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Pioneer XR-A9800D Service Manual

Stereo dvd cassette deck receiver
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See also: Operating Instructions
STEREO DVD CASSETTE DECK RECEIVER
XR-A9800D
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
Model
Type
XR-A9800D
KUCXJ
CONTENTS
1. SAFETY INFORMATION ...................................... 2
4. PCB CONNECTION DIAGRAM .......................... 50
5. PCB PARTS LIST ............................................... 68
6. ADJUSTMENT .................................................... 75
PIONEER CORPORATION
PIONEER ELECTRONICS SERVICE, INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
c
PIONEER CORPORATION 2000
Power Requirement
AC120V
4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
Region
No.
1
7. GENERAL INFORMATION ................................ 82
7.1 DIAGNOSIS ................................................. 82
7.1.2 TROUBLE SHOOTING ......................... 84
7.1.3 ERROR CODE ...................................... 85
7.1.4 DISASSEMBLY ..................................... 89
7.1.5 POWER ON SEQUENCE ..................... 95
7.2 PARTS ......................................................... 97
7.2.1 IC ........................................................... 97
7.2.2 DISPLAY ................................................ 99
T - IZK AUG. 2000 Printed in Japan
ORDER NO.
RRV2329
Remarks

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  • Page 1: Table Of Contents

    PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan PIONEER ELECTRONICS SERVICE, INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936 PIONEER CORPORATION 2000 T –...

  • Page 2: Safety Information

    The use of a substitute replacement component which does Leakage 0.5mA current Device not have the same safety characteristics as the PIONEER tester under recommended replacement one, shown in the parts list in test this Service Manual, may create shock, fire, or other hazards.

  • Page 3: Exploded Views And Parts List

    XR-A9800D 2. EXPLODED VIEWS AND PARTS LIST • NOTES: Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List. • mark found on some component parts indicates the importance of the safety factor of the part.
  • Page 4 XR-A9800D 2.2 EXTERIOR SECTION Note : Attatch on the same numbers × three. Refer to "2.4 $M DVD MECHA UNIT". Refer to "2.3 FRONT PANEL SECTION".
  • Page 5 XR-A9800D EXTERIOR SECTION PARTS LIST Mark No. Description Part No. Mark No. Description Part No. AF Assy XWZ3330 Chassis XNA3006 SECONDARY Assy XWZ3323 Wire Clip A XEC3003 REAR AMP Assy XWZ3325 Sub Heat Sink XNH3013 Heat Sink D XNH3016 PRIMARY Assy...
  • Page 6 XR-A9800D 2.3 FRONT PANEL SECTION 36 43 Refer to "2.5 DECK MECHANISM UNIT".
  • Page 7 XR-A9800D FRONT PANEL SECTION PARTS LIST Mark No. Description Part No. Mark No. Description Part No. DISPLAY Assy XWZ3331 V Lens S XAK3153 BLUE LED Assy XWZ3321 LT Conductor S XAK3155 Deck Mechanism Unit XYM3012 • • • • • •...
  • Page 8 XR-A9800D 2.4 $M DVD MECHA UNIT Bottom View 4 Refer to "2.6 TRAVERSE MECHANISM ASSY". Bottom View...
  • Page 9 XR-A9800D $M DVD MECHA UNIT PARTS LIST Mark No. Description Part No. SW Assy VWG2002 TRADE Assy VWG2003 MOTOR Assy VWG2004 TRAVERSE Mechanism Assy-S VXX2653 Flexible Cable (8P) VDA1715 (TRADE CN9001 ↔ SMEB CN202) Flexible Cable (13P) ADD7199 (TRADE CN9002 ↔ DVDM CN3)
  • Page 10 XR-A9800D 2.5 DECK MECHANISM UNIT • DECK MECHANISM UNIT (1/2) Note : When part #17 or #60 is replaced, part #16 also need to be replaced at the same time.
  • Page 11 XR-A9800D...
  • Page 12 XR-A9800D • DECK MECHANISM UNIT (2/2) Note : When part #17 or #60 is replaced, part #16 also need to be replaced at the same time.
  • Page 13 XR-A9800D...
  • Page 14 XR-A9800D • DECK MECHANISM UNIT PARTS LIST Mark No. Description Part No. Mark No. Description Part No. Assy’y HD Holder 50-093-4373 Spring 01-081-4601 Assy’y HD Holder 50-093-4104 Frame HD 50-219-3024 Spring 01-082-4652 Plate AZ 50-119-4046 Spring 01-082-4651 Spring AZ 50-160-4108...
  • Page 15 XR-A9800D 2.6 TRAVERSE MECHANISM ASSY-S Top View TRAVERSE MECHANISM ASSY-S PARTS LIST Mark No. Description Part No. Mark No. Description Part No. SMEB Assy VWG2048 Hook VNL1770 FGSB Assy VWG2009 FFC Holder VNL1802 Motor VXM1079 Mechanism Base VNL1806 Motor VXM1078...

