Arctic Cat XC 450 Operator's Manual
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Arctic Cat XC 450 Operator's Manual

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See also: Service Manual , User Manual
2016
OPERATOR'S MANUAL
WARNING
!
Operating this ATV if you are under
the age of 16 increases your chance
UNDER
16
of severe injury or death.
NEVER operate this ATV if you are
under 16.
Do not remove this Operator's Manual from
this ATV according to the guidelines and
agreement with the U.S.Consumer Product
Safety Commission.
Read this manual carefully.
It contains important safety
information.
www.arcticcat.com
XC 450

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  • Page 1 NEVER operate this ATV if you are under 16. Do not remove this Operator’s Manual from this ATV according to the guidelines and agreement with the U.S.Consumer Product XC 450 Safety Commission. Read this manual carefully. It contains important safety information.
  • Page 2 Labels should be considered as permanent parts of the ATV. If a label  NOTE: A NOTE provides key information to make comes off or becomes hard to read, contact your Arctic Cat dealer for procedures easier or more clear. a replacement. California Proposition 65...

  • Page 3: Foreword

    ATV, contact an authorized Arctic Cat ATV dealer for assis- of your Arctic Cat ATV. For a complete list of accessories, refer to tance. Remember, only authorized Arctic Cat ATV dealers have the the current Arctic Cat ATV Accessory Catalog.

  • Page 4: Table Of Contents

    Limited Warranty ....................59 Basic Operating Maneuvers..................27 Warranty Procedure/Owner Responsibility..........60 Starting the Engine....................27 Arctic Cat ATV Emission Control Warranty Statement .......61 Starting A Cold Engine.................... 27 Arctic Cat Emission Control System Limited Warranty......62 Handling the ATV (Active Riding Techniques) ............29 U.S.

  • Page 5: Division I - Safety

    Do not turn at excessive speed. of skidding or sliding out of control. • Always have the ATV checked by an authorized Arctic Cat ATV • Never operate an ATV in fast flowing water or in water deeper than dealer if it has been involved in an accident.

  • Page 6: Atv Safety Alert

    ATV Safety Alert • A child under 16 years old should never operate an ATV without adult supervision. Children need to be observed carefully because The Consumer Product Safety Commission has concluded that ALL- not all children have the strength, size, skills, or judgment to operate TERRAIN VEHICLES (ATV’s) may present a risk of SERIOUS an ATV safely.

  • Page 7: Rider Training Course

    Rider Training Course Arctic Cat sponsors a free Rider Training Course to teach ATV riding skills or to reinforce current riding skills. First-time purchasers with- out any previous ATV riding experience will receive a $100.00 coupon from Arctic Cat through the SVIA/ASI after completing the training course (U.S.

  • Page 8: Hangtags

    2258-432 Pour commander des Etiquettes de Mise en Garde gratuites, voyez votre détaillant de autorisé VTT Arctic Cat pour le numéro de pièce 1436-485. ! WARNING Indicates a hazardous situation which, if not avoided, could result in death or serious injury.

  • Page 9: Warning Labels & Information

    Anyone who rides the ATV should read and under- stand this information before riding. The labels should be considered as permanent parts of the ATV. If a label comes off or becomes hard to read, contact your Arctic Cat ATV dealer for a replacement. ...

  • Page 10: Warnings

    Never carry a passenger. The long seat is to allow the operator to For more information about the training course, contact an authorized shift positions as needed during operation. It is not for carrying pas- Arctic Cat ATV dealer or call 1-800-887-2887 (U.S.) or 1-613-739- sengers. 1535 (Canada).
  • Page 11 ! WARNING ! WARNING POTENTIAL HAZARD POTENTIAL HAZARD Operating this ATV on public streets, Operating this ATV without wearing an approved roads, or highways. helmet, eye protection, and protective clothing. WHAT CAN HAPPEN WHAT CAN HAPPEN You can collide with another vehicle. Operating without approved...
  • Page 12 ! WARNING ! WARNING POTENTIAL HAZARD POTENTIAL HAZARD Operating this ATV at excessive speeds. Failure to use extra care when operating the ATV on unfamiliar terrain. WHAT CAN HAPPEN WHAT CAN HAPPEN Increases your chances of losing control of the ATV, which can result in an accident.
  • Page 13 All parts and accessories added to this ATV should be HOW TO AVOID THE genuine Arctic Cat ATV components designed for use on the ATV and HAZARD should be installed and used according to instructions. Never install a Do not operate on rough, slippery, or loose terrain until you have twist grip throttle.
  • Page 14 ! WARNING ! WARNING POTENTIAL HAZARD POTENTIAL HAZARD Improperly crossing hills or turning on hills. Operating on steep hills. WHAT CAN HAPPEN WHAT CAN HAPPEN Could cause loss of control or cause the The ATV can overturn more easily on ATV to overturn.
  • Page 15 ! WARNING ! WARNING POTENTIAL HAZARD POTENTIAL HAZARD Stalling, rolling backwards, or improperly dis- Climbing hills improperly. mounting while climbing a hill. WHAT CAN HAPPEN WHAT CAN HAPPEN Could cause loss of control or cause the Could result in the ATV overturning. ATV to overturn.

