SICK M4000 Advanced Operating Instructions Manual
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SICK M4000 Advanced Operating Instructions Manual

Multiple light beam safety device
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O P E R A T I N G I N S T R U C T I O N S
M4000 Advanced,
M4000 Advanced A/P and
M4000 Area 60/80
Multiple Light Beam Safety Device
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Do you have a question about the M4000 Advanced and is the answer not in the manual?

Questions and answers

Steven Reaves
April 15, 2025

Installed 2 brand new M4000 light curtains. I have 24VDC across pins 7 and 2 and I do not have any lights on the sender or receiver. Looks as if I don't have power at all but I do. Ant suggestions

0
1 comments:
Mr. Anderson
April 15, 2025

If the SICK M4000 Advanced light curtains are not powering on despite 24VDC across pins 7 and 2, the issue could be due to incorrect wiring, a faulty device, or missing connections required for operation (such as the test input or OSSD connections). Ensure all necessary system connections, including the test input on pin 3 and other required pins per the system connection diagram (chapter 6.1), are properly wired and functional.

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Summary of Contents for SICK M4000 Advanced

  • Page 1 O P E R A T I N G I N S T R U C T I O N S M4000 Advanced, M4000 Advanced A/P and M4000 Area 60/80 Multiple Light Beam Safety Device...

  • Page 2: Yt72/2016

    This document is protected by the law of copyright, whereby all rights established therein remain with the company SICK AG. Reproduction of this document or parts of this document is only permissible within the limits of the legal determination of Copyright Law. Alteration or abridgement of the document is not permitted without the explicit written approval of the company SICK AG.

  • Page 3: Table Of Contents

    Muting using two sensors, serial placement (one sensor pair in the hazardous area), with additional signal C1, exit monitoring with End of muting by ESPE...........32 8010797/YT72/2016-02-19 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
  • Page 4 7.2.3 Mounting with side bracket.............. 74 7.2.4 Mounting with rigid mounting bracket ..........76 7.2.5 Mounting with pivoting mounting bracket........78 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010797/YT72/2016-02-19 Subject to change without notice...
  • Page 5 SICK support..................... 105 12.3 Error displays of the LEDs................106 12.4 Error displays of the 7Esegment display............107 12.5 Extended diagnostics..................112 8010797/YT72/2016-02-19 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
  • Page 6 Checklist for the manufacturer ................142 15.3 Alignment templates ..................143 15.4 Alignment instructions..................145 15.5 List of tables .....................147 15.6 List of illustrations ....................149 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010797/YT72/2016-02-19 Subject to change without notice...

  • Page 7: About This Document

    General information on accident prevention using opto-electronic protective devices can be found in the SICK brochure “Safe Machines with opto-electronic protective devices”. We also refer you to the SICK homepage on the Internet at www.sick.com. Note Here you will find information on:...

  • Page 8: Scope

    If reference is made in this document to sens:Control devices, safety controllers and network solutions are meant. The UE403 safety relay is an accessory for the SICK M4000 Advanced multiple light beam UE403 safety device. It extends the technical application possibilities of the M4000 Advanced.

  • Page 9: Symbols Used

    8010797/YT72/2016-02-19 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...

  • Page 10: On Safety

    Transparent objects are not detected. Depending on the application, mechanical protective devices may be required in addition to the M4000 system. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010797/YT72/2016-02-19 Subject to change without notice...

  • Page 11: Correct Use

    All warranty claims against SICK AG are forfeited in the case of any other use, or altera- tions being made to the system, even as part of their mounting or installation.

  • Page 12: Environmental Protection

    Metal recycling (aluminium) Circuit boards, cable, connector and Electronic recycling electrical connecting pieces Packaging Cardboard, paper Paper/cardboard recycling Polyethylene packaging Plastic recycling © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010797/YT72/2016-02-19 Subject to change without notice...

  • Page 13: Product Description

    M4000 Area 80: – corresponds: 80 mm resolution – length of the monitored area 600-1800 mm – scanning range 70 m 8010797/YT72/2016-02-19 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...

  • Page 14: Operating Principle Of The Device

    M4000 Advanced A/P M4000 Advanced A/P Beam separation Dimension of the light path between M4000 Advanced A/P and M4000 Passive (deflector unit) © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010797/YT72/2016-02-19 Subject to change without notice...
  • Page 15 M4000 Advanced The M4000 Advanced multiple light beam safety device is available with 2, 3 or 4 beams. Other configurations with up to 12 beams are possible on request. The maximum scanning range (dimension of the light path between sender and receiver) is 70 m.

  • Page 16: Application Examples

    M4000 Advanced multiple light beam safety device Fig. 5: Access protection with an M4000 Advanced A/P multiple light beam safety device © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010797/YT72/2016-02-19 Subject to change without notice...