  • Page 16: Blockdiagram And Schematic Diagram

    XR-A9800D 3. BLOCKDIAGRAM AND SCHEMATIC DIAGRAM 3.1 BLOCK DIAGRAM 36/16M (24P) (24P) SPDL MOTOR VOUT OEIC RF IC SD0-SD7 MPEG2 DSPRF 18,19 7,6, B1-B4 57-60 78,80-84 YOUT 22,23 DECODER DECODER 63-66 86,87 LA9701M T_DRV MY CHIP AV-1 SREQ COUT TRKG...
  • Page 17 XR-A9800D IC8202 LA7137M CONNECT ASSY(6 CH) CN80 CN8101 VIDEO AMP (32P) (32P) JA8201 V/CB/S COMPOSITE VIDEO OUT VIDEO CN8202 FILTER S VIDEO C/CR OUTPUT LS,RS ADAI (AC3) VOLUME JA8203 CONTROL OPTICAL IC8802 IC8204 IC8703-1/2 M62429FP TC74HCT7007AF (27P) (27P) CN8102 CN20 –...
  • Page 18 XR-A9800D 3.2 OVERALL CONNECTION DIAGRAM PICKUP ASSY (VWY1055) 1/3- DVD MAIN ASSY (XWX3014) 1/4- CONNECT ASSY (6CH) CN8107 (XWX3023) VKN1267 BLUE LED ASSY J5602 51048-0200 (XWZ3321) J5601 51048-0200 CN5501 CN5105 HLEM27R-1 HLEM27S-1 1/3- DISPLAY ASSY AF ASSY (XWZ3331) (XWZ3330) DC FAN MOTOR DECK Ι...
  • Page 19 XR-A9800D Note : When ordering service parts, be sure to refer to "EXPLODED VIEWS and PARTS LIST" or "PCB PARTS LIST". CN201 SMEB ASSY FGSB ASSY MOTOR ASSY SW ASSY (VWG2048) (VWG2009) (VWG2004) (VWG2002) V+5S CN202 TRADE ASSY (VWG2003) CN8105...
  • Page 20 XR-A9800D 3.3 PICKUP, SW, TRADE, MOTOR, SMEB and FGSB ASSYS : RF SIGNAL ROUTE : FOCUS SERVO LOOP LINE PICKUP : TRACKING SERVO LOOP LINE ASSY : SLIDER SERVO LOOP LINE (VWY1055) FGSB ASSY (VWG2009) PC101 GP2S60 CN201 TRADE ASSY (VWG2003)
  • Page 21 XR-A9800D WAVEFORMS for DVD MAIN ASSY Note : The encircled numbers denote measuring point in the schematic diagram. Measurement condition : No. 1 to 4 and 6 to 11 : Disc MA1, Title 1-chp 1 No. 5 : CD, ABEX-784 Track 1 No.
  • Page 22 XR-A9800D 3.4 DVD MAIN ASSY (1/3) SH_2 (DVD) (DVD) CN20 VKN1583 (CD) (CD) FOFST VKN1464 SH_1 CN30 VKN1472 SH_3...
  • Page 23 XR-A9800D DVD MAIN ASSY (XWX3014) : The power supply is shown with the marked box. : RF SIGNAL ROUTE : ROM DATA SIGNAL ROUTE : FOCUS SERVO LOOP LINE : TRACKING SERVO LOOP LINE : SLIDER SERVO LOOP LINE (DVD)
  • Page 24 XR-A9800D 3.5 DVD MAIN ASSY (2/3) DVD MAIN ASSY (XWX3014) : The power supply is shown with the marked box. : DVD AUDIO SIGNAL ROUTE : ROM DATA SIGNAL ROUTE XYW3001 MY_1 AV1_1 MY_5 PE5108A MY_4 MY_3 MY_2 AV1_2...
  • Page 25 XR-A9800D ADDRESS 1/3, 3/3 1/3, 3/3 DATABUS SH_7 SH_5 20MHz SH_6 SH_4 SH_1 SH_3 VKN1299 SH_2 FOFST 1/3, 3/3 RESET...
  • Page 26 XR-A9800D 3.6 DVD MAIN ASSY (3/3) DVD MAIN ASSY (XWX3014) ADDRESS SH_5 DATABUS AV1_1 14 17 13 16 AV1_2 12 15...
  • Page 27 XR-A9800D : DVD AUDIO SIGNAL ROUTE : ROM DATA SIGNAL ROUTE : V SIGNAL ROUTE : Y SIGNAL ROUTE : C SIGNAL ROUTE SHL_7 MY_1 CN80 VKN1518 Q81-Q86 : 2SA1576A RESET NO CONNECTION NO CONNECTION...
  • Page 28 XR-A9800D 3.7 CONNECT ASSY (6 CH) (1/4) CONNECT ASSY (6 CH) (XWX3023)
  • Page 29 XR-A9800D : The power supply is shown with the marked box. : DVD AUDIO SIGNAL ROUTE : V SIGNAL ROUTE : Y SIGNAL ROUTE : C SIGNAL ROUTE...
  • Page 30 XR-A9800D 3.8 CONNECT ASSY (6 CH) (2/4) : DVD AUDIO SIGNAL ROUTE...
