Modine Manufacturing HDS 30 Installation And Service Manual

Modine Manufacturing HDS 30 Installation And Service Manual

Separated combustion gas-fired unit heaters model hds and hdc

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WARNING
1. Improper installation, adjustment, alteration,
service or maintenance can cause property
damage, injury or death, and could cause
exposure to substances which have been
determined by various state agencies
to cause cancer, birth defects or other
reproductive harm. read the installation,
operating and maintenance instructions
thoroughly before installing or servicing this
equipment.
2. do not locate AnY gas-fired units in areas
where chlorinated, halogenated, or acid
vapors are present in the atmosphere. These
substances can cause premature heat
exchanger failure due to corrosion, which
can cause property damage, serious injury,
or death.
FOR YOUR SAFETY
WHAT To do If You smell gAs:
1. open windows.
2. do not try to light any appliance.
3. do not touch any electrical switch; do
not use any phone in your building.
4. Immediately call your gas supplier
from a neighbor's phone. follow the gas
supplier's instructions. If you can not reach
your gas supplier, call your fire department.
PLEASE BE SURE TO LEAVE IT WITH THE OWNER WHEN YOU LEAVE THE JOB.
InsTAllATIon And servICe mAnuAl
separated combustion gas-fired unit heaters
All models approved for use in California by the CEC, in New
York city by the MEA division, and in Massachusetts. Unit heater
is certified for residential and commercial applications.

Inspection on Arrival

1. Inspect unit upon arrival. In case of damage, report it
2. Check rating plate on unit to verify that power supply meets
3. Inspect unit upon arrival for conformance with description of

Table of Contents

Inspection on Arrival . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Special Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
SI (Metric) Conversion Factors. . . . . . . . . . . . . . . . . . . . . . . . . 3
Before you Begin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Unit Location. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Unit Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Service/Trouble Shooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Unit Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Serial/Model Number/Replacement Parts . . . . . . . . . . . . . . . 19
Commercial Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
THIS MANUAL IS THE PROPERTY OF THE OWNER.
model Hds and HdC
FOR YOUR SAFETY
The use and storage of gasoline or other
flammable vapors and liquids in open containers
in the vicinity of this appliance is hazardous.
IMPORTANT
The use of this manual is specifically intended
for a qualified installation and service agency.
All installation and service of these units must
be performed by a qualified installation and
service agency.
immediately to transportation company and your local
Modine sales representative.
available electric power at the point of installation.
product ordered (including specifications where applicable).
Unit Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Venting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Gas Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
6-584.3
5H80002A
September, 2010

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Summary of Contents for Modine Manufacturing HDS 30

  • Page 1: Table Of Contents

    6-584.3 5H80002A September, 2010 InsTAllATIon And servICe mAnuAl separated combustion gas-fired unit heaters model Hds and HdC All models approved for use in California by the CEC, in New York city by the MEA division, and in Massachusetts. Unit heater is certified for residential and commercial applications.
  • Page 2: Special Precautions

    speCIAl preCAuTIons speCIAl preCAuTIons THe InsTAllATIon And mAInTenAnCe InsTruCTIons In THIs cAUTION mAnuAl musT Be folloWed To provIde sAfe, effICIenT And TrouBle-free operATIon. In AddITIon, pArTICulAr CAre musT Be eXerCIsed regArdIng THe speCIAl 1. All literature shipped with this unit should be kept for preCAuTIons lIsTed BeloW.
  • Page 3: Si (Metric) Conversion Factors

    speCIAl preCAuTIons / sI (meTrIC) ConversIon fACTors Before You BegIn cAUTION cAUTION 18. The unit should be isolated from the gas supply piping system by closing its field installed manual shut-off valve. 1. All literature shipped with this unit should be kept for future This manual shut-off valve should be located within 6' of use for servicing or service diagnostics.
  • Page 4: Unit Location

    unIT loCATIon unIT loCATIon Table 4.1 - Clearances dANGER unit side Clearance To recommended Combustible materials service Clearance Appliances must not be installed where they may be exposed Top and Bottom 1" 1" to a potentially explosive or flammable atmosphere. Access side 1"...
  • Page 5: Unit Mounting

    unIT mounTIng figure 5.2 - unit Heater Turned 180° (30-75 units only) cAUTION (Access panel and heated air outlet change sides) 1. Do not install units below 7' measured from the bottom of the unit to the floor in commercial applications (unless unit is properly guarded to provide user protection from moving parts) and 5' measured from the bottom of the unit to the floor in residential applications.
  • Page 6: Venting