  • Page 17: Access Protection On Several Sides With The Aid Of Deflector Mirrors

    You can secure two sides of a hazardous area by using one deflector mirror (see Fig. 7), with two deflector mirrors you can secure three sides (see Fig. 8). 8010797/YT72/2016-02-19 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
  • Page 18 (see chapter 5.4 “Scanning range” on page 42ff). You can extend the M4000 Advanced A/P multiple light beam safety device with a maxi- mum of one deflector mirror. © SICK AG • Industrial Safety Systems • Germany • All rights reserved...

  • Page 19: Controls And Status Indicators

    Point not visible: The bottom edge of the numbers on the 7Esegment display is pointing towards the LED display. Device symbol M4000 Advanced (sender or receiver), M4000 Advanced (A/P) or M4000 Area (sender or receiver), context menu Open device window, parameter node General.

  • Page 20: Status Indicators Of The Sender

    Operation with code 2 (only after switching on) Other All other displays are error messages. Please refer to chapter 12 “Fault displays diagnosis” on page 105. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010797/YT72/2016-02-19 Subject to change without notice...

  • Page 21: Status Indicators Of The Receiver Or Of The M4000 Advanced A/P

    Operation with code 2 (only after switching on) Other All other displays are error messages. Please refer to chapter 12 “Fault displays diagnosis” on page 105. 8010797/YT72/2016-02-19 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...

  • Page 22: Muting

    Chapter 4 Operating Instructions M4000 Adv., Adv. A/P, Area Muting When using the muting functions of the M4000 Advanced please observe the operating Note instructions of the corresponding UE403 or sens:Control device. Pay attention to the following safety notes! Muting is only allowed to be activated during the period when the material to be trans- ported (e.g.

  • Page 23: Muting Principle

    Exception: With the Exit monitoring function activated (see sections 4.2.3 and 4.2.4 from page 30), multiple material transport within a muting cycle is not possible. 8010797/YT72/2016-02-19 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...

  • Page 24: Muting Sensors

    WS27/WE27 WS280/WE280 Note For the selection and settings for the SICK optical muting sensors in muting applications, the following applies: Outputs must be PNP switching. Other series are possible. Pay attention to the output signals in chapter 6.2.

  • Page 25: Muting Lamp

    To signal muting, the use of a muting lamp or a muting status signal is stipulated. The muting lamp signals the temporary muting. You can use an external lamp (monitored/not monitored) or the integrated LED on the M4000 Advanced multiple light beam safety device (not monitored).

  • Page 26: Muting With Two Sensors (One Sensor Pair), Crossed Placement

    Tab. 6: Conditions for muting Condition Description with two sensors, crossed A1 & A2 Muting applies as long as this condition is met. placement © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010797/YT72/2016-02-19 Subject to change without notice...
  • Page 27 – Monitoring of the total muting time, see page 51 ff. – End of muting by ESPE, see page 53 ff. 8010797/YT72/2016-02-19 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...

  • Page 28: Muting With Two Sensors (One Sensor Pair), Crossed Placement, And An Additional Signal C1

    (e.g. A1 and A2) are active. A1 & A2 Muting applies as long as this condition is met. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010797/YT72/2016-02-19 Subject to change without notice...
  • Page 29 – Monitoring of the total muting time, see page 51 ff. – End of muting by ESPE, see page 53 ff. 8010797/YT72/2016-02-19 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...

  • Page 30: Muting Using Two Sensors, Serial Placement (One Sensor Pair In The Hazardous Area), Exit Monitoring With End Of Muting By Espe

    A1 & ESPE or Muting applies as long as this condition is met. The muting A2 & ESPE or ESPE hold time counts down. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010797/YT72/2016-02-19 Subject to change without notice...
  • Page 31 – Sensor test, see page 50ff. – Concurrence monitoring, see page 51ff. – Monitoring of the total muting time, see page 51ff. 8010797/YT72/2016-02-19 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...

  • Page 32: Muting Using Two Sensors, Serial Placement (One Sensor Pair In The Hazardous Area), With Additional Signal C1, Exit Monitoring With End Of Muting By Espe

    A1 & ESPE or Muting applies as long as this condition is met. The muting A2 & ESPE hold time counts down. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010797/YT72/2016-02-19 Subject to change without notice...
  • Page 33 – Sensor test, see page 50ff. – Concurrence monitoring, see page 51ff. – Monitoring of the total muting time, see page 51ff. 8010797/YT72/2016-02-19 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...

  • Page 34: Muting With Four Sensors (Two Sensor Pairs), Serial Placement

    Muting applies as long as this condition is met. The second (or A1 & A2) sensor pair is activated as a function of the direction of trans- port of the material. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010797/YT72/2016-02-19 Subject to change without notice...
  • Page 35 – Monitoring of the total muting time, see page 51 ff. – End of muting by ESPE, see page 53 ff. – Sequence monitoring, see page 55 ff. 8010797/YT72/2016-02-19 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...

  • Page 36: Muting With Four Sensors (Two Sensor Pairs), Parallel Placement

    Muting applies as long as this condition is met. The second (or A1 & A2) sensor pair is activated as a function of the direction of trans- port of the material. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010797/YT72/2016-02-19 Subject to change without notice...
  • Page 37 – Monitoring of the total muting time, see page 51 ff. – End of muting by ESPE, see page 53 ff. 8010797/YT72/2016-02-19 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...