  • Page 31 XR-A9800D CONNECT ASSY (6 CH) UDZS5.1B (XWX3023)
  • Page 32 XR-A9800D 3.9 CONNECT ASSY (6 CH) (3/4) CONNECT ASSY (6 CH) (XWX3023)
  • Page 33 XR-A9800D : AUDIO (FRONT) SIGNAL ROUTE : AUDIO (REAR) SIGNAL ROUTE : AUDIO (CENTER) SIGNAL ROUTE...
  • Page 34 XR-A9800D 3.10 CONNECT ASSY (6 CH) (4/4) CONNECT ASSY (6 CH) (XWX3023) AK4527VQ...
  • Page 35 XR-A9800D : The power supply is shown with the marked box. : AUDIO SIGNAL ROUTE : DVD AUDIO SIGNAL ROUTE : AUDIO (FRONT) SIGNAL ROUTE : AUDIO (REAR) SIGNAL ROUTE : AUDIO (CENTER) SIGNAL ROUTE...
  • Page 36 XR-A9800D 3.11 FM/AM TUNER MODULE MIX AMP RF AMP 1T378A BUFFER IF AMP FM +B SW MW RF TUNING BLOCK AKX7041...
  • Page 37 XR-A9800D FM/AM TUNER MODULE (AXQ7065) : The power supply is shown with the marked box. AF AMP AF AMP CN6201 KP200IA14L REGULATOR...
  • Page 38 XR-A9800D 3.12 AF ASSY (1/3) AF ASSY (XWZ3330) (REC) (REC) (PB) (PB) : DECK PB SIGNAL ROUTE (REC) (PB) : DECK REC SIGNAL ROUTE (REC) (REC) (REC) (REC) (PB) (PB) (PB)
  • Page 39 XR-A9800D : The power supply is shown with the marked box. BA4558F-HT BA4558F-HT (PB) (PB) (PB) (PB) (REC) (REC) (REC) (REC) (REC) RTF1209 RTF1209 2/3,...
  • Page 40 XR-A9800D 3.13 AF ASSY (2/3) CN8103 (TA) (TA) (TA) (OUT) (TA) LC75396NE (OUT) (OUT) (PB) (PB) (MIC) CN5501...
  • Page 41 XR-A9800D CN6201 AF ASSY (XWZ3330) (TA) : TUNER AUDIO SIGNAL ROUTE (OUT) : REC OUT SIGNAL ROUTE (TA) : AUDIO SIGNAL ROUTE BA4558F-HT : AUDIO (FRONT) SIGNAL ROUTE (PB) : DECK PB SIGNAL ROUTE (REC) : DECK REC SIGNAL ROUTE...
  • Page 42 XR-A9800D 3.14 AF ASSY (3/3) and SECONDARY ASSY AF ASSY (XWZ3330) 1SR139-100 1SR139-100 J3401 J3402...
  • Page 43 XR-A9800D FAN MOTOR : AUDIO (FRONT) SIGNAL ROUTE JA3991 XKN3007 SECONDARY ASSY (XWZ3323) CAUTION : FOR CONTINUED PROTECTION AGAINST RISK OF FIRE. REPLACE ONLY WITH SAME TYPE NO. 491004 MFD, BY LITTELFUSE INC. FOR IC16 (AEK7018). CAUTION : FOR CONTINUED PROTECTION AGAINST RISK OF FIRE. REPLACE ONLY WITH SAME TYPE NO.
  • Page 44 XR-A9800D 3.15 REAR AMP ASSY REAR AMP ASSY (XWZ3325) CN3401 AKB7042 JA3403 XKB3007...
  • Page 45 XR-A9800D : The power supply is shown with the marked box. : AUDIO (REAR) SIGNAL ROUTE : AUDIO (CENTER) SIGNAL ROUTE MTZJ4.7B...
  • Page 46 XR-A9800D 3.16 PRIMARY ASSY POWER TRANSFORMER XTS3042 NJM7805FA S1WB(A)60SD...
  • Page 47 XR-A9800D PRIMARY ASSY (XWZ3332) 6.3A REK1085 ATF1136 2.2M (1/2W) • NOTE FOR FUSE REPLACEMENT FOR CONTINUED PROTECTION AGAINST RISK OF FIRE. CAUTION - REPLACE WITH SAME TYPE AND RATINGS ONLY.
  • Page 48 XR-A9800D 3.17 DISPLAY and BLUE LED ASSYS (MIC) (MIC) (MIC) (MIC) (MIC) DISPLAY ASSY (XWZ3331) (MIC) orange SLP6118C51H green SLP3118C51H BLUE LED ASSY (XWZ3321) PDC064A 10MHz green SLP3118C51H D5619,D5620: red SLP9118C51H FL TUBE...
  • Page 49 XR-A9800D : The power supply is shown with the marked box. CN8104 CN5105 CN81 (MIC) (MIC) : MIC SIGNAL ROUTE (MIC) (MIC) D5902: SLP7118C51H D5903: SLP9118C51H D5904: SLP3118C51H S5923 : TAPE Ι/ΙΙ S5911 : DISC 1 S5917 : EQUALIZER S5929 : SET...

