSLER LLC 1. Disconnect the negative battery cable. 2. Using a trim stick remove the defroster cover (1).
  • Page 317 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 517: Center Stack Cover Courtesy of CHRYSLER LLC 4. Remove the center stack cover (1). Fig. 518: Pull Cover Back Courtesy of CHRYSLER LLC 5.
  • Page 318 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 519: Ignition Switch Bezel Courtesy of CHRYSLER LLC 6. Remove the ignition switch bezel (1) from I/P cover (2). Fig. 520: Knee Blocker Courtesy of CHRYSLER LLC 7.
  • Page 319 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 521: Center Stack Lower Cover Courtesy of CHRYSLER LLC 8. Remove the I/P cover (3) (if equipped). Fig. 522: WIN & Shifter Electrical Connectors Courtesy of CHRYSLER LLC 9.
  • Page 320 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country 11. Unplug the electrical connectors (3, 4) at the WIN (1) and the shifter (2). Fig. 523: Screws At WIN Courtesy of CHRYSLER LLC 12.
  • Page 321 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country NOTE: Ensure the lock tab at the shifter housing (2) is depressed before pulling the cable from the shifter housing. 14. Remove the shift cable (1, 2) at the shifter.
  • Page 322 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 526: RHD Console Courtesy of CHRYSLER LLC 1. Remove the center console. Fig. 527: Shifter RHD Electrical Connector Courtesy of CHRYSLER LLC...
  • Page 323 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country 2. Remove the electrical connectors (1, 2 and 4) at the shifter. 3. Remove the shifter knob (1) by pulling up.
  • Page 324 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 529: Shifter Bracket Cable Courtesy of CHRYSLER LLC 6. Remove the cable from the shifter bracket (3, 4). Fig. 530: Shifter Nuts...
  • Page 325 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country 7. Remove the nuts (1) at the shifter (2). 8. Remove the shifter (2). INSTALLATION INSTRUMENT PANEL Fig. 531: Shifter Mounting Bolt Tightening Sequence Courtesy of CHRYSLER LLC 1.
  • Page 326 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 532: Shifter Cable Courtesy of CHRYSLER LLC NOTE: Ensure the lock tab is in the lock position after the cable is installed onto the shifter housing (2).
  • Page 327 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country 3. Install the WIN (2) and install the mounting screws (1). Fig. 534: WIN & Shifter Electrical Connectors Courtesy of CHRYSLER LLC 4.
  • Page 328 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country 5. Install the I/P cover (3). Fig. 536: Knee Blocker Courtesy of CHRYSLER LLC 6. Install the knee blocker (2). Fig. 537: Ignition Switch Bezel...
  • Page 329 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country 7. Install the shift knob. 8. Install the ignition switch bezel (1) to I/P cover (2). Fig. 538: Pull Cover Back Courtesy of CHRYSLER LLC 9.
  • Page 330 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country 10. Install the center stack top cover (1) back. 11. Install the cluster bezel. Fig. 540: Screws At Center Stack Cover Courtesy of CHRYSLER LLC 12.
  • Page 331 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country 13. Install the defroster cover (1). 14. Connect the battery cable. FLOOR Fig. 542: Shifter Nuts Courtesy of CHRYSLER LLC 1. Install the shifter (2) onto the stud plate (3).
  • Page 332 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 543: Shifter Bracket Cable Courtesy of CHRYSLER LLC 3. Install the cable at the shifter (2, 3). Fig. 544: Shifter Gate Cable...
  • Page 333 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country 4. Install the select gate (5). 5. Install the shifter knob (1). 6. Install the electrical connectors (1, 2 and 4) at the shifter.
  • Page 334 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 546: Relay At Core Support Courtesy of CHRYSLER LLC 1. Remove the engine cover. 2. Remove the battery and battery tray. Refer to Electrical - Engine Systems/Battery System/BATTERY - Removal .
  • Page 335 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country 4. Drain the radiator. Refer to Cooling - Standard Procedure . 5. Remove clamps (1) at the upper radiator hose (2).
  • Page 336 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 549: Shift Cable From/To Manual Lever Courtesy of CHRYSLER LLC 8. Remove the shift cable (1) from the manual lever (2).
  • Page 337 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country 11. Remove the top valve body oil pan (1) bolts. Fig. 552: Solenoid Connector At Transmission Courtesy of CHRYSLER LLC 12. Remove the solenoid pack connector (2) at valve body oil pan (1).
  • Page 338 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country 13. Raise the vehicle on a hoist. 14. Remove the front left side inner wheel splash screws from front side of wheel opening (1) and fold shield (2) back.
  • Page 339 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 555: Pressure Tap Plug Courtesy of CHRYSLER LLC 19. Remove the pressure tap plug (2) at valve body oil pan.
  • Page 340 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country 22. Remove the bolt (1) at the pressure control solenoid. 23. Remove the pressure control sensor from the valve body. INSTALLATION INSTALLATION Fig.