  • Page 38: Configurable Functions

    The person who makes the change is also responsible for the correct protective function of the device. When making configuration changes, please always use the password hierar- chy provided by SICK to ensure that only authorised persons make changes to the configu- ration. The SICK service team is available to provide assistance if required.
  • Page 39 The reset button prevents the accidental and inadvertent operation of the external restart Recommendation button. The operator must first acknowledge the safe state with the reset button. 8010797/YT72/2016-02-19 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...

  • Page 40: Beam Coding

    After switching on, the 7Esegment display of sender and receiver will briefly display the coding. Device symbol M4000 Advanced (sender or receiver), M4000 Advanced (A/P) or M4000 Area (sender or receiver), context menu Open device window, parameter node General. © SICK AG • Industrial Safety Systems • Germany • All rights reserved...

  • Page 41: Application Diagnostic Output (Ado)

    (receiver), context menu Open device window, parameter node General. With external device monitoring activated, the OSSD status function cannot be configured as active LOW. 8010797/YT72/2016-02-19 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...

  • Page 42: Scanning Range

    The scanning ranges with deflector mirrors given apply for beam deflections between 80° and 110°. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010797/YT72/2016-02-19 Subject to change without notice...

  • Page 43: Scanning Range Of The M4000 Advanced

    5.4.1 Scanning range of the M4000 Advanced You can set the M4000 Advanced multiple light beam safety device to two different scan- ning ranges. The effective scanning range is dependent here upon the dimension of the light path between sender and receiver and the number of deflector mirrors and additional front screens used.

  • Page 44: Scanning Range Of The M4000 Advanced A/P

    Device symbol M4000 Advanced (A/P), context menu Open device window, parameter node General. The maximum effective scanning range is dependent here on the number of deflections between the M4000 Advanced A/P and the M4000 Passive and the number of additional front screens used (see Tab. 16). Tab. 16: Maximum effective...

  • Page 45: Scanning Range Of The M4000 Area 60/80

    On the utilisation of this protective field width, it must be expected the orange LED will illuminate (cleaning or realignment required). The system then only has a reserve of 30 %. 8010797/YT72/2016-02-19 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...

  • Page 46: External Device Monitoring (Edm)

    “External device monitoring (EDM)” on page 86. Device symbol M4000 Advanced (receiver), M4000 Advanced (A/P) or M4000 Area (receiver), context menu Open device window, parameter node General. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010797/YT72/2016-02-19 Subject to change without notice...

  • Page 47: Sender Test

    Chapter 5 M4000 Adv., Adv. A/P, Area Sender test The function Sender test is not available with the M4000 Advanced A/P. Note The M4000 sender has a test input on pin 3 for checking the sender and the related receiver. During the test, the sender no longer emits light beams.

  • Page 48: Configurable Muting Functions

    The person who makes the change is also responsible for the correct protective function of the device. When making configuration changes, please always use the password hierar- chy provided by SICK to ensure that only authorised persons make changes to the configu- ration. The SICK service team is available to provide assistance if required.
  • Page 49 Information on the possible combinations of additional signal C1 and on connection can be found in section 6.10 “Combinable muting functions and facilities for connecting” from page 63. 8010797/YT72/2016-02-19 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...

  • Page 50: Sensor Test

    Tab. 21: Output signals of Non-testable sensors output Status non-testable sensors HIGH Activated, material detected Deactivated, no material detected © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010797/YT72/2016-02-19 Subject to change without notice...

  • Page 51: Time Monitoring

    In combination with the Exit monitoring function use the End of muting by ESPE function. Device symbol M4000 Advanced (receiver) or M4000 Advanced (A/P), context menu Open device window, parameter node Muting configuration. 8010797/YT72/2016-02-19 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...

  • Page 52: Sensor Gap Monitoring

    ESPE is monitored. Configure belt stop by allocating the signal for belt stop to the related connection using drag and drop. Device symbol M4000 Advanced (receiver) or M4000 Advanced (A/P), context menu Open device window, parameter node I/O configuration.

  • Page 53: End Of Muting By Espe

    You can use the Exit monitoring function if material is allowed to move out of the hazard- ous area while a person is however not allowed enter. 8010797/YT72/2016-02-19 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
  • Page 54 ESPE function or configure the Total muting time. Device symbol M4000 Advanced (receiver) or M4000 Advanced (A/P), context menu Open device window, parameter node Muting configuration. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010797/YT72/2016-02-19 Subject to change without notice...

  • Page 55: Direction Detection

    Device symbol M4000 Advanced (receiver) or M4000 Advanced (A/P), context menu Open device window, parameter node Muting configuration. 8010797/YT72/2016-02-19 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...

  • Page 56: Partial Blanking

    The partial blanking is not signalled by the muting lamp. Device symbol M4000 Advanced (receiver), context menu Open device window, para- meter node Muting configuration and parameter node Partial blanking. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010797/YT72/2016-02-19 Subject to change without notice...