  • Page 50: Pcb Connection Diagram

    XR-A9800D 4. PCB CONNECTION DIAGRAM NOTE FOR PCB DIAGRAMS : 1. Part numbers in PCB diagrams match those in the schematic 3. The parts mounted on this PCB include all necessary parts for diagrams. several destinations. 2. A comparison between the main parts of PCB and schematic For further information for respective destinations, be sure to diagrams is shown below.
  • Page 51 XR-A9800D 4.2 FM/AM TUNER MODULE CN3051 FM/AM TUNER MODULE VR6201 Q6203 Q6204 SIDE A FM/AM TUNER MODULE (ANP7159-B) Q6302 Q6303 Q6301 Q6202 Q6201 IC6201 Q6304 Q6401 Q6214 IC6202 Q6306 Q6403 Q6402 Q6404 Q6205 SIDE B...
  • Page 52 XR-A9800D • This diagram has four layers. 4.3 DVD MAIN ASSY In the two middle layers, mainly Vcc and GND are Connected. CN8106 CN8101 DVD MAIN ASSY IC15 Q83 Q81 Q85 IC25 IC22 IC18 PICKUP ASSY Q109 Q101 Q106 IC11...
  • Page 53 XR-A9800D • This diagram has four layers. In the two middle layers, mainly Vcc and GND are Connected. DVD MAIN ASSY IC12 IC26 IC19 IC21 IC2 IC27 Q112 Q107 IC17 IC16 Q108 Q114 Q113 Q105 IC14 Q281 IC13 Q251 (VNP1719-A)
  • Page 54 XR-A9800D 4.4 CONNECT ASSY (6CH) CN80 CONNECT ASSY (6 CH) Q8205 IC8201 IC8203 IC8202 IC8901 IC8401 IC8501 IC8601 IC8502 Q8725 Q8721 IC8706 Q8728 Q8922 Q8921 IC8702 IC8701 Q8741 Q8726 Q8722 IC8802 Q8872 Q8747 IC8851 Q8918 Q8917 Q8871 Q8916 (XNP3031-B) CN3404...
  • Page 55 XR-A9800D CONNECT ASSY (6 CH) IC8204 Q8201-Q8204 Q8535 Q8925 Q8731 Q8733 Q8924 Q8732 IC8703 Q8727 Q8734 Q8742 IC8801 Q8874 Q8915 IC8704 Q8875 Q8873 (XNP3031-B) SIDE B...
  • Page 56 XR-A9800D CN8103 CN6201 4.5 AF ASSY AF ASSY J3401 VR2301 VR2801 VR2302 VR2802 Q3081 IC3302 Q3803 Q2803 Q2803 Q2804 IC3306 IC3301 Q3352 Q3351...
  • Page 57 XR-A9800D CN5501 DECK MECHANISM UNIT J3402 DC FAN MOTOR SIDE A (XNP3028-B) VR2801 VR2303 VR2305 VR2802 VR2304 VR2306 Q2803 IC3305 IC2301 IC3306 Q3351...
  • Page 58 XR-A9800D AF ASSY IC5891 Q3009 Q2306 Q2103-Q2105 Q2102 IC2201 Q2201-Q2204 Q2805 Q2802 Q3608 Q2301 Q3353 Q82-Q65 Q2807 IC5892 Q3607 Q2302 Q3354 Q3621 Q3602...
  • Page 59 XR-A9800D SIDE B (XNP3028-B) Q2805 IC3835 IC3836 Q3318 Q3317 IC3001 IC5691 Q3001-Q3003 Q82-Q65 Q2807 Q3603 Q3311-Q3314 IC3304 IC3303 Q3102 Q3005 Q3354 Q3605 Q3315 Q3101 Q3006 Q3602 Q3606 Q3601...
  • Page 60 XR-A9800D 4.6 REAR AMP ASSY CN3603 REAR AMP ASSY IC3402 IC3401 IC53 IC52 IC51 IC54 CN8105 SIDE A CN3604 (XNP3029-B)
  • Page 61 XR-A9800D REAR AMP ASSY Q3472 Q3471 Q3406-Q3415 IC53 IC52 IC51 Q3417 Q3403 Q3405 Q3402 Q3401 (XNP3029-B) SIDE B Q3404...
  • Page 62 XR-A9800D 4.7 SECONDARY ASSY (T1) POWER TRANSFORMER IC11 IC16 IC15 IC12 IC14 IC13 IC17 SIDE A (XNP3028-B) SECONDARY ASSY SECONDARY ASSY (XNP3028-B) SIDE B...
  • Page 63 XR-A9800D 4.8 PRIMARY ASSY PRIMARY ASSY IC82 IC81 (XNP3029-B) SIDE A AC IN (T1) PRIMARY ASSY SIDE B POWER TRANSFORMER (XNP3029-B) IC82...
  • Page 64 XR-A9800D 4.9 DISPLAY and BLUE LED ASSYS BLUE LED ASSY (XNP3029-B) CN8104 DISPLAY ASSY CN81 IC5601 IC3901 SIDE A...
  • Page 65 XR-A9800D DECK MECHANISM UNIT CN5105 (XNP3029-B) IC5501 IC3931...
  • Page 66 XR-A9800D DISPLAY ASSY Q5605 Q2906 IC3931 Q5501 SIDE B Q2911 Q5502 Q2904 Q2903 Q2910 Q2908 Q5607 Q2907 Q2901...
  • Page 67 XR-A9800D BLUE LED ASSY (XNP3029-B) (XNP3029-B) IC5501 Q5653 Q5652 Q5651 Q5650 Q5655 Q5823 Q5822 Q5827 IC5601 Q5826 Q5608 Q5654 IC3901 Q5825 Q5601 Q5821 Q5602 Q5824 Q5801 Q5606 Q5604...

