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In addition, the many tips given in this manual will help keep your motorcycle in the best possible con- dition. If you have any further questions, do not hesitate to contact your Yamaha dealer. The Yamaha team wishes you many safe and pleasant rides. So, remember to put safety first!
This manual should be considered a permanent part of this motorcycle and should remain with it even if the motorcycle is subsequently sold. Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most current product information available at the time of printing, there may be minor discrepancies between your motorcycle and this manual.
TABLE OF CONTENTS SAFETY INFORMATION ....1-1 EXUP system ....... 3-16 Adjusting the throttle cable Sidestand ........3-17 free play ........6-17 DESCRIPTION ........2-1 Ignition circuit cut-off system ..3-17 Adjusting the valve clearance ..6-17 Left view ..........2-1 Tires ..........6-17 Right view ........2-2 PRE-OPERATION CHECKS .....
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TABLE OF CONTENTS Battery ..........6-30 Replacing the fuses ......6-31 Replacing a headlight bulb ...6-32 Replacing a tail/brake light bulb ...6-33 Replacing a turn signal light bulb ...........6-34 Front wheel ........6-34 Rear wheel ........6-35 Troubleshooting ......6-37 Troubleshooting charts ....6-38 MOTORCYCLE CARE AND STORAGE ..........7-1 Care ..........7-1 Storage ...........7-3...
SAFETY INFORMATION EAU10270 AND/OR WHEN MADE NECES- • Ride where other motorists can SARY BY MECHANICAL CONDI- see you. Avoid riding in another MOTORCYCLES SINGLE TIONS. motorist’s blind spot. TRACK VEHICLES. THEIR SAFE USE Many accidents involve inexperi- AND OPERATION ARE DEPENDENT Safe riding enced operators.
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Modifications made to this motorcycle other motorists can see you. the single most critical factor in the pre- not approved by Yamaha, or the re- The posture of the operator and vention or reduction of head injuries. moval of original equipment, may ren- passenger is important for proper Always wear an approved helmet.
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Since Yamaha cannot should be kept to a minimum. 189 kg (417 lb). When loading within test all other accessories that may be •...
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SAFETY INFORMATION Gasoline and exhaust gas • Do not park the motorcycle on a GASOLINE IS HIGHLY FLAMMA- slope or soft ground, otherwise it BLE: may fall over. • Always turn the engine off when • Do not park the motorcycle near refueling.
INSTRUMENT AND CONTROL FUNCTIONS EAU10460 EAU10660 To unlock the steering Main switch/steering lock All electrical systems are off. The key can be removed. EAU10680 LOCK The steering is locked, and all electrical systems are off. The key can be re- moved.
3. High beam indicator light “ ” for a few seconds, then go off, have a 4. Oil level warning light “ ” Yamaha dealer check the electrical cir- 5. Right turn signal indicator light “ ” cuit. 6. Coolant temperature warning light “...
“ON”. If the warning light does not come on for a few seconds, then go off, have a 1. Speedometer Yamaha dealer check the electrical cir- 2. Odometer/tripmeter cuit. 3. “SELECT” button 4. “RESET” button...
INSTRUMENT AND CONTROL FUNCTIONS be traveled on a full tank of fuel. This in- EAU11891 To set the clock Tachometer unit formation will enable you to plan future 1. Push both the “SELECT” and “RE- fuel stops. SET” buttons for at least two sec- onds.
EAU12110 Self-diagnosis devices Fuel gauge code, note the circuit-specific number This model is equipped with a self-diag- of r/min, and then have a Yamaha deal- nosis device for the following electrical er check the vehicle. circuits: ECA10040 throttle position sensor...
EAU12341 Right Anti-theft alarm (optional) Handlebar switches This model can be equipped with an Left optional anti-theft alarm by a Yamaha dealer. Contact a Yamaha dealer for more information. 1. Engine stop switch “ ” 2. Start switch “ ”...
INSTRUMENT AND CONTROL FUNCTIONS position. To cancel the turn signal EAU12730 EAU12820 Hazard switch “ ” Clutch lever lights, push the switch in after it has re- With the key in the “ON” or “ ” posi- turned to the center position. tion, use this switch to turn on the haz- ard light (simultaneous flashing of all EAU12500...
INSTRUMENT AND CONTROL FUNCTIONS EAU12870 EAU12930 EAU12941 Shift pedal Brake lever Brake pedal The brake lever is located at the right handlebar grip. To apply the front brake, pull the lever toward the handle- bar grip. 1. Shift pedal 1. Brake pedal The shift pedal is located on the left The brake pedal is on the right side of side of the engine and is used in com-...