  • Page 57: Partial Blanking/Muting Changeover

    Tab. 25: Selection of the type Input C1 Type of muting of muting as a function of the Partial blanking/muting input signal Partial blanking HIGH Muting 8010797/YT72/2016-02-19 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
  • Page 58 63. Device symbol M4000 Advanced (receiver) or M4000 Advanced (A/P), context menu Open device window, parameter node Muting configuration. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010797/YT72/2016-02-19 Subject to change without notice...

  • Page 59: Override

    Override +24 V DC EDM (PIN 6) +24 V DC OSSD1 (PIN 3) +24 V DC OSSD2 (PIN 4) Key-operated switch 8010797/YT72/2016-02-19 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...

  • Page 60: Override Realised With The Integrated Override Function

    UE403 or sens:Control device. Configure override by allocating a control switch for reset/override to the related connection using drag and drop. Device symbol M4000 Advanced (receiver) or M4000 Advanced (A/P), context menu Open device window, parameter node I/O configuration.
  • Page 61 If the permissible number of override statuses has been exceeded, the system changes to the lock4out status and the 7Esegment display indicates the error message 8010797/YT72/2016-02-19 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...

  • Page 62: Monitoring The Muting Lamp

    Device symbol M4000 Advanced (receiver) or M4000 Advanced (A/P), context menu Open device window, parameter node Muting configuration. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010797/YT72/2016-02-19 Subject to change without notice...

  • Page 63: Combinable Muting Functions And Facilities For Connecting

    11 of M4000 cannot be used in an IP 67 environment. It is only possible to connect Reset/Override (combined) on the M4000 in conjunction with an UE403 or sens:Control device. 8010797/YT72/2016-02-19 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...

  • Page 64: Mounting

    The applicable legal and official regulations apply to the use and mounting of the protec- Note tive device. These regulations vary depending on the application. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010797/YT72/2016-02-19 Subject to change without notice...

  • Page 65: Minimum Distance To The Hazardous Area

    Height of the hazardous area Hazar- dous point Direction of approach M4000 Height of the beams above the floor 8010797/YT72/2016-02-19 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
  • Page 66 T = 290 ms + 30 ms = 320 ms = 0,32 s S = 1600 × 0,32 + 1100 = 1612 mm © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010797/YT72/2016-02-19 Subject to change without notice...
  • Page 67 Fig. 36: Minimum distance to the hazardous point for non- perpendicular approach M4000 Direction of approach M4000 Parallel approach Angular approach 8010797/YT72/2016-02-19 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...

  • Page 68: Minimum Distance To Reflective Surfaces

    Field of view Minimum distance a Distance D sender–receiver The field of view of the sender and receiver optics is identical. Note © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010797/YT72/2016-02-19 Subject to change without notice...

  • Page 69: Steps For Mounting The Device

    Fig. 39: Sender and receiver must not be rotated 180° with respect to each other 8010797/YT72/2016-02-19 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
  • Page 70 Mounting with Omega bracket Mounting with swivel mount bracket Mounting with side bracket Mounting with rigid mounting bracket Mounting with pivoting mounting bracket © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010797/YT72/2016-02-19 Subject to change without notice...

  • Page 71: Mounting With Omega Bracket

    The safety light curtain can be mounted and also subsequently adjusted using just one screw. 8010797/YT72/2016-02-19 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...

  • Page 72: Mounting With Swivel Mount Bracket

    Higher torques can damage the bracket; lower torques provide inadequate protection against vibration. Fig. 43: Composition of the swivel mount bracket Part No. 2030510 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010797/YT72/2016-02-19 Subject to change without notice...
  • Page 73 The multiple light beam safety device can then also be adjusted later. The mounting screw is not included in the delivery. 8010797/YT72/2016-02-19 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...

  • Page 74: Mounting With Side Bracket

    Attach the bolts of the side bracket with a torque of between 5 and 6 Nm. Higher Notes torques can damage the bracket; lower torques provide inadequate protection against vibration. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010797/YT72/2016-02-19 Subject to change without notice...
  • Page 75 When mounting the bracket, note the distance and the position of the sliding nuts as described in chapter 13.3 “Dimensional drawings” on page 120f. The mounting screw is not included in the delivery. 8010797/YT72/2016-02-19 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...

  • Page 76: Mounting With Rigid Mounting Bracket

    The alignment of the sender and receiver can be corrected after mounting using only the slots. Fig. 47: Rigid mounting bracket Part No. 7021352 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010797/YT72/2016-02-19 Subject to change without notice...
  • Page 77 When mounting the bracket, note the distance and the position of the sliding nuts as described in chapter 13.3 “Dimensional drawings” on page 120f. The mounting screw is not included in the delivery. 8010797/YT72/2016-02-19 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...

