Nokia 5510 NPM-5 Service Manual
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Nokia 5510 NPM-5 Service Manual

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Nokia Mobile Phones Customer Care E&A
Technical Services, Repair Concepts
Copyright © Nokia Mobile Phones. This material, including documentation and any related computer
programs, is protected by copyright controlled by Nokia Mobile Phones. All rights are reserved.
Copying, including reproducing, storing, adapting or translating, any or all of this material requires
the prior written consent of Nokia Mobile Phones. This material also contains confidential
information, which may not be disclosed to others without the prior written consent of Nokia Mobile
Phones.
Service Manual 5510 Level 2
Service Manual
Nokia 5510
NPM-5

Service Level 2

PAGE 1 (34)
Confidential
Copyright 2001 © Nokia Mobile Phones
Approved 1.0
SQX 00306-en MWy
20.11.2001

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Summary of Contents for Nokia 5510 NPM-5

  • Page 1: Service Level

    Copying, including reproducing, storing, adapting or translating, any or all of this material requires the prior written consent of Nokia Mobile Phones. This material also contains confidential information, which may not be disclosed to others without the prior written consent of Nokia Mobile Phones.

  • Page 2: Warnings And Cautions

    20.11.2001 Introduction The purpose of this document is to give Nokia service level 2 workshops aids to carry out service for 5510. The use of this Service Manual is only for Nokia authorized service partners additionally to other service documentation like Service Bulletins.

  • Page 3: Table Of Contents

    PAGE 3 (34) Approved 1.0 Nokia Mobile Phones Customer Care E&A SQX 00306-en MWy Technical Services, Repair Concepts Confidential 20.11.2001 Table of content Exploded View ..........................4 Bill of repair ............................ 5 Disassembly Instructions ....................... 8 SW-Update........................... 10 Troubleshooting ........................... 12 Layouts and Parts........................

  • Page 4: Exploded View

    PAGE 4 (34) Approved 1.0 Nokia Mobile Phones Customer Care E&A SQX 00306-en MWy Technical Services, Repair Concepts Confidential 20.11.2001 1. EXPLODED VIEW Description: See corresponding ITEM/CIRCUIT REF of the BOR (Bill Of Repair) Service Manual 5510 Level 2 Copyright 2001 © Nokia Mobile Phones...

  • Page 5: Bill Of Repair

    PAGE 5 (34) Approved 1.0 Nokia Mobile Phones Customer Care E&A SQX 00306-en MWy Technical Services, Repair Concepts Confidential 20.11.2001 2. BILL OF REPAIR SPARE PARTS ITEM/ QTY PART NO PART NAME USED BEFORE CIRCUIT REF. I013 9490478 B-COVER ASSEMBLY...

  • Page 6: Variant Parts

    PAGE 6 (34) Approved 1.0 Nokia Mobile Phones Customer Care E&A SQX 00306-en MWy Technical Services, Repair Concepts Confidential 20.11.2001 VARIANT PARTS I003 9790592 KEYMAT MIDDLE PRINTED DMC04521 MAVERICK I002 9790596 KEYMAT L&R PRINTED CZECH I002 9790599 KEYMAT L&R PRINTED FRENCH I002 9790602 KEYMAT L&R PRINTED GERMAN...

  • Page 7: Service Tools

    PAGE 7 (34) Approved 1.0 Nokia Mobile Phones Customer Care E&A SQX 00306-en MWy Technical Services, Repair Concepts Confidential 20.11.2001 SERVICE TOOLS PART NO PART NAME USED BEFORE 0271738 BLC-2 BATTERY BLOCK LI-IO 950 MAH 0694105 HDD-2 STEREO HEADSET 0630463...

  • Page 8: Disassembly Instructions

    PAGE 8 (34) Approved 1.0 Nokia Mobile Phones Customer Care E&A SQX 00306-en MWy Technical Services, Repair Concepts Confidential 20.11.2001 3. DISASSEMBLY INSTRUCTIONS Attention: Before starting this procedure you must take care of ESD precautions like being in your ESD-area and connecting your arm wrist. For more information please look at chapter 6.
  • Page 9 PAGE 9 (34) Approved 1.0 Nokia Mobile Phones Customer Care E&A SQX 00306-en MWy Technical Services, Repair Concepts Confidential 20.11.2001 There are 3 clear plastic clips to release, which hold To remove the UI module MU4, 2 further screws have the Light Guide onto the UI module MU4.