INSTRUMENT AND CONTROL FUNCTIONS EAU13070 EAU13210 Fuel tank cap NOTE: Fuel The fuel tank cap cannot be closed un- less the key is in the lock. In addition, the key cannot be removed if the cap is not properly closed and locked. EWA11090 WARNING Make sure that the fuel tank cap is...
Your Yamaha engine has been de- signed to use regular unleaded gaso- line with a research octane number of 91 or higher. If knocking (or pinging) oc-...
INSTRUMENT AND CONTROL FUNCTIONS EAU13590 EAU13940 Starter (choke) lever “ ” Seat To remove the seat 1. Insert the key into the seat lock, and then turn it clockwise. 1. Projection 2. Seat holder 1. Starter (choke) lever “ ” 2.
This storage compartment is designed When storing the owner’s manual or To open the helmet holder, insert the to hold an optional genuine Yamaha U- other documents in the storage com- key into the seat lock, and then turn the LOCK.
INSTRUMENT AND CONTROL FUNCTIONS EAU14750 load thereby soften Rebound damping force Adjusting the front fork suspension, turn the adjusting bolt on This front fork is equipped with spring each fork leg in direction (b). preload adjusting bolts, rebound damp- NOTE: ing force adjusting screws and com- Align the appropriate groove on the ad- pression...
INSTRUMENT AND CONTROL FUNCTIONS Compression damping force ECA10100 EAU15041 Adjusting the shock absorber CAUTION: assembly Never attempt to turn an adjusting This shock absorber assembly is mechanism beyond the maximum or equipped with a spring preload adjust- minimum settings. ing ring, a rebound damping force ad- justing knob and a compression NOTE: damping force adjusting screw.
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INSTRUMENT AND CONTROL FUNCTIONS To increase the spring preload and Rebound damping force Compression damping force thereby harden the suspension, turn the adjusting ring in direction (a). To de- crease the spring preload and thereby soften the suspension, turn the adjust- ing ring in direction (b).
NOTE: EXUP system sorber to an open flame or other Although the total number of clicks of a This model is equipped with Yamaha’s high heat sources, otherwise it damping force adjusting mechanism EXUP (EXhaust Ultimate Power valve) may explode due to excessive may not exactly match the above spec- system.
INSTRUMENT AND CONTROL FUNCTIONS EAU15300 below and have a Yamaha dealer re- EAU15321 Sidestand Ignition circuit cut-off system pair it if it does not function proper- The sidestand is located on the left side The ignition circuit cut-off system (com- of the frame.
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5. Push the start switch. Does the engine start? The neutral switch may be defective. The motorcycle should not be ridden until checked by a Yamaha dealer. With the engine still running: 6. Move the sidestand up. 7. Keep the clutch lever pulled.
PRE-OPERATION CHECKS EAU15591 The condition of a vehicle is the owner’s responsibility. Vital components can start to deteriorate quickly and unexpectedly, even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leakage or loss of tire air pressure could have serious consequences.
• If necessary, add recommended coolant to specified level. 6-11 • Check cooling system for leakage. • Check operation. • If soft or spongy, have Yamaha dealer bleed hydraulic system. • Check brake pads for wear. Front brake • Replace if necessary.
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• Make sure that operation is smooth. • Check cable free play. Throttle grip 6-17, 6-26 • If necessary, have Yamaha dealer adjust cable free play and lubricate cable and grip housing. • Make sure that operation is smooth. Control cables 6-26 •...
OPERATION AND IMPORTANT RIDING POINTS EAU16640 EAU16671 ECA10260 Starting a warm engine Shifting CAUTION: Follow the same procedure as for start- Even with the transmission in ing a cold engine with the exception the neutral position, do not that the starter (choke) is not required coast for long periods of time when the engine is warm.
OPERATION AND IMPORTANT RIDING POINTS EAU16800 EAU16841 Shift up points: Tips for reducing fuel Engine break-in 1st → 2nd: 20 km/h (12 mi/h) consumption There is never a more important period 2nd → 3rd: 30 km/h (19 mi/h) in the life of your engine than the period 3rd →...
Do not park on a slope or on soft the tachometer red zone. ground, otherwise the vehicle If any engine trouble should oc- may overturn. cur during the engine break-in period, immediately have a Yamaha dealer check the vehi- cle.