  • Page 78: Mounting With Pivoting Mounting Bracket

    Tighten the bolts on the pivoting mounting bracket to a torque of between 5 and 6 Nm. Note Higher torques can damage the bracket; lower torques provide inadequate protection against vibration. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010797/YT72/2016-02-19 Subject to change without notice...
  • Page 79 When mounting the bracket, note the distance and the position of the sliding nuts as described in chapter 13.3 “Dimensional drawings” on page 120f. The mounting screw is not included in the delivery. 8010797/YT72/2016-02-19 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...

  • Page 80: Electrical Installation

    0 V connections of the loads and those of the corresponding pro- tective device. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010797/YT72/2016-02-19 Subject to change without notice...
  • Page 81 (see page 83) Extension – connection (see page 84) (see page 84) Configuration connection (see page 85) (see page 85) (see page 85) 8010797/YT72/2016-02-19 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...

  • Page 82: System Connection M26 × 11 + Fe

    FE Green Functional earth Functional earth For the connection of pin 9 and 10 only use cable with twisted cores, e.g. the SICK con- Notes nection cables available as accessories (see section 14.7 “Accessories” on page 139). If the UE403 safety relay is used on the extension connection of the M4000, then only SICK sens:Control devices may be connected to pin 9 and pin 10 (EFI device communication) of the system connection.

  • Page 83: M4000 Area 60/80

    FE Green Functional earth Functional earth For the connection of pin 9 and 10 only use cable with twisted cores, e.g. the SICK con- Notes nection cables available as accessories (see section 14.7 “Accessories” on page 139). If you do not use either a UE403 or a sens:Control device on the system connection...

  • Page 84: Extension Connection M12 × 4 + Fe For Ue403

    If the UE403 safety relay is used on the extension connection of the M4000, then only Note SICK sens:Control devices may be connected to pin 9 and pin 10 (EFI device communica- tion) of the system connection. © SICK AG • Industrial Safety Systems • Germany • All rights reserved...

  • Page 85: Configuration Connection M8 × 4 (Serial Interface)

    Pin 3 0 V DC (voltage supply) Pin 5 Pin 2 The pin assignment of sender, receiver and M4000 Advanced A/P is identical. Note After configuration always remove the connecting cable from the configuration connec- tion! After the configuration of the device has been completed, locate the attached protec- tion cap to cover the configuration connection.

  • Page 86: External Device Monitoring (Edm)

    If you later deselect the EDM option, pin 6 of the system plug must not remain connec- ted to 24 V. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010797/YT72/2016-02-19 Subject to change without notice...

  • Page 87: Reset Button

    Pin 8 of the system connection can be used as Reset required output (24 V). The output has a frequency of 1 Hz. 8010797/YT72/2016-02-19 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...

  • Page 88: Application Diagnostic Output (Ado)

    If you use the application diagnostic output as an alarm signal for “Reset required”, it has a frequency of 1 Hz. Only M4000 Advanced and M4000 Advanced A/P in conjunction with a UE403 or sens:Control device: If you connect the application diagnostic output as an alarm signal for muting or over- ride status, then the application diagnostic output will always signal the alarm with an active HIGH.

  • Page 89: Test Input (Sender Test)

    The sender test is performed when 0 V is present at the test input (pin 3) of the sender. To be able to use the sender test button, you must also configure the Sender test function with the aid of the CDS: device symbol M4000 Advanced (sender), context menu Open device window, parameter node General.

  • Page 90: Commissioning

    AR60 + adapter for M4000 (see section 14.7 “Accessories” on page 139) On this topic read the description in the operating instructions for the “Alignment aid AR60”. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010797/YT72/2016-02-19 Subject to change without notice...

  • Page 91: Meaning Of The 7Esegment Display During Alignment

    No indication and The alignment is now true; the devices must be locked in this green LED position. illuminated on the receiver 8010797/YT72/2016-02-19 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
  • Page 92 No indication and The alignment is now true; the devices must be locked in this green LED position. illuminated. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010797/YT72/2016-02-19 Subject to change without notice...

  • Page 93: Aligning Sender And Receiver

    Switch the power supply to the multiple light beam safety device on. Watch the alignment information on the 7Esegment display of the receiver. Correct the alignment of the sender and receiver (or of the M4000 Advanced A/P and the M4000 Passive), until the 7Esegment display goes off.

  • Page 94: Special Aspects Of Alignment With Deflector Mirrors

    The alignment tolerance will become smaller with each further deflection (see Fig. 62). Always use an alignment aid when aligning the M4000 Advanced with deflector mirrors Recommendation (see section “Alignment aids” on page 90).

  • Page 95: Alignment Of The M4000 Advanced With Integrated Laser Alignment Aid (Optional)

    Laser Notice No. 50, June 24, 2007 The M4000 Advanced multiple light beam safety device is available with an integrated laser alignment aid as an extra. The laser alignment aid in conjunction with the indications on the 7Esegment display enables you to precisely adjust and align the multiple light beam safety device.
  • Page 96 Operating Instructions M4000 Adv., Adv. A/P, Area In the delivery with the receiver for the M4000 Advanced with integrated laser align- ment aid you will find two self-adhesive alignment templates (one template for the deflector mirror and one for the sender). Keep both alignment templates at hand. You will find further information on the alignment templates as well as a master for copying in the annex 15.3.
  • Page 97 (see Fig. 66). The optimal alignment is achieved when the alignment beam is incident in the middle of the rectangular hole in the alignment template. 8010797/YT72/2016-02-19 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
  • Page 98 Transparent display screen Laser beam Laser deflector mirror The display screen illuminates when the laser beam is incident on it. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010797/YT72/2016-02-19 Subject to change without notice...
  • Page 99 (see Tab. 37). All alignment templates used must be removed after the alignment procedure! Note 8010797/YT72/2016-02-19 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...