    InsTAllATIon - venTIng A4. Limit the total equivalent vent pipe length to a minimum WARNING of 3' and a maximum of 25', making the vent system as straight as possible. The equivalent length of a 3" elbow is 1' and for a 4" elbow is 5'. 1.
  • Page 7 InsTAllATIon - venTIng jurisdiction type B vent may be used for the last section A20. Long runs of horizontal or vertical combustion air pipes of vent pipe to maintain clearance to combustibles while may require insulation in very cold climates to prevent the passing through wall or floor.
  • Page 8 InsTAllATIon - venTIng section B – vertical 2-pipe vent system Table 8.1 - minimum Height from roof to lowest Installation discharge opening B1. This section applies to vertically vented 2-pipe (one Rise X (in) Roof Pitch Min Height H (ft) ➀ combustion air inlet pipe and one vent pipe) vent systems Flat to 6/12 1.00...
  • Page 9 InsTAllATIon - venTIng section C – Horizontal 2-pipe vent system C11. For a vent termination located under an eave, the distance of the overhang must not exceed 24". The Installation clearance to combustibles above the exterior vent C1. This section applies to horizontally vented 2-pipe must be maintained at a minimum of 12".
  • Page 10 InsTAllATIon - venTIng section d – Concentric vent system cAUTION Installation D1. This section applies to both horizontally and vertically The concentric vent adapter box must be installed inside of vented concentric vent systems as defined in “Section A the structure or building. Do not install this box on the exterior –...
  • Page 11 InsTAllATIon - venTIng D9. Slide the combustion air pipe over the vent pipe and attach to the air inlet of the concentric adapter box, as shown in Figure 11.1, using at least 3 corrosion resistant sheet metal screws. Seal the joint and seam using sealant suitable for temperatures up to 400°F.
  • Page 12: Gas Connections

    InsTAllATIon - gAs ConneCTIons gAs ConneCTIons figure 12.1 - recommended sediment Trap/manual shut-off valve Installation - side or Bottom gas WARNING Connection ➀ SUPPLY LINE 1. All field gas piping must be pressure/leak tested prior to operation. Never use an open flame. Use a soap solution GROUND MANUAL JOINT...
  • Page 13: Electrical

    InsTAllATIon - eleCTrICAl ConneCTIons Blower Curve models (HdC 60-125 only) eleCTrICAl ConneCTIons speeds WARNING Medium High 1. Disconnect power supply before making wiring connections to prevent electrical shock and equipment HdC 60 damage. 2. All appliances must be wired strictly in accordance with wiring diagram furnished with the appliance.
  • Page 14: Operation

    InsTAllATIon - operATIon operATIon 11. Check the thermostat, ignition control, gas valve, and supply fan blower motor for electrical operation. If these do not prior to operation function, recheck the wiring diagram. IMPORTANT 12. Check the blower wheel for proper direction of rotation when compared to the air flow direction arrow on the blower housing (if applicable).
  • Page 15: Unit Components

    ConTrol operATIng seQuenCe / unIT ComponenTs ConTrol operATIng seQuenCe Upon a call for heat from the thermostat, power is supplied to not already started it will start shortly. If a flame is not sensed the power exhauster motor. The unit will go through a purge for any reason the main valve will close and there will be a period and then the direct spark igniter will be energized.
  • Page 16: Dimensions

    dImensIons / generAl performAnCe dATA - Hds/HdC 13.5" BETWEEN 3/8"-16 MOUNTING HOLES 14.9" BETWEEN 3/8"-16 MOUNTING HOLES (MODEL SIZES 100 AND 125 ONLY) (MODEL SIZES 100 AND 125 ONLY) 10.0" 3.5" dimensions (inches) Propeller Model Size - HDS Blower Model Size - HDC Dimension 100/125 100/125...
  • Page 17: Service/Trouble Shooting

    servICe / mAInTenAnCe / TrouBlesHooTIng 1. Service air moving components annually. WARNING a. Check fan for fit on motor shaft and for damage to blades. 2. Keep unit free from dust, dirt, grease, and foreign matter, When servicing or repairing of this equipment, use only paying particular attention to: factory-approved service replacement parts.
  • Page 18: Unit Wiring Diagram

    unIT WIrIng Wiring diagram selection Since internal or factory wiring may vary depending on type. The following wiring diagram represents a unit equipped the controls manufacturer, the wiring diagrams must be with a single stage gas valve, and direct spark ignition. appropriately selected with the proper gas valve and ignition figure 18.1 - unit Heater Wiring diagram 6-584.3...
  • Page 19: Serial/Model Number/Replacement Parts

    09 - White Rogers (1 stage) (2 stage) ANÉE DE FABRICATION Code 21 SPO NUMÉRO Code 22 Code 11 Code 12 Hds 30 5H79402 S 3 0 0 1 5H75769B1 5H75002-7 5H75029 1 7 9 5H79441-1 5H79636 5H79749 5H79751B...
  • Page 20: Commercial Warranty

    EIGHTEEN MONTHS FROM DATE OF SHIPMENT FROM SELLER, WHICHEVER OCCURS FIRST Burners High Intensity Infrared Units sheet metal parts All Products Commercial products group Modine Manufacturing Company 1500 DeKoven Avenue Racine, WI 53403 Phone: 1.800.828.4328 (HEAT) www.modine.com © Modine Manufacturing Company 2010 Litho in USA...

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