  • Page 16: Warnings

    ! WARNING ! WARNING POTENTIAL HAZARD POTENTIAL HAZARD Improperly operating over obstacles. Operating the ATV through deep or fast flowing water. WHAT CAN HAPPEN WHAT CAN HAPPEN Could cause loss of control or a collision. Could cause the ATV to Tires may float, causing loss of traction and loss of control, which overturn.

  • Page 17: Prevention

    Prevention Helmet Your helmet is the most important piece of protective gear for safe rid- Overview ing. A helmet can prevent a serious head injury. There are several When using an ATV, prevention is the name of the game. “Had you types of helmets on the market, but make sure you wear a helmet that only known”...

  • Page 18: Atv Condition

    Eye Protection 1. Tires and Wheels Wear eye protection, such as goggles, to completely surround your Correct tire pressure is crucial. Check: eyes to prevent getting dirt or other items in your eyes. Do not depend Consult the Specifications sec- 1.

  • Page 19: First Aid And Survival

    B. Throttle 5. Chassis Check: Check: Before starting the ATV, push the Grass and leaves can gum-up your suspen- 1. Suspension arms 1. Free, smooth range of motion throttle lever several times. The sion and shocks. Clear and clean the suspen- 2.
  • Page 20 Tools Cellular Phone Routine maintenance will gener- It may be necessary to make an urgent phone call. Carry these items on your ATV: ally eliminate the need for emer- Maps/GPS (Global Positioning System) 1. Bulbs gency repairs. Riding on rough 2.

  • Page 21: Active Riding

    Active Riding Overview “Active Riding” is the second part of “P.A.S.S.” It involves an understanding of how your body weight, balance, gravity, and physical forces affect the handling of the ATV. Knowing how to shift your weight is necessary to avoid rolling or flipping the ATV. For complete operating instructions, see ATV OPERATION section in this manual.

  • Page 22: Sound Judgment

    Sound Judgment Paved Surfaces Avoid whenever possible. The ATV isn’t designed for pavement. Its Overview handling becomes more difficult on paved surfaces. If operating on You are not invincible. Knowing that the first “S” in “P.A.S.S.” stands paved surfaces is unavoidable, travel slowly (less than 10 MPH) and for “Sound Judgment”...

  • Page 23: Those Around You

    ATV is detected, DO NOT OPERATE THE ATV. rests, etc) to accommodate riders. Additionally, the added weight and Take the ATV to an authorized Arctic Cat ATV dealer for inspection weight shift can make the vehicle difficult to control.

  • Page 24: Load Capacity Ratings Chart

    Cargo has such a huge affect on ATV handling that you need to pay a ! WARNING lot of attention to your speed. Even on really level areas, you should keep it under 10 mph (16 kph) if you’ve got a trailer attached. Avoid POTENTIAL HAZARD uneven terrain.
  • Page 25 Your Physical Condition Be aware of prescription and over-the-counter medications. Drowsi- ness and impaired judgment can be caused by a wide variety of medi- Your physical condition is critical to cations. The same is true of allergy, cold, flu, and headache Don’t ride: safe ATV operation.

  • Page 26: Supervision

    16 operate your ATV. Taking Responsibility Arctic Cat and the ATV Safety Institute recommend that all ATV oper- ators ride the appropriate-sized ATV according to age. You’re to the last letter in “PASS”... “Supervision.” You’ve just gone through the manual, and you’ve seen what’s involved.