  • Page 100: Test Notes

    © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010797/YT72/2016-02-19 Subject to change without notice...

  • Page 101: Daily Functional Checks Of The Protective Device

    – immediately in front of the M4000 Advanced A/P – in the middle between M4000 Advanced A/P and M4000 Passive or another mirror deflection (e.g. deflector mirror PSK45) – immediately in front of the M4000 Passive or another mirror deflection (e.g. deflector mirror PSK45) –...
  • Page 102 M4000 system (e.g. correct mounting of mechanical protective devices). Check whether the protective device is effective for the set operating mode. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010797/YT72/2016-02-19 Subject to change without notice...

  • Page 103: Configuration

    To configure the device, please read the user manual for the CDS (Configuration & Diag- nostic Software) and use the online help function of the programme. 8010797/YT72/2016-02-19 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...

  • Page 104: Care And Maintenance

    Static charges cause dust particles to be attracted to the front screen. You can prevent Note this effect by using the antistatic plastic cleaner (SICK Part No. 5600006) and the SICK lens cloth (SICK Part No. 4003353). How to clean the front screen: Use a clean and soft brush to remove dust from the front screen.

  • Page 105: Fault Diagnosis

    If you cannot remedy an error with the help of the information provided in this chapter, please contact your local SICK representative. 8010797/YT72/2016-02-19 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...

  • Page 106: Error Displays Of The Leds

    No operating Check the voltage supply and Green nor the green voltage, or voltage activate, if necessary. LED lights up too low © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010797/YT72/2016-02-19 Subject to change without notice...

  • Page 107: Error Displays Of The 7Esegment Display

    (see Tab. 26 on page 61) This error display only occurs in conjunction with a UE403 or a sens:Control device. 8010797/YT72/2016-02-19 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
  • Page 108 1 If the error continues to occur: Check the contactor. Replace, if necessary. Check the wiring for short-circuit to 0 V. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010797/YT72/2016-02-19 Subject to change without notice...
  • Page 109 3 seconds. If the error continues to occur: Check whether the machine-side EDM is connected but not activated in the configuration. 8010797/YT72/2016-02-19 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
  • Page 110 This error display only occurs in conjunction with a UE403 or a sens:Control device. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010797/YT72/2016-02-19 Subject to change without notice...
  • Page 111 If override is configured, Override required is $ " lamp displayed. Check the muting lamp. If necessary, replace them. Verify that the muting lamp is connected correctly. 8010797/YT72/2016-02-19 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...

  • Page 112: Extended Diagnostics

    Carry out a diagnostics on the M4000 Advanced receiver. Device symbol M4000 Advanced (sender or receiver), M4000 Advanced (A/P) or M4000 Area (sender or receiver), context menu Diagnostics, Display. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010797/YT72/2016-02-19 Subject to change without notice...

  • Page 113: Technical Specifications

    Resolution, depending on type M4000 Area 60/80 60 mm 80 mm For detailed information on the safety design of your machine/system, please contact your local SICK representative. 8010797/YT72/2016-02-19 © SICK AG • Industrial Safety Systems • Germany • All rights reserved...
  • Page 114 The system then only has a reserve of 30 %. The scanning range of the M4000 Advanced A/P device must be configured to suit the deflection used (see section 5.4.3 “Scanning range of the M4000 Advanced A/P” on page 44).
  • Page 115 LOW. A FPLC (fail-safe programmable logic controller) must be able to identify this status. The maximum rated load inductance is higher with lower switching sequence. 8010797/YT72/2016-02-19 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
  • Page 116 Without OSSDs, without ADO, without Reset required and without UE403. As per IEC 61 131-2. Applies to the voltage range between –30 V and +30 V. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010797/YT72/2016-02-19 Subject to change without notice...
  • Page 117 Below –10 °C the availability of the alignment laser is limited. Depending on load, power supply and wire cross-section. The technical specifications must be observed. 8010797/YT72/2016-02-19 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
  • Page 118 TBBPA M4000 Passive Housing cross-section 52 mm × 55.5 mm Weight, type-dependent See section 13.2 “Table of weights” on page 119ff. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010797/YT72/2016-02-19 Subject to change without notice...

  • Page 119: Table Of Weights

    4010 3795 1350 M40#-67A###### 4465 4230 1500 M40#-68A###### 4915 4660 1650 M40#-69A###### 5370 5095 1800 M40#-70A###### 5825 5515 M4000 Advanced A/P. 8010797/YT72/2016-02-19 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...