  • Page 68: Pcb Parts List

    XR-A9800D Mark No. Description Part No. Mark No. Description Part No. 5. PCB PARTS LIST • NOTES: Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List. • mark found on some component parts indicates the importance of the safety factor of the part.
  • Page 69 XR-A9800D Mark No. Description Part No. Mark No. Description Part No. Q103,Q281,Q6,Q7 HN1B04FU C701,C702,C704-C710 CKSRYF104Z16 Q101 HN1C01F C712-C726,C831-C833 CKSRYF104Z16 Q112,Q113 HN1C01FU C837-C839 CKSRYF104Z16 Q108 HN1K03FU C820,C821 (2.2µF) VCG1030 Q107 RN1902 C299,C844 (0.47µF) VCG1032 RN1911 C368,C409,C411 (47µF/6.3V) VCH1166 RN4982 C405 (330µF)
  • Page 70 XR-A9800D Mark No. Description Part No. Mark No. Description Part No. C8408,C8409,C8411,C8416,C8417 CKSRYB104K16 IC8801,IC8802 M62429FP C8419,C8503,C8505,C8509,C8513 CKSRYB104K16 IC8203 NJM78L08A C8516,C8519,C8522,C8526 CKSRYB104K16 IC8201 TA7302P C8531-C8534,C8542,C8545,C8601 CKSRYB104K16 IC8204 TC74HCT7007AF C8604,C8605,C8613,C8615,C8616 CKSRYB104K16 IC8502 W24257AJ-12 C8839-C8841,C8901 CKSRYB104K16 IC8501 YSS912C C8745,C8746,C8765 CKSRYB152K50 Q8203,Q8204 2SB1197K C8619,C8620,C8743,C8744,C8763...
  • Page 71 XR-A9800D Mark No. Description Part No. Mark No. Description Part No. F6401 FM BAND PASS FILTER ATF-155 AF ASSY F6206 ATF7008 FM CERAMIC DISCRIMINATOR F6202 AM CERAMIC FILTER ATF7011 SEMICONDUCTORS L6206,L6208,L6403 LAU2R2J IC3302 (1.25A) AEK7010 IC3305,IC3306 (5A) AEK7019 TRANSFORMERS IC3836...
  • Page 72 XR-A9800D Mark No. Description Part No. Mark No. Description Part No. CAPACITORS RESISTORS C2301,C2302,C3603,C3606 CCSRCH100D50 R2812 RD1/2LMF680J C5892 CCSRCH101J50 RD1/2VM330J C2192 CCSRCH220J50 R3619,R3620 RD1/4LMF100J C3319,C3320 CCSRCJ3R0C50 R3353,R3354 RD1/4PU101J C3311,C3312,C3361,C3362 CEANL1R0M50 R3024,R3025,R5892,R5894,R5895 RD1/4PU102J C3317,C3318 CEANP100M35 R3029,R3317,R3318,R3326 RD1/4PU104J C3313,C3314 CEANP2R2M50 R3081,R5893 RD1/4PU221J...
