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OTC Tools 1U-5230 Operating Instructions Manual

Single-stage and two-stage hydraulic hand pump
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SPX Corporation
655 Eisenhower Drive
Owatonna, MN 55060-0995 USA
Phone: (507) 455-7000
Tech. Serv.: (800) 533-6127
Fax: (800) 955-8329
Order Entry: (800) 533-6127
Fax: (800) 283-8665
International Sales: (507) 455-7223
Fax: (507) 455-7063
Definition: A hydraulic hand pump delivers hydraulic fluid under pressure by directly applied manual effort.
Note: Illustrations depict general pump configurations.
4000
For Use
Order
With
No.
Stage
4000
1
Single-
4002
1
Acting
1
Cylinders
4012
2
(Pump
4012-
1
includes
Q6729
2
2-Way
Valve)
1
4016
2
1
4008
2
Double-
1
Acting
4017
2
Cylinders
(Pump
1
includes
4009
4-Way
2
Valve)
3/8 NPTF oil port(s) on all pumps
© SPX Corporation
SINGLE-STAGE AND TWO-STAGE
HYDRAULIC HAND PUMP
Max. Pressure: See Pump Data Plate
4017
Volume & Pressure
Maximum
Volume per
Stroke
Pressure
In.
3
cm
3
psi
0.069
1.1
10000
0.160
2.6
10000
0.662
10.8
325
0.160
2.6
10000
0.662
10.8
325
0.160
2.6
2,700
2.600
42.6
325
0.160
2.6
10000
7.350
120.5
325
0.294
4.6
10000
2.600
42.6
325
0.160
2.6
10000
7.350
120.5
325
0.294
4.6
10000
Operating Instructions for:
1U-5230 (See 4002)
4012
4000
543158
4002
4016
4002-ER (See 4002)
4017
4008
61522 (See 4002)
4009
61821 (See 4016)
4002
4002-ERA
1U-5230
4016
JTO5945
61821 / 61871 / 61872
61869 / 61522
Handle
Effort
Type
bar
lbs.
kg
700
75
34.0
A
700
145
65.8
B
22
145
65.8
B
700
22
145
65.8
B
190
22
140
63.5
B
700
22
90
40.8
C
700
22
140
63.5
B
700
22
90
40.8
C
700
Table 1
Form No. 102841
61869 (See 4016)
61871 (See 4016)
61872 (See 4016)
JTO5845
(See 4016)
4012-6729
Reservoir
Oil
Usable Oil
Capacity
Capacity
In.
3
cm
3
In.
3
cm
12
197
9
148
55
901
45
738
55
901
45
738
55
901
45
738
152
2491
137
2245
2.5 gal.
9.5 l
460
7539
152
2491
137
2245
2.5 gal.
9.5 l
460
7539
Sheet No.
1 of 3
Rev. 5
Date: 19 Nov. 2007
4012
4008
4009
Product
Weight
3
lbs.
kg.
5.7
2.6
15.8
7.2
17.2
7.8
17.2
7.8
26.0
11.8
54.9
24.9
27.9
12.7
57.9
26.3

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Summary of Contents for OTC Tools 1U-5230

  • Page 1 120.5 includes 4009 4-Way 0.294 Valve) 3/8 NPTF oil port(s) on all pumps © SPX Corporation Operating Instructions for: 1U-5230 (See 4002) 4000 4002 4002-ER (See 4002) 4008 4009 SINGLE-STAGE AND TWO-STAGE Max. Pressure: See Pump Data Plate 4002 4002-ERA...

  • Page 2: Safety Explanations

    Operating Instructions, Form No. 102841, Back sheet 1 of 3 SAFETY EXPLANATIONS Two safety symbols are used to identify any action or lack of action that can cause personal injury. Your reading and understanding of these safety symbols is very important. DANGER - Danger is used only when your action or lack of action will cause serious human injury or death.

  • Page 3: Safety Precautions

    Operating Instructions WARNING: To help prevent personal injury, • Before operating the pump, all hose connections must be tightened with the proper tools. Do not overtighten. Connections need only be tightened securely and leak-free. Overtightening may cause premature thread failure or high pressure fittings to split at pressures lower than their rated capacities. •...

  • Page 4: Operation

    Operating Instructions, Form No. 102841, Back sheet 2 of 3 The 4008 can be operated only in the horizontal position. All other hand pumps can be operated in a horizontal position or in a vertical position with head pointing downward. Refer to Table 1 and your pump name plate to determine your style of pump.

  • Page 5: Hydraulic Fluid Level

    Operating Instructions Hydraulic Fluid Level WARNING: Cylinder(s) must be fully retracted before checking the fluid level. Release all system pressure before breaking any hydraulic connection in the system. Check the hydraulic fluid level in the reservoir periodically. Use a funnel with a filter to add hydraulic fluid if needed. Refer to Table 1 for your reservoir type.

  • Page 6: Troubleshooting

    Operating Instructions, Form No. 102841, Back sheet 3 of 3 WARNING: To help prevent personal injury, always release pump pressure and disconnect hoses(s) from pump before making repairs. Refer to the appropriate pump parts list during trouble-shooting. Repairs must be performed in a dirt-free environment by qualified personnel familiar with this equipment.

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