  • Page 120: Dimensional Drawings

    M12 with 10.5 cable (right, only on receiver) Optional (receiver only): Sliding nut groove for side mounting Design with integrated © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010797/YT72/2016-02-19 Subject to change without notice...
  • Page 121 [mm] [mm] 1043 1072 If you use the M4000 Advanced (or the M4000 Advanced A/P) with optional end cap with Note integrated LED, the dimension L2 of the receiver increases by 25 mm. 8010797/YT72/2016-02-19 © SICK AG • Industrial Safety Systems • Germany • All rights reserved...

  • Page 122: M4000 Passive

    M4000 Passive (mm) 27.5 14.5 14.5 M4000 Passive M4000 Passive (mirror deflection) (fibre4optic deflection) 10.5 Sliding nut groove for side mounting © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010797/YT72/2016-02-19 Subject to change without notice...
  • Page 123 [mm] beams 1035 1064 If you use a two-beam M4000 Advanced A/P, then instead of the M4000 Passive you can Note use one of the following alternatives: two deflector mirrors PSK45 (see section 13.3.10 “Deflector mirror PSK45” on page 129) one mirror column (part number: 1041917, see section 14.5 “Deflector mirrors and...

  • Page 124: M4000 Area 60/80

    M4000 Area 60 M4000 Area 80 10.5 Sliding nut groove for side mounting Cable socket M26 with crimp contacts (for DIN 43 651) © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010797/YT72/2016-02-19 Subject to change without notice...

  • Page 125: Omega Bracket

    1350 1587 1616 1500 1737 1766 1650 1887 1916 1800 13.3.4 Omega bracket Fig. 72: Omega bracket (mm) Part No. 2044846 8010797/YT72/2016-02-19 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...

  • Page 126: Swivel Mount Bracket

    (mm) 12.5 Part No. 2030510 13.3.6 Side bracket Fig. 74: Dimensional drawing side bracket (mm) 34.5 Part No. 2019506 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010797/YT72/2016-02-19 Subject to change without notice...

  • Page 127: Rigid Mounting Bracket

    ±1 Part No. 7021352 13.3.8 Pivoting mounting bracket Fig. 76: Dimensional drawing pivoting mounting bracket 11.5 (mm) 22.5 Part No. 2017751 8010797/YT72/2016-02-19 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...

  • Page 128: Deflector Mirror Pns75E008

    Take the necessary organisational measures to avoid the formation of droplets on the deflector mirrors. The mounting kit is included in the delivery of the deflector mirror PNS75E008. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010797/YT72/2016-02-19 Subject to change without notice...

  • Page 129: Deflector Mirror Psk45

    ±0.5 73.5 (61) Part No. 5306053 If you use a two-beam M4000 Advanced A/P, then you can use two PSK45 deflector Notes mirrors instead of the M4000 Passive. The deflector mirror PSK45 is not suitable for column mounting. When using deflector mirrors, the effective scanning range is reduced (see Tab. 16 on page 44).

  • Page 130: Ordering Information

    M40E-034003RB0 M40S-034503AA0 M40E-034503RB0 M40S-042203AA0 M40E-042203RB0 M40S-043003AA0 M40E-043003RB0 M40S-052203AA0 M40E-052203RB0 M40S-062203AA0 M40E-062203RB0 M40S-072203AA0 M40E-072203RB0 M40S-082203AA0 M40E-082203RB0 Receiver only: extension connection for UE403. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010797/YT72/2016-02-19 Subject to change without notice...
  • Page 131 LED M40S-025013AA0 M40E-025033RB0 M40S-026013AA0 M40E-026033RB0 M40S-034013AA0 M40E-034033RB0 M40S-034513AA0 M40E-034533RB0 M40S-043013AA0 M40E-043033RB0 Receiver only: extension connection for UE403. Receiver only. 8010797/YT72/2016-02-19 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...

  • Page 132: Default Delivery Status

    M40Z-043003TB0 1027908 PSD02-2301 With mirror deflection (max. effective scanning range 7.5 m). With fibre-optic deflection (max. effective scanning range 4.5 m). © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010797/YT72/2016-02-19 Subject to change without notice...

  • Page 133: Default Delivery Status

    Application diagnostic output (ADO) Contamination With mirror deflection (max. effective scanning range 7.5 m). With fibre-optic deflection (max. effective scanning range 4.5 m). 8010797/YT72/2016-02-19 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...

  • Page 134: M4000 Area 60/80

    M40E-63A005RA0 M40S-64A005AA0 M40E-64A005RA0 M40S-65A005AA0 M40E-65A005RA0 1050 M40S-66A005AA0 M40E-66A005RA0 1200 M40S-67A005AA0 M40E-67A005RA0 1350 M40S-68A005AA0 M40E-68A005RA0 1500 M40S-69A005AA0 M40E-69A005RA0 1650 M40S-70A005AA0 M40E-70A005RA0 1800 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010797/YT72/2016-02-19 Subject to change without notice...