  • Page 73 XR-A9800D Mark No. Description Part No. Mark No. Description Part No. CEAT220M50 CAPACITORS C3432 CEAT221M16 C33,C34 (4700µF/80V) ACH7071 C3419 CEATR47M50 C16 (6800µF/25V) ACH7120 CEHAT100M50 CEAT220M50 C57,C59,C62 CEJA100M16 CEAT221M63 CEAT682M16 C56,C61 CEJA1R0M50 C3423,C3424,C3429 CKSRYB103K50 CQMA103K2E C3404-C3406 CKSRYB222K50 C3425-C3428 CKSRYF104Z50 RESISTORS RD1/4PU103J...
  • Page 74 XR-A9800D Mark No. Description Part No. Mark No. Description Part No. C5999 CKSQYB105K10 CAPACITORS C5625 CKSQYF224Z25 C1,C2 (0.01µF) ACE7027 C5804,C5951,C5953 CKSRYB102K50 CEAT100M50 C3911 CKSRYB103K50 CEAT102M25 C3909,C5816 CKSRYB104K16 RESISTORS C5506 CKSRYB471K50 C3907,C5503,C5504,C5509 CKSRYB472K50 R1 (2.2MΩ, 1/2W) RCN1080 C5507,C5508 CKSRYB473K16 Other Resistors...

  • Page 75: Adjustment

    XR-A9800D 6. ADJUSTMENT 6.1 TUNER SECTION FM Tuner Section • Set the mode selector to FM BAND. • Connect the wiring as shown in Fig. 1. FM SG (1kHz, ± 75kHz dev.) Reception Step Adjustment Adjustment Frequency Specifications Frequency Level...
  • Page 76 XR-A9800D 6.2 CASSETTE DECK SECTION • Adjustment points and test points are shown in Fig.3, Fig.5 and Fig.7. Mechanical Adjustment • Test tape : NCT-111 (3kHz, 30min). 1. Tape Speed Adjustment Adjusting Measurement Mode Test Tape Adjustment Procedure Remarks Points...
  • Page 77 XR-A9800D 0 dB 0 dB: 315 Hz, 250 nwb/m 10s ......................10s 315Hz –20 dB 12.5 6.3kHz 10kHz 315Hz 14kHz 10kHz 8kHz 4kHz 2kHz 1kHz 63Hz 40Hz Fig.4 STD-331E Test Tape Playback Adjustment (1) Head Azimuth Adjustment • Do not switch between forward and reverse operation with the screwdriver inserted.
  • Page 78 XR-A9800D Recording Adjustment (1) Bias Oscillation Frequency Adjustment Input Signal/ Measurement Adjustment Step Mode Adjusting Points Remarks Test Tape Points Value Deck ΙΙ Oscillation If the REC/STOP button for four Load the STD-633 test seconds while the power is in STAND...
  • Page 79 XR-A9800D AF ASSY SIDE A TAPE TEST POINT L ch R ch FRONT VR2303 VR2305 VR2301 VR2304 VR2306 VR2302 VR2801 L2801 VR2802 Fig.7 Adjustment and Measurement Points...