  • Page 27: Division Ii - Operation/Maintenance

    442.45 cc (27 cu in.) Gasoline (Recommended) 87 Octane Regular Unleaded Spark Plug Type NGK CR7E Engine Oil (Recommended) Arctic Cat ACX All Weather (Synthetic) Spark Plug Gap 0.7-0.8 mm (0.028-0.031 in.) Differential/Rear Drive Lubricant SAE Approved 80W-90 Hypoid Brake Type Dual lever, independent front &...

  • Page 28: Location Of Parts And Controls

    Location of Parts and Controls 1. Battery 2. Headlights 3. Rear Brake Lever 4. Power Distribution Module 5. Electrical Access Panel 6. Seat Latch 7. Storage Compartment 8. Reverse Override Switch KC405A 9. Rear Foot Brake 10. Brake Lever Lock 11.

  • Page 29: Atv Operation

    ATV Operation 4. Shift into neutral. 5. Move the emergency stop switch to RUN. Basic Operating Maneuvers 6. Press the starter button. Active riding and basic maneuvers are the foundation of your ATV ride. Without basic skills, it’s impossible to move to this level— active CAUTION riding.
  • Page 30 Shifting Always come to a complete stop before attempting to shift from The Arctic Cat ATV with an automatic transmission has a dual-range one range to the other or into reverse. Always shift on level transmission with reverse. To shift the ATV, follow these steps: ground, or engage the brake lever lock before shifting into another range or into reverse.

  • Page 31: Handling The Atv (Active Riding Techniques)

    Your safety depends on using safe riding techniques. Statistics from ! WARNING the U.S. Consumer Product Safety Commission (CPSC) say that inex- Do not start the engine or operate this ATV with the clutch 13 times perienced riders who don’t use safe riding techniques are shield removed.
  • Page 32 Leaning, Weight Shift, and Balance Sharp Turns When you turn, the trick is to move forward and slide over to the side After mastering wide turns, practice the advanced skill of sharp turns. of the seat that’s on the inside of the turn. Support your body weight on the outside footrest.

  • Page 33: Riding Uphill

    K-Turns Riding Uphill Use K-turns if you accidentally stall while riding uphill; you need to Many accidents happen while riding on hills and as a result of the ATV take action before the ATV rolls backward down the hill. rolling or flipping. So, obviously, use extreme caution and follow this method for riding uphill.
  • Page 34 Riding Downhill 4. If the ATV feels like it’s tipping, turn the handlebar downhill. If that’s not possible because of the terrain or other conditions or if it just Success in riding downhill depends on how well you know your doesn’t work, stop and get off.

  • Page 35: Tips

    Reversing 1. Keep your speed way down; less than 5 mph. 2. Approach the obstacle head-on. It’s tough to see things behind you. 3. Come up off the seat. 1. Go slowly. It’s hard to see behind you. 4. Keep your weight on the footrests. 2.

  • Page 36: Crossing Roads

    NOTE: Engine damage caused by water ingestion or immer- 6. You have to assume that oncoming cars don’t see you, and if they do, sion will not be covered by Arctic Cat warranty. they won’t be able to predict your actions.

  • Page 37: Stopping The Atv

    Stopping the ATV Stopping the Engine To stop the ATV, first release the throttle lever. Next, apply the brake. To stop the engine, turn the ignition switch key to the OFF position or set the emergency stop switch to the OFF position. ...

  • Page 38: General Information

    General Information Shift Lever This ATV has a dual-range auto- Control Locations and Functions matic transmission with reverse. Ignition Switch Key Two keys come with the ATV. Keep the spare key in a safe place. An identifying number is stamped on each key. Use this number when ordering a replacement key.

  • Page 39: Rear Foot Brake

     NOTE: The brake lever lock must lock the front wheels. If it Brake Lever Lock doesn’t, take the ATV to an authorized Arctic Cat ATV dealer for service. The left hand brake is used to apply braking to the rear wheels ! WARNING when in two wheel drive;...

  • Page 40: Reverse Override Switch

    Headlight HI/LO Switch Reverse Override Switch Use the headlight HI/LO switch to select This ATV is equipped with a reverse speed limiter system. When addi- the running lights/taillight and high or tional RPM is needed in reverse, depress and hold the override switch. low headlight beam when the ignition ! WARNING switch is in the LIGHTS position.