  • Page 135: Default Delivery Status

    Activated Scanning range M4000 Area 60 – 0.5-6 m M4000 Area 80 – 0.5-20 m Application diagnostic output (ADO) – Contamination 8010797/YT72/2016-02-19 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...

  • Page 136: Additional Front Screen (Weld Spark Guard)

    2 pieces, suitable for: M40#-62####### Additional front screen for M4000, including sliding nuts and fixing 2033238 screws, 2 pieces, suitable for: M40#-63####### © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010797/YT72/2016-02-19 Subject to change without notice...
  • Page 137 An additional front screen reduces the scanning range of the system by 8 %. If sender and receiver each use an additional front screen, the scanning range will be reduced by 16 %. 8010797/YT72/2016-02-19 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...

  • Page 138: Deflector Mirrors And Mirror Columns

    Suitable for mirror and device columns Omega bracket for device columns, long, 2 pieces 2045736 Steel plug for floor fastening 5308961 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010797/YT72/2016-02-19 Subject to change without notice...

  • Page 139: Accessories

    Plug straight/socket straight, 1.5 m 6029281 Plug straight/socket straight, 2.0 m 6025931 Plug straight/socket straight, 5.0 m 6029282 Safety relay UE403 (UE403-A0930) 1026287 8010797/YT72/2016-02-19 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
  • Page 140 Sliding nuts for mounting bracket/side bracket, 4 pcs 2017550 Alignment template for integrated laser alignment aid 4040263 Only with devices with integrated laser alignment aid. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010797/YT72/2016-02-19 Subject to change without notice...

  • Page 141: Annex

    Complete EU declaration of conformity for download: www.sick.com 8010797/YT72/2016-02-19 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...

  • Page 142: Checklist For The Manufacturer

    18. Has the information label for the daily check been attached so that it is easily visible for the operator? This checklist does not replace the initial commissioning, nor the regular inspection by qualified safety personnel. © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010797/YT72/2016-02-19 Subject to change without notice...

  • Page 143: Alignment Templates

    Operating Instructions Chapter 15 M4000 Adv., Adv. A/P, Area 15.3 Alignment templates For the alignment of the M4000 Advanced with integrated laser alignment aid you need two alignment templates: alignment template for mirrors alignment template for the sender The alignment templates are in the delivery of the M4000 receiver .
  • Page 144 Laser alignment aid target Circular opening for beam optics Cut line Laser alignment aid target 80 mm Alignment template for mirrors 80 mm © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010797/YT72/2016-02-19 Subject to change without notice...

  • Page 145: Alignment Instructions

    Annex Operating Instructions Chapter 15 M4000 Adv., Adv. A/P, Area 15.4 Alignment instructions 8010797/YT72/2016-02-19 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
  • Page 146 Annex Chapter 15 Operating Instructions M4000 Adv., Adv. A/P, Area Fig. 82: Alignment instructions copying master © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010797/YT72/2016-02-19 Subject to change without notice...

  • Page 147: List Of Tables

    Tab. 12: Permissible configuration of the restart interlock ..........39 Tab. 13: Possible configuration for the application diagnostic output .......41 Tab. 14: Scanning range of the M4000 Advanced as a function of the number of deflections per beam and the additional front screens ........43 Tab.
  • Page 148 Tab. 52: Type codes M4000 Advanced with M26 plug and integrated alignment aid ..........................131 Tab. 53: Type codes M4000 Advanced with M26 plug and end cap with integrated LED.........................131 Tab. 54: Type codes M4000 Advanced with M26 plug, integrated alignment aid and end cap with integrated LED .................131...

  • Page 149: List Of Illustrations

    End cap with integrated LED...................19 Fig. 11: Status indicators of the sender ................20 Fig. 12: Status indicators of the receiver or of the M4000 Advanced A/P .......21 Fig. 13: Safety on mounting the muting sensors ..............22 Fig. 14: Schematic illustration of muting................23 Fig.
  • Page 150 Dimensional drawing M4000 Passive (mm) ............122 Fig. 71: Dimensional drawing M4000 Area 60/80 receiver, sender mirror image (mm)........................124 Fig. 72: Omega bracket (mm) ....................125 © SICK AG • Industrial Safety Systems • Germany • All rights reserved 8010797/YT72/2016-02-19 Subject to change without notice...
  • Page 151 Illustration of the alignment templates ............... 143 Fig. 81: Alignment templates copying master..............144 Fig. 82: Alignment instructions copying master ............... 146 8010797/YT72/2016-02-19 © SICK AG • Industrial Safety Systems • Germany • All rights reserved Subject to change without notice...
  • Page 152 Phone +386 (0)1-47 69 990 E-Mail ghk@sick.com.hk E-Mail office@sick.si Hungary South Africa Phone +36 1 371 2680 Phone +27 11 472 3733 More representatives and agencies E-Mail office@sick.hu E-Mail info@sickautomation.co.za at www.sick.com SICK AG | Waldkirch | Germany | www.sick.com...

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