Yamaha dealer certain maintenance work correctly. do it for you. NOTE: If you do not have the tools or experi- ence required for a particular job, have a Yamaha dealer perform it for you.
The annual checks must be performed every year, except if a kilometer-based maintenance is performed in- stead. From 50,000 km, repeat the maintenance intervals starting from 10,000 km. Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical skills. ODOMETER READING (× 1,000 km)
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PERIODIC MAINTENANCE AND MINOR REPAIR ODOMETER READING (× 1,000 km) ANNUAL ITEM CHECK OR MAINTENANCE JOB CHECK √ √ √ √ √ • Check for cracks or damage. 9 * Brake hoses • Replace. Every 4 years √ √ √ √...
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PERIODIC MAINTENANCE AND MINOR REPAIR ODOMETER READING (× 1,000 km) ANNUAL ITEM CHECK OR MAINTENANCE JOB CHECK • Check starter (choke) operation. √ √ √ √ √ √ 22 * Carburetors • Adjust engine idling speed and synchronization. • Change. √...
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PERIODIC MAINTENANCE AND MINOR REPAIR Hydraulic brake service • Regularly check and, if necessary, correct the brake fluid level. • Every two years replace the internal components of the brake master cylinders and calipers, and change the brake fluid. • Replace the brake hoses every four years and if cracked or damaged.
PERIODIC MAINTENANCE AND MINOR REPAIR EAU18770 The panels shown above need to be re- Removing and installing moved to perform some of the mainte- panels nance jobs described in this chapter. Refer to this section each time a panel needs to be removed and installed. EAU19292 Panels A and C To remove one of the panels...
Do not attempt to diagnose such 1. Spark plug cap problems yourself. Instead, have a 2. Remove the spark plug as shown, Yamaha dealer check the vehicle. with the spark plug wrench includ- ed in the owner’s tool kit.
PERIODIC MAINTENANCE AND MINOR REPAIR 3. Check each spark plug for elec- 2. Clean the surface of the spark plug EAU19890 Engine oil and oil filter trode erosion and excessive car- gasket and its mating surface, and cartridge bon or other deposits, and replace then wipe off any grime from the The engine oil level should be checked it if necessary.
2. Oil filter cartridge NOTE: An oil filter wrench is available at a 1. Engine oil filler cap Yamaha dealer. 2. Engine oil level check window 1. Engine oil drain bolt 3. Maximum level mark 5. Apply a thin coat of engine oil to 4.
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PERIODIC MAINTENANCE AND MINOR REPAIR Recommended engine oil: See page 8-1. Oil quantity: Without oil filter cartridge replace- ment: 2.80 L (2.96 US qt) (2.46 Imp.qt) With oil filter cartridge replacement: 3.00 L (3.17 US qt) (2.64 Imp.qt) ECA11620 CAUTION: 1.
If the oil level warning light flickers EAU20101 or remains on, immediately turn the To check the coolant level engine off and have a Yamaha dealer 1. Place the vehicle on the center- 1. Coolant reservoir check the vehicle. stand.
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2. Remove panels A and B. (See If water has been added to the page 6-6.) coolant, have a Yamaha dealer 3. Place a container under the engine check the antifreeze content of to collect the used coolant.
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If ant as soon as possible, other- 7 Nm (0.7 m·kgf, 5 ft·lbf) coolant is leaking, have a Yamaha wise the engine may not be sufficiently cooled and the cool- dealer check the cooling system.
PERIODIC MAINTENANCE AND MINOR REPAIR EAU20681 Do not tilt or pull the fuel tank Cleaning the air filter element too much, otherwise the fuel The air filter element should be cleaned hoses may come loose, which at the intervals specified in the periodic could cause fuel leakage.
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Before installing the fuel tank, make sure that the fuel hoses are not damaged. If any fuel hose is damaged, do not start the engine but have a Yamaha dealer replace the hose, other- wise fuel may leak. Make sure that the fuel hoses are properly connected and 1.
Therefore, most carbu- checked and, if necessary, adjusted as retor adjustments should be left to a follows at the intervals specified in the Yamaha dealer, who has the neces- periodic maintenance and lubrication sary professional knowledge and expe- chart.
Yamaha dealer at the intervals specified in the periodic Tire air pressure maintenance and lubrication chart. The tire air pressure should be checked and, if necessary, adjusted before each ride.