  • Page 341 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 558: Valve Body Oil Pan Courtesy of CHRYSLER LLC 3. Install the valve body oil pan, use a bead of MOPAR® ATF RTV (MS-GF41).
  • Page 342 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country 7. Install the solenoid pack connector (2) at valve body oil pan. 8. Raise and support the vehicle. Fig. 560: Valve Body Oil Pan Courtesy of CHRYSLER LLC 9.
  • Page 343 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country 10. Install the bolt at the ground cable and tighten to 10 N.m (90 in. lbs.). 11. Install the clip to the valve body oil pan.
  • Page 344 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country 14. Install the left side inner wheel splash shield screws (1). 15. Lower the vehicle. Fig. 564: Power Steering Lines Courtesy of CHRYSLER LLC 16.
  • Page 345 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country 17. Install shift cable (1) to manual lever (2). Fig. 566: Upper Radiator Hose Courtesy of CHRYSLER LLC 18. Install upper radiator hose (2) and clamps (1).
  • Page 346 21. Install the battery and battery tray. Refer to Electrical - Engine Systems/Battery System/BATTERY - Installation . 22. Install the battery cables. 23. Fill transmission and road test. See Transmission and Transfer Case/Automatic - 62TE/FLUID - Standard Procedure. SWITCH, AUTOSTICK...
  • Page 347 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 568: Ignition Key/Switch Positions Courtesy of CHRYSLER LLC 1 - LOCK 2 - ACC 3 - ON 4 - START The Brake Transmission Shifter/Ignition Interlock (BTSI) is a solenoid operated system that prevents the transmission gear shifter from being moved out of PARK without a driver in place.
  • Page 348 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 569: Ignition Key/Switch Positions Courtesy of CHRYSLER LLC 1 - LOCK 2 - ACC 3 - ON 4 - START The Brake Transmission Shifter/Ignition Interlock (BTSI) is engaged whenever the ignition switch is in the LOCK or ACC position.
  • Page 349 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 570: Shift Interlock Courtesy of CHRYSLER LLC When service brake pedal is not depressed the solenoid rotating arm (2) is free to rotate. The shifter gate pin (1) hits the blocking arm (3) and is prevented from moving from park.
  • Page 350 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 571: Ignition Key/Switch Positions Courtesy of CHRYSLER LLC 1 - LOCK 2 - ACC 3 - ON 4 - START The following chart describes the normal operation of the Brake Transmission Shift Interlock (BTSI) system.
  • Page 351 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country assembly. If the above test pass and the shifter can still be moved freely in and out of PARK without the brake pedal depressed, replace shifter assembly.
  • Page 352 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 572: Torque Converter Assembly Courtesy of CHRYSLER LLC 1 - TURBINE 2 - IMPELLER 3 - HUB 4 - STATOR...
  • Page 353 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 573: Impeller Courtesy of CHRYSLER LLC 1 - ENGINE FLEXPLATE 4 - ENGINE ROTATION 2 - OIL FLOW FROM IMPELLER SECTION...
  • Page 354 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 574: Turbine Courtesy of CHRYSLER LLC 1 - TURBINE VANE 2 - ENGINE ROTATION 3 - INPUT SHAFT 4 - PORTION OF TORQUE CONVERTER COVER...
  • Page 355 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 575: Stator Location Courtesy of CHRYSLER LLC 1 - STATOR 2 - IMPELLER 3 - FLUID FLOW 4 - TURBINE The stator assembly (1) is mounted on a stationary shaft which is an integral part of the oil pump.
  • Page 356 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 576: Torque Converter Clutch (TCC) Courtesy of CHRYSLER LLC 1 - IMPELLER FRONT COVER 2 - THRUST WASHER ASSEMBLY 3 - IMPELLER...
  • Page 357 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 577: Torque Converter Fluid Operation Courtesy of CHRYSLER LLC 1 - APPLY PRESSURE 3 - RELEASE PRESSURE 2 - THE PISTON MOVES SLIGHTLY...
  • Page 358 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 578: Stator Operation Courtesy of CHRYSLER LLC 1 - DIRECTION STATOR WILL FREE WHEEL DUE TO OIL PUSHING ON BACKSIDE OF...
  • Page 359 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country REMOVAL REMOVAL 1. Remove transmission and torque converter from vehicle. See Transmission and Transfer Case/Automatic - 62TE - Removal. 2. Place a suitable drain pan under the converter housing end of the transmission.
  • Page 360 7. If necessary, temporarily secure converter with C-clamp attached to the converter housing. 8. Install the transmission in the vehicle. See Transmission and Transfer Case/Automatic - 62TE - Installation. 9. Fill the transmission with the recommended fluid. See Transmission and Transfer Case/Automatic - 62TE/FLUID - Standard Procedure.
  • Page 361 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country The manual valve is operated by the mechanical shift linkage. Its primary responsibility is to send line pressure to the appropriate hydraulic circuits and solenoids. The valve has three operating ranges or positions.