  • Page 41: Speedometer/Lcd (Digital)

    3. Tighten the jam nut securely.  NOTE: The engine hour meter will not activate until engine speed exceeds 500 RPM.  NOTE: The ATV is equipped with an RPM limiter that retards ignition timing when maximum RPM is approached. 2.

  • Page 42: Oil Level Stick

    1. To remove the seat, pull back on  NOTE: Take the ATV to an authorized Arctic Cat ATV dealer the latch release (located under to have the EFI error corrected and to have the ECM reset as the right rear of the seat);...

  • Page 43: Safety Flag Bracket

    Never use the racks as a towing or trailering point. never exceed 10 MPH. Avoid sudden accelerations and stop- Arctic Cat ATV’s are equipped with ping of the ATV. Do not make quick maneuvers. Avoid uneven a frame-mounted receiver for a stan- surfaces and do not tow on hills.

  • Page 44: Gasoline-Oil-Lubricant

    CAUTION line to the ATV gas tank near any open flames or with the engine Do not use white gas. Only Arctic Cat approved gasoline addi- running or hot. DO NOT SMOKE while filling the gas tank. tives should be used.

  • Page 45: Engine Break-In

    SAE approved 80W-90 hypoid. This lubricant meets all of the lubrication requirements of the Arctic Cat ATV. ! WARNING Do not attempt sudden stops or put yourself into a situation...

  • Page 46: General Maintenance

    ATV is detected, DO NOT OPERATE THE ATV. Inspect every time before riding * Brake components Take the ATV to an authorized Arctic Cat ATV dealer for inspection and Inspect every time before riding Brake fluid adjustment or repair.

  • Page 47: Liquid Cooling System

    If leak- indicate the shock is in need of age or damage is detected, take the ATV to an authorized Arctic Cat ATV replacement), cracks or breaks in dealer for service. Also, the coolant level should be checked periodically.

  • Page 48: General Lubrication

     5. Using the oil filter wrench and a ratchet handle (or a socket or box- NOTE: Before attempting to adjust suspension, clean dirt end wrench), remove the old oil filter and dispose of properly. Do not and debris from sleeve and remove load from the suspension; re-use oil filter.

  • Page 49: Hydraulic Brakes

    1 in. of the threads of the fill plug. 1. Pump the brake lever 2 or 3 times.  NOTE: Arctic Cat recommends the use of genuine Arctic 2. Engage the brake lever lock. Cat lubricants. 3. Attempt to push the ATV.

  • Page 50: Gas Hoses

    Carefully inspect the hydraulic brake hoses for cracks or other dam- Right and Left) age. If found, take the ATV to an authorized Arctic Cat ATV dealer to have the brake hoses replaced. 1. Secure the ATV on a support stand to elevate the front wheels.

  • Page 51: Battery

    RPM operation, short trips, and high amperage accessory usage are also reasons for battery discharge. 2. If boot damage is present, con- tact an authorized Arctic Cat Charging/ ATV dealer for service. Maintenance...
  • Page 52 6. Once the battery has reached full charge, unplug the charger from NOTE: Optional battery charging adapters are available the 110-volt electrical outlet. from your authorized Arctic Cat dealer to connect directly to your vehicle from the recommended chargers to simplify the ...
  • Page 53 6. Attach one clamp of positive ! WARNING (red) jumper cable to posi- tive (+) terminal (1) of dead If any of these conditions exist, DO NOT attempt a jump-start, battery (C) being careful not boost, or charge the battery. An explosion could occur caus- to touch any metal with the ing serious injury.

  • Page 54: Spark Plug

    Throttle Cable Adjustment  NOTE: Have the battery and electrical system checked prior to operating the vehicle again. To adjust the throttle cable free-play: Spark Plug 1. Loosen the jam nut from the throttle cable adjuster. The ATV comes equipped with a specified spark plug.

  • Page 55: Air Filter Housing Drain

    Air Filter Housing 1. Rotate the three latches to release the filter housing cover; then Drain loosen the inlet boot clamp. Inspect the “duck bill” drain in front of 2. Remove the filter housing cover the main housing for debris and for and air filter element.