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189 kg (417 lb) glass fragments in it, or if the sidewall is weight evenly on both sides. * Total weight of rider, passenger, car- cracked, have a Yamaha dealer re- Adjust the suspension and tire go and accessories place the tire immediately.
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PERIODIC MAINTENANCE AND MINOR REPAIR EWA10470 This motorcycle is equipped with cast Front tire: WARNING wheels and tubeless tires with valves. Size: Have a Yamaha dealer replace EWA10480 120/70 ZR17M/C (58W) WARNING Manufacturer/model: excessively worn tires. Besides METZELER/MEZ4Y FRONT being illegal, operating the vehi-...
Yamaha dealer check the internal clutch mechanism. 1. Distance between brake pedal and footrest The top of the brake pedal should be positioned approximately 43.0 mm (1.69 in) below the top of the footrest as...
If a brake pad has worn to the point that the wear indicator groove has almost disappeared, have a Yamaha dealer replace the brake pads as a set. 1. Rear brake light switch 2. Rear brake light switch adjusting nut 1.
However, if the Use only the recommended quality brake fluid level goes down sud- 1. Minimum level mark brake fluid, otherwise the rubber denly, have a Yamaha dealer Rear brake seals may deteriorate, causing check the cause. leakage and poor braking perfor- mance.
EAU22730 EAU22760 Changing the brake fluid Drive chain slack Have a Yamaha dealer change the The drive chain slack should be brake fluid at the intervals specified in checked before each ride and adjusted the NOTE after the periodic mainte- if necessary.
PERIODIC MAINTENANCE AND MINOR REPAIR 3. Tighten the locknuts, and then EAU23020 NOTE: Lubricating the drive chain tighten the axle nut to the specified Using the alignment marks on each The drive chain must be cleaned and torque. side of the swingarm, make sure that lubricated at the intervals specified in both chain pullers are in the same posi- the periodic maintenance and lubrica-...
If a cable is damaged periodic maintenance chart. or does not move smoothly, have a Yamaha dealer check or replace it. Recommended lubricant: Engine oil EWA10720 WARNING...
Lithium-soap-based grease (all-pur- Lithium-soap-based grease (all-pur- WARNING pose grease) pose grease) If the centerstand or sidestand does not move up and down smoothly, have a Yamaha dealer check or re- pair it. Recommended lubricant: Lithium-soap-based grease (all-pur- pose grease) 6-27...
If any damage is found or the front Check the inner tubes for scratches, fork does not operate smoothly, damage and excessive oil leakage. have a Yamaha dealer check or re- pair it. To check the operation 1. Place the vehicle on a level sur- face and hold it in an upright posi- tion.
2. Hold the lower ends of the front fork legs and try to move them for- ward and backward. If any free play can be felt, have a Yamaha dealer check or repair the steering. 6-29...
Electrolyte is poisonous and To charge the battery To charge a sealed-type (MF) dangerous since it contains sul- Have a Yamaha dealer charge the bat- battery, a special (constant-volt- furic acid, which causes severe tery as soon as possible if it seems to age) battery charger is required.
EAU23622 2. Remove the blown fuse, and then 4. If the fuse immediately blows Replacing the fuses install a new fuse of the specified again, have a Yamaha dealer amperage. check the electrical system. Specified fuses: Main fuse: 30.0 A Headlight fuse: 20.0 A...
PERIODIC MAINTENANCE AND MINOR REPAIR EAU23730 Headlight bulb Replacing a headlight bulb Do not touch the glass part of This model is equipped with two quartz the headlight bulb to keep it free bulb headlights. If a headlight bulb from oil, otherwise the transpar- burns out, replace it as follows.
Replacing a tail/brake light and then connect the coupler. bulb 6. Install the panel. 1. Remove the seat. (See page 7. Have a Yamaha dealer adjust the 3-11.) headlight beam if necessary. 2. Remove the tail/brake light bulb cover. 1. Tail/brake light bulb socket 4.
To remove the front wheel by removing the screw. EWA10820 WARNING It is advisable to have a Yamaha dealer service the wheel. Securely support the motor- cycle so that there is no danger of it falling over.
2. Insert the wheel axle. EWA10820 3. Lower the front wheel so that it is WARNING on the ground. It is advisable to have a Yamaha 4. Install the brake calipers by install- dealer service the wheel. ing the bolts. Securely support the motor-...
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PERIODIC MAINTENANCE AND MINOR REPAIR 3. Disconnect the brake torque rod 6. Turn the drive chain slack adjust- EAU25841 To install the rear wheel from the brake caliper by removing ing bolts fully in direction (a). 1. Place the wheel and the brake cal- the nut and the bolt.