  • Page 10: Sw-Update

    PAGE 10 (34) Approved 1.0 Nokia Mobile Phones Customer Care E&A SQX 00306-en MWy Technical Services, Repair Concepts Confidential 20.11.2001 4. SW-UPDATE To use FLS-2 Flash Dongle you have to follow the instructions of the user guide inside the sales package.
  • Page 11 PAGE 11 (34) Approved 1.0 Nokia Mobile Phones Customer Care E&A SQX 00306-en MWy Technical Services, Repair Concepts Confidential 20.11.2001 To use FLS-4 Flash Dongle you have to follow the instructions of the user guide inside the sales package. Please check always the latest version, which is available on Partner Pages/PWS.

  • Page 12: Troubleshooting

    Mechanical parts, which didn’t repair the failure, can be reused, if they are not soldered. o Use always original Nokia parts or accessories. o Don’t’ try to repair liquid damages. o Meet the torque requirements when assembling the unit.

  • Page 13: Layouts And Parts

    PAGE 13 (34) Approved 1.0 Nokia Mobile Phones Customer Care E&A SQX 00306-en MWy Technical Services, Repair Concepts Confidential 20.11.2001 5.1 Layouts and Parts Service Manual 5510 Level 2 Copyright 2001 © Nokia Mobile Phones...
  • Page 14 PAGE 14 (34) Approved 1.0 Nokia Mobile Phones Customer Care E&A SQX 00306-en MWy Technical Services, Repair Concepts Confidential 20.11.2001 Antenna Pogo Pins Battery Connector X203 SIM Reader X400 Vibra Motor N400 Buzzer Power Key Line-In Jack J601 Stereo Jack J602...

  • Page 15: No Charger Function

    PAGE 15 (34) Approved 1.0 Nokia Mobile Phones Customer Care E&A SQX 00306-en MWy Technical Services, Repair Concepts Confidential 20.11.2001 5.2 No charger function No charger function Check and clean pads of System Connector (MU4, bottom side) Check spring contacts of...
  • Page 16 PAGE 16 (34) Approved 1.0 Nokia Mobile Phones Customer Care E&A SQX 00306-en MWy Technical Services, Repair Concepts Confidential 20.11.2001 Charger function ok ? Check spring contacts of - connection battery - optical condition Connector - mech. condition X203 (inside...

  • Page 17: No Phone Audio With Headset

    PAGE 17 (34) Approved 1.0 Nokia Mobile Phones Customer Care E&A SQX 00306-en MWy Technical Services, Repair Concepts Confidential 20.11.2001 5.3 No phone audio with headset No phone audio with headset Check and clean pads of System Connector (MU4, bottom...

  • Page 18: No Music/Radio Audio With Headset

    PAGE 18 (34) Approved 1.0 Nokia Mobile Phones Customer Care E&A SQX 00306-en MWy Technical Services, Repair Concepts Confidential 20.11.2001 5.4 No music/radio audio with headset No music/radio audio with headset Check and clean pads of SM stereo jack (MU4, bottom...

  • Page 19: Keypad Problems

    PAGE 19 (34) Approved 1.0 Nokia Mobile Phones Customer Care E&A SQX 00306-en MWy Technical Services, Repair Concepts Confidential 20.11.2001 5.5 Keypad problems Keypad problem Change corresponding keymat I002 or I003 ok ? Clean the UI module (MU4, top side)

  • Page 20: Keypad Problems With Mp3 Player

    PAGE 20 (34) Approved 1.0 Nokia Mobile Phones Customer Care E&A SQX 00306-en MWy Technical Services, Repair Concepts Confidential 20.11.2001 5.6 Keypad problems with MP3 player Key problems MP3 player Check key of B-Cover I013 Measure Key depressed: corresponding ~ 0 Ohm.

  • Page 21: Lcd Problems

    PAGE 21 (34) Approved 1.0 Nokia Mobile Phones Customer Care E&A SQX 00306-en MWy Technical Services, Repair Concepts Confidential 20.11.2001 5.7 LCD problems problem Check and clean pads of LCD (MU4, top side) Check spring - connection contacts of the - optical condition - mech.

  • Page 22: No Buzzer Function

    PAGE 22 (34) Approved 1.0 Nokia Mobile Phones Customer Care E&A SQX 00306-en MWy Technical Services, Repair Concepts Confidential 20.11.2001 5.8 No Buzzer function No buzzer tone Check and clean pads of buzzer (MA4, bottom side) Check spring - connection...