  • Page 362 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 580: Shift Cable From/To Manual Lever Courtesy of CHRYSLER LLC 1. Remove the engine cover. 2. Remove the negative battery.
  • Page 363 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country 7. Remove the fasteners (1) and the Front Sound Damper Cover (2). Fig. 582: Valve Body Pan Courtesy of CHRYSLER LLC 8.
  • Page 364 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country 9. Remove the solenoid pack connector (2) at valve body oil pan (1). 10. Raise the vehicle on a hoist. 11. Remove the front left side inner wheel splash screws from front side of wheel opening.
  • Page 365 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 585: Connector At Transmission Courtesy of CHRYSLER LLC 16. Remove the electrical connector (1) at the valve body (2). Fig. 586: Detent Spring Courtesy of CHRYSLER LLC 17.
  • Page 366 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 587: Valve Body Bolts Courtesy of CHRYSLER LLC 19. Remove the twenty one valve body to case bolts (1). Fig. 588: Oil Transfer Tubes Courtesy of CHRYSLER LLC 20.
  • Page 367 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country valve body to clear the manual valve pin past the slot in the rooster comb. DISASSEMBLY DISASSEMBLY Fig. 589: Solenoid Pack Electrical Connect Courtesy of CHRYSLER LLC 1.
  • Page 368 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 590: Bolts At Clamp Plate Courtesy of CHRYSLER LLC 2. Remove the bolts (1) at the transfer plate (2) and remove the transfer plate.
  • Page 369 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 592: Bolts At Line Pressure Sensor Courtesy of CHRYSLER LLC 4. Remove the bolts (1) at the line pressure sensor (2).
  • Page 370 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 594: Bolts At Transfer Plate Courtesy of CHRYSLER LLC 7. Remove the bolts (1) at the clamping plate (2). Fig. 595: Transfer Plate Courtesy of CHRYSLER LLC 8.
  • Page 371 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 596: Outer Separator Plate Courtesy of CHRYSLER LLC 9. Remove the valve body cover (1). Fig. 597: Inner Separator Plate Courtesy of CHRYSLER LLC 10.
  • Page 372 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 598: Tapered Bore And Check Balls Courtesy of CHRYSLER LLC NOTE: The valve body contains some check balls that are pressed into a tapered bore (1).
  • Page 373 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 599: Exploded View Of Valve Body Courtesy of CHRYSLER LLC 1 - CONVERTER CLUTCH SWITCH VALVE 6 - MANUAL VALVE...
  • Page 374 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country NOTE: Tag all valve/spring assemblies for reassembly identification. 12. Remove valves from valve body. ASSEMBLY ASSEMBLY Fig. 600: Exploded View Of Valve Body...
  • Page 375 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country CONVERTER CLUTCH 4 - DC SWITCH VALVE CONTROL VALVE 5 - LC SWITCH VALVE NOTE: Use exploded view in illustration for assembly.
  • Page 376 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 602: Inner Separator Plate Courtesy of CHRYSLER LLC 3. Install the inner separator plate (1). Fig. 603: Outer Separator Plate Courtesy of CHRYSLER LLC 4.
  • Page 377 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 604: Transfer Plate Courtesy of CHRYSLER LLC 5. Install the transfer plate (1). Fig. 605: Bolts At Transfer Plate Courtesy of CHRYSLER LLC...
  • Page 378 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 606: Bolt At VFS 62TE Courtesy of CHRYSLER LLC 7. Install the pressure control solenoid on to the valve body.
  • Page 379 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country 10. Install the bolts (1) to the pressure control sensor and tighten to 6 N.m (50 in. lbs.). Fig. 608: Solenoid Pack At Valve Body Courtesy of CHRYSLER LLC 11.
  • Page 380 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country 12. Turn valve body over and install the clamp plate (2) onto the valve body. 13. Install the clamp plate bolts and tighten to 6 N.m (50 in. lbs.).
  • Page 381 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 611: 2/4 Clutch Oil Supply Seal Courtesy of CHRYSLER LLC 1. Raise the vehicle on the hoist. 2. Install a NEW 2/4 clutch oil seal (1).
  • Page 382 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 613: Oil Transfer Tubes Courtesy of CHRYSLER LLC 4. Insure the manual lever is fully forward to keep the manual valve pin (3) from binding.
  • Page 383 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country 7. Install the twenty one valve body to case bolts and tighten to 6 N.m (50 in. lbs.). Fig. 615: Detent Spring Courtesy of CHRYSLER LLC 8.
  • Page 384 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country 10. Install the electrical connector (1) at the valve body. 11. Lower the hoist. Fig. 617: Valve Body Oil Pan Courtesy of CHRYSLER LLC 12.
  • Page 385 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country Fig. 618: Solenoid Connector At Transmission Courtesy of CHRYSLER LLC 16. Install the solenoid pack connector (2) at valve body oil pan.
  • Page 386 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country...
  • Page 387 2009 Chrysler Town & Country LX 2009 AUTOMATIC TRANSMISSION 62TE - Service Information - Grand Caravan, Town & Country...

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