However, should your motorcycle require any repair, take it to a Yamaha Tightening torques: dealer, whose skilled technicians have Axle nut: 150 Nm (15.0 m·kgf, 108 ft·lbf)
Remove the spark plugs and check the electrodes. The engine does not start. Have a Yamaha dealer check the vehicle. Check the battery. 4. Battery The engine turns over The battery is good.
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Start the engine. If the engine overheats again, have a The coolant level Yamaha dealer check and repair the cooling system. is OK. NOTE: If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended coolant as soon as possible.
MOTORCYCLE CARE AND STORAGE EAU26010 ucts onto seals, gaskets, sprock- cleaning products, solvent or Care ets, the drive chain and wheel thinner, fuel (gasoline), rust re- While the open design of a motorcycle axles. Always rinse the dirt and de- movers or inhibitors, brake flu- reveals the attractiveness of the tech- greaser off with water.
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MOTORCYCLE CARE AND STORAGE After normal use ECA10790 5. Use spray oil as a universal clean- CAUTION: Remove dirt with warm water, a mild er to remove any remaining dirt. detergent, and a soft, clean sponge, 6. Touch up minor paint damage Do not use warm water since it in- and then rinse thoroughly with clean caused by stones, etc.
CAUTION: NOTE: fuel from deteriorating. Storing the motorcycle in a Consult a Yamaha dealer for advice on 5. Perform the following steps to pro- poorly ventilated room or cover- what products to use. tect the cylinders, piston rings, etc.
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MOTORCYCLE CARE AND STORAGE EWA10950 °C (90 °F)]. For more information WARNING on storing the battery, see page To prevent damage or injury from 6-30. sparking, make sure to ground the NOTE: spark plug electrodes while turning Make any necessary repairs before the engine over.
SPECIFICATIONS Dimensions: Engine oil: Fuel: Overall length: Type: Recommended fuel: 2125 mm (83.7 in) SAE10W30 or SAE10W40 or SAE15W40 Regular unleaded gasoline only Overall width: or SAE20W40 or SAE20W50 Fuel tank capacity: 765 mm (30.1 in) 21.0 L (5.55 US gal) (4.62 Imp.gal) Overall height: Fuel reserve amount: -20 -10...
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SPECIFICATIONS Operation: Manufacturer/model: Rim size: Left foot operation METZELER/MEZ4Y 17M/C x MT5.50 Gear ratio: Loading: Front brake: 1st: Maximum load: Type: 35/14 (2.500) 189 kg (417 lb) Dual disc brake 2nd: (Total weight of rider, passenger, cargo and Operation: 35/19 (1.842) accessories) Right hand operation 3rd:...
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SPECIFICATIONS Charging system: Coolant temperature indicator light: A.C. magneto Battery: Fuses: Model: Main fuse: GT14B-4 30.0 A Voltage, capacity: Headlight fuse: 12 V, 12.0 Ah 20.0 A Headlight: Signaling system fuse: 20.0 A Bulb type: Ignition fuse: Halogen bulb 20.0 A Bulb voltage, wattage x quantity: Radiator fan fuse: Headlight:...
Record the key identification number, vehicle identification number and mod- el label information in the spaces pro- vided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehi- cle is stolen. KEY IDENTIFICATION NUMBER: 1.
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1. Model label The model label is affixed to the frame under the seat. (See page 3-11.) Record the information on this label in the space provided. This information will be needed when ordering spare parts from a Yamaha dealer.
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INDEX EXUP system ........3-16 Parking............ 5-5 Part locations .......... 2-1 Air filter element, cleaning ....6-14 Pass switch..........3-6 Anti-theft alarm (optional) ....... 3-6 Front and rear brake pads, checking ..6-22 Periodic maintenance and Front fork, adjusting ......3-13 lubrication chart ........6-2 Front fork, checking.......6-28 Battery ..........
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INDEX Troubleshooting ........6-37 Troubleshooting charts ......6-38 Turn signal indicator lights ...... 3-2 Turn signal light bulb, replacing .... 6-34 Turn signal switch ........3-6 Valve clearance, adjusting ....6-17 Vehicle identification number ....9-1 Wheel bearings, checking..... 6-29 Wheel (front) .........
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YAMAHA MOTOR CO., LTD. PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2003.06-0.4×1 CR...
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