  • Page 23: No Audio In (Microphone)

    PAGE 23 (34) Approved 1.0 Nokia Mobile Phones Customer Care E&A SQX 00306-en MWy Technical Services, Repair Concepts Confidential 20.11.2001 5.9 No audio in (Microphone) No/bad audio in (microphone) Check and clean pads of microphone (MU4, bottom side) Check spring...

  • Page 24: No Audio Out

    PAGE 24 (34) Approved 1.0 Nokia Mobile Phones Customer Care E&A SQX 00306-en MWy Technical Services, Repair Concepts Confidential 20.11.2001 5.10 No audio out No/bad audio out (speaker) Check and clean pads of speaker (MU4, top side) Check spring - connection...

  • Page 25: No Power On

    PAGE 25 (34) Approved 1.0 Nokia Mobile Phones Customer Care E&A SQX 00306-en MWy Technical Services, Repair Concepts Confidential 20.11.2001 5.11 No power on No power on Check and clean pads of board to board Connector (MA4, top side) Check spring...
  • Page 26 PAGE 26 (34) Approved 1.0 Nokia Mobile Phones Customer Care E&A SQX 00306-en MWy Technical Services, Repair Concepts Confidential 20.11.2001 Key depressed: ~ 0 Ohm. Measure Key not switch(MA4, depressed: > 0,3 bottom side) Mohm. Key ok ? Change power key...

  • Page 27: No Service

    PAGE 27 (34) Approved 1.0 Nokia Mobile Phones Customer Care E&A SQX 00306-en MWy Technical Services, Repair Concepts Confidential 20.11.2001 5.12 No service No service Check and clean pads of pogo pins (MA4 bottom side) - connection Check and - optical condition clean the pogo - mech.

  • Page 28: No Music Recording

    PAGE 28 (34) Approved 1.0 Nokia Mobile Phones Customer Care E&A SQX 00306-en MWy Technical Services, Repair Concepts Confidential 20.11.2001 5.13 No music recording No music recording (line in) Check and clean pads of SM line in jack (MU4, bottom...

  • Page 29: Sim Card Fail

    PAGE 29 (34) Approved 1.0 Nokia Mobile Phones Customer Care E&A SQX 00306-en MWy Technical Services, Repair Concepts Confidential 20.11.2001 5.14 SIM card fail SIM card fail Check and clean pads of SIM reader (MA4 bottom side) Check spring - connection...

  • Page 30: Usb Port Doesn't Work

    PAGE 30 (34) Approved 1.0 Nokia Mobile Phones Customer Care E&A SQX 00306-en MWy Technical Services, Repair Concepts Confidential 20.11.2001 5.15 USB port doesn’t work USB port don't work Change UI module MU4 I017 ok ? Send to Service Center Service Manual 5510 Level 2 Copyright 2001 ©...

  • Page 31: No Vibra Function

    PAGE 31 (34) Approved 1.0 Nokia Mobile Phones Customer Care E&A SQX 00306-en MWy Technical Services, Repair Concepts Confidential 20.11.2001 5.16 No Vibra function No vibra function Check and clean pads of vibra motor (MA4, bottom side) Check spring - connection...

  • Page 32: Esd Protection Requirements

    PAGE 32 (34) Approved 1.0 Nokia Mobile Phones Customer Care E&A SQX 00306-en MWy Technical Services, Repair Concepts Confidential 20.11.2001 6. ESD PROTECTION REQUIREMENTS Electrostatic discharge can easily damage the sensitive components of electronic products. Therefore every Service Partner has to take care of at least some precautions like ESD restricted area, floor, table, covering, chair(s), shoes or arm wrist.

  • Page 33: Service Notes

    PAGE 33 (34) Approved 1.0 Nokia Mobile Phones Customer Care E&A SQX 00306-en MWy Technical Services, Repair Concepts Confidential 20.11.2001 7. SERVICE NOTES We recommend using Service Notes when shipping phones to other Service Partners. It prevents the product from scratches, it is ESD-proved and has the possibility to give...

  • Page 34: Gonogo Tester

    PAGE 34 (34) Approved 1.0 Nokia Mobile Phones Customer Care E&A SQX 00306-en MWy Technical Services, Repair Concepts Confidential 20.11.2001 8. GONOGO TESTER The Acterna/Wavetek GoNoGo Tester has to be used to carry out the final test after your service action to guarantee the functionality of the phone.

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