  • Page 80: Dvd Section

    XR-A9800D 6.3 DVD SECTION 6.3.1 ADJUSTMENT ITEMS AND LOCATION Note : When the Traverse mechanism adjustment is not properly adjusted, jitter, error rate and play ability are defective. The noise may come out by the case. Adjustment Items Adjustment Points (PCB Part)
  • Page 81 XR-A9800D 6.3.4 ELECTRICAL ADJUSTMENT Master Clock Adjustment • When not properly adjusted : Uneven color DVD MAIN • Normal mode ASSY • Power ON 16.934400MHz ± 80Hz Player START DVD MAIN ASSY Frequency counter SIDE A...

  • Page 82: General Information

    XR-A9800D 7. GENERAL INFORMATION 7.1 DIAGNOSIS 7.1.1 TEST MODE SCREEN DISPLAY Consecutive double-OSD display is supported during test mode. The screen is composed 10 lines with a maximum of 32 characters per line. It can't be used with the debugging display mode together.
  • Page 83 XR-A9800D (10) Output video system [V – ∗ ∗ ∗ ∗] (19) The part number of the flash ROM and system controller [∗ ∗ ∗ ∗ ∗ ∗ / ∗ ∗ ∗ ∗ ∗ ∗ ∗ ] NTSC system [NTSC]...

  • Page 84: Trouble Shooting

    XR-A9800D 7.1.2 TROUBLE SHOOTING XR-A9800D microcomputer troubleshooting Symptom of problem Thought cause Check method • The power supply does not enter • The microcomputer is not reset. • Whether terminal RESET (11Pin) is "H" is confirmed. though the power supply outlet is...

  • Page 85: Error Code

    XR-A9800D 7.1.3 ERROR CODE l l o c i f ) . l ) . l l l o n i l u l i l l a t ' d ) . t t I ( l l a ) .
  • Page 86 XR-A9800D ± r i f r i f t s i t ' n t i s v i f r i f t ' n v i f 7 " " 3 t i s 7 " " 3...
  • Page 87 XR-A9800D u l i l i a u l i u l i l l o l l o l l o c t i l l u l l u z i l c t i c t i e l l ) .
  • Page 88 XR-A9800D - t r e l i y l t . y l t i r l o i i g i c t i f i c o l l y l l...

  • Page 89: Disassembly

    XR-A9800D 7.1.4 DISASSEMBLY DVD MAIN ASSY Remove a Bonnet (Eleven screws). Main Cam $M MECHA. DVD (5P) Note: The loading tray can be pulled out when the main cam is in this position. (The Lock Lever should be in the notch of the Main Cam.)
  • Page 90 XR-A9800D HOW TO EXCHANGE THE FUSE Release the All Connectors from DVD MAIN Assy. (PRIMARY ASSY) Remove a Bonnet (Eleven screws). × 2 DVD MAIN Assy Unhook DVD Base CONNECT Assy (6 CH) $M DVD Mecha Unit × 3 Return the $M DVD Mecha Unit only to the body.
  • Page 91 XR-A9800D DIAGNOSIS of AF and REAR AMP ASSYS Remove a Bonnet (Eleven screws). and remove the $M Mecha DVD (5P). AF Assy Put the Insulation Sheet × 2 × 2 REAR AMP Assy The product operates even if $M DVD Mecha. is not connected.
  • Page 92 XR-A9800D $M DVD MECHA UNIT ADDITIONAL TO JOB Mecha Base (Bottom View) Clamper Holder ×1 Unhook ×1 Unhook CN9001 Front Front TRADE Assy Front ×2 Unhook Clamper Holder Mecha Base Rotary Tray Loading Tray...
  • Page 93 XR-A9800D Servo Base Traverse Mechanism Assy-S Unhook Unhook Unhook Flexible Cable ×2 Unhook FFC Holder Traverse Mechanism Assy-S Servo Base Flexible Cable Traverse Mechanism Assy-S Float Rubber (Black)(Soft) Float Rubber (Black)(Hard) ×1 Unhook Servo Base...
  • Page 94 XR-A9800D Style the Flexible Cable and Float Rubber Position in the Traverse Mechanism Assy-S Float Rubber (Black)(Soft) Mark Flexible Cable Spindle Motor Traverse Mechanism Assy-S Float Rubber (Black)(Hard) Style the Flexible Cable in the $M MECHA DVD Assy and Preparation before Installing the Mecha Base Connect a Flexible Cable Pull out Flexible Cable from this hole.