  • Page 56: Wheels

    At the intervals shown in the Maintenance Schedule, clean the spark arrester using the following procedure. The ATV has low-pressure tubeless tires. Have this maintenance per- formed by an authorized Arctic Cat ATV dealer or a qualified tire repair ! WARNING station.

  • Page 57: Light Bulb Replacement

    Light Bulb Replacement 2. To remove the bulb from the socket, push in and rotate counter- clockwise. The wattage rating of each bulb is shown in the chart. When replacing a burned bulb, always use the same wattage rating. 3. To install the bulb, push in and turn clockwise. 4.

  • Page 58: Fuses

    5 cm (2 in.) below the horizon- rating. If the new fuse blows after a short period of use, con- tal mark on the aiming surface. sult an authorized Arctic Cat ATV dealer immediately. 7. Adjust each headlight until correct Electrical Output Terminals...

  • Page 59: Preparation For Storage

    Arctic Cat recommends the following procedure to prepare the ATV 8. Fill the cooling system to the bottom of the stand pipe in the radi- for storage. An authorized Arctic Cat ATV dealer should perform this ator neck with properly mixed coolant.

  • Page 60: Preparation After Storage

    Taking the ATV out of storage and correctly preparing it will assure Before installing the battery, make sure the ignition switch is many miles and hours of trouble-free riding. Arctic Cat recommends in the OFF position. the following procedure to prepare the ATV.

  • Page 61: Limited Warranty

    1. Six months from the date of sale — for an Arctic Cat ATV used for recreational and loss of use. Some states or provinces do not allow the exclusion or limita- purposes.

  • Page 62: Warranty Procedure/Owner Responsibility

    The authorized Arctic Cat ATV dealer will examine the ATV or part to determine if, in his opinion, a warrantable condition exists. If a warrantable condi- tion appears to exist, the dealer will repair or replace, at Arctic Cat’s option, free of charge, including any related labor costs, all parts that are found to be warrantable and any other parts which the warrantable part caused to be damaged.

  • Page 63: Arctic Cat Atv Emission Control Warranty Statement

    Arctic Cat Inc. (hereinafter referred to as Arctic Cat) and the California Air Resources Board are pleased to explain the emission control system war- ranty for each new Arctic Cat ATV sold in the state of California. In California, a new ATV must be designed, built, and equipped to meet the state’s stringent anti-smog standards.

  • Page 64: Arctic Cat Emission Control System Limited Warranty

    Arctic Cat Emission Control System Limited Warranty Arctic Cat Inc., P.O. Box 810, Thief River Falls, MN 56701 (hereinafter referred to as Arctic (5) use of replacement components or accessories not conforming to Arctic Cat) warrants that this new Arctic Cat ATV manufactured on or after January 1st, 1997: Cat specifications which adversely affect performance, and/or (6) use in competitive racing or related events.

  • Page 65: Epa Emission Control Statement/Warranty Coverage - Atv (U.s. Only)

    OWNER’S RESPONSIBILITIES The owner of any ATV warranted under this Arctic Cat Emission Control Statement is responsible for the proper maintenance and use of the ATV as stated in the Operator's Manual. Proper maintenance generally includes replacement and service, at the owner's choosing, such items as air filter, oil and oil filter, or any other part, item, or device...

  • Page 66: Maintenance Record

    Maintenance Record DATE MILEAGE SERVICE PERFORMED/NOTES...
  • Page 69 NOTES...

  • Page 70: Declaration Of Conformity

    EC Machinery Directive 2006/42/EC Date of Issue: May, 2006 Issued by European Commission. Type of Equipment: All-Terrain Vehicles Brand Name: Arctic Cat Model: XC 450 4x4 Standards to which conformity is EN 61000-6-2:2005 declared: EN 55012:2007 Manufacturer (if not issuing agent): Arctic Cat Inc.

  • Page 71: Identification Numbers Record

    Arctic Cat for correct registration information. Record the Vehicle Identification Number and Engine Serial Number in the spaces provided to assist you in ordering parts from your authorized Arctic Cat ATV dealer or for reference in case the ATV is stolen.
  • Page 72 ©2015 Arctic Cat Inc. ® ™ Trademarks of Arctic Cat Inc., Thief River Falls, MN 56701 (218) 681-9851 - U.S. (204) 982-1656 - Canada p/n 2260-672...

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