  • Page 95: Power On Sequence

    XR-A9800D 7.1.5 POWER ON SEQUENCE Reset Start Start when pin 11 (XRESET) becomes "H". Initialization routine Microcomputer initialization Destinguish it by the input condition of pins 1 and 2. Distinction of the model and destination (Refer to the schematic diagram.)
  • Page 96 XR-A9800D DECK mechanism unit initialization DECK mecha ΙΙ initialization Motor 500msec ON Does the Head Base fall down ? Check the MODE 2 SW of DECK mecha ΙΙ. Is the 10th time ? Motor 150msec ON, Initialization Mechanism error DECK mecha ΙΙ...

  • Page 97: Parts

    XR-A9800D 7.2 PARTS 7.2.1 IC • The information shown in the list is basic information and may not correspond exactly to that shown in the schematic diagrams. PDC064A (DISPLAY ASSY : IC5501) • System Control Microcomputer • Pin Function −...
  • Page 98 XR-A9800D − l l u − l l u l l u l l u l l u l l u l l u l l u − −...

  • Page 99: Display

    XR-A9800D 7.2.2 DISPLAY XAV3009 (DISPLAY ASSY :V5621) • FL Display • Pin Assignment • Grid Assignment • Segment Designation B5 B4 B3 B2 B1 (2G) (3G to 9G) B24 B23 (1G, 10G to 15G)
  • Page 100 XR-A9800D • Pin Connection Pin No. 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 Connection F2 F2 F2 NP NP 1G 2G 3G 4G 5G 6G 7G 8G 9G...

  • Page 101: Panel Facilities And Specifications

    XR-A9800D 8. PANEL FACILITIES AND SPECIFICATIONS 8.1 PANEL FACILITIES Front Panel Section W2-2001 PHONES DOLBY /DTS VIDEO NR full logic aut reverse auto synchro egiting system stereo double cassette deck...
  • Page 102 XR-A9800D W2-2001 PHONES DOLBY /DTS VIDEO NR 18 17 16 10 VOLUME UP/DOWN DISC-1/2/3 Use to adjust the overall volume. Press to select discs in the player directly. 11 PHONES jack (Headphones) AUDIO MODE Plug in a pair of headphones to this jack.
  • Page 103 XR-A9800D –·1⁄4 24 EJECT (tape I) Use for reverse scanning and track skip when Press to open the cassette door of deck I. playing a disc. Use for reverse music search and 25 Function select buttons rewind when playing a tape. When listening to the...
  • Page 104 XR-A9800D Display Section 19 18 Character display 13 Tape indicators 2 and 3 – Indicates the current tape play/record Sleep indicator Lights when sleep timer has been set. direction. Timer indicator – Indicates the current tape deck, I or II.

  • Page 105: Remote Control Unit

    XR-A9800D Remote Control Unit Use with the SHIFT button for reverse frame- To learn about the function of a particular button, advance and slow motion reverse playback of a look up the name of the button in the following DVD disc.
  • Page 106 XR-A9800D D DISC-1/2/3 R RANDOM (SHIFT & 6) Use to select discs in the player directly. Press to start random playback of tracks/discs loaded. DISC CHANGE Press to select the next disc in the player. REPEAT (SHIFT & 4) Use to select a repeat mode for discs.

  • Page 107: Specifications

    ** Measured by Audio Spectrum Analyzer. V VOLUME +/– Surround Use to adjust the overall volume level. XR-A9800D, XR-VS500D (RMS) Front ............100 W per channel (1 kHz, 10% T.H.D., 6 Ω) Center, Rear R, L ......... 33 W per channel (1 kHz, 10% T.H.D., 8 Ω)
  • Page 108 A damaged power cord can cause a fire or give you an electrical shock. Check the power cord once in a while. When you find it damaged, ask your nearest PIONEER authorized service center or your dealer for a replacement.

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