Related Manuals for Toro 30859
Summary of Contents for Toro 30859
- Page 1 Form No. 3379-421 Rev A Groundsmaster ® 4300-D Traction Unit Model No. 30859—Serial No. 310000001 and Up Model No. 30861—Serial No. 310000001 and Up *3379-421* A Register at www.Toro.com. Original Instructions (EN)
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Page 2: Introduction
You are responsible for operating the product properly and safely. You may contact Toro directly at www.Toro.com for product and accessory information, help finding a dealer, or to register your product. -
Page 3: Table Of Contents
Safety ................4 Cooling System Maintenance ........38 Safe Operating Practices........... 4 Removing Debris from the Cooling System ....38 Toro Riding Mower Safety ........5 Brake Maintenance ............39 Sound Power Level ..........6 Adjusting the Service Brakes ........39 Sound Pressure Level..........6 Adjusting the Parking Brake ........39... -
Page 4: Safety
Preparation Safety • While mowing, always wear substantial footwear, long trousers, hard hat, safety glasses, and ear protection. Long This machine meets or exceeds CEN standard EN hair, loose clothing, or jewelry may get tangled in moving 836:1997, ISO standard 5395:1990, and ANSI B71.4-2004 parts. -
Page 5: Toro Riding Mower Safety
Toro Riding Mower Safety the engine is provided with a shut-off valve, turn the fuel off at the conclusion of mowing. The following list contains safety information specific to Toro • Keep hands and feet away from the cutting decks. -
Page 6: Sound Power Level
Keep everyone away. • Handle fuel carefully. Wipe up any spills. • To ensure safety and accuracy, have an Authorized Toro • Check the safety interlock switches daily for proper Distributor check the maximum engine speed with a operation. -
Page 7: Safety And Instructional Decals
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 108-5278 1. Read the Operator's Manual. 110-8973 (Affix over part no. 110–8869 for CE*) * This safety decal includes a slope warning required on the machine for compliance to the European Lawn Mower Safety Standard EN836:1997. - Page 8 117–0169 1. Read the Operator's Manual. 2. Power point—10 amp 3. Head lights—10 amp 4. Power—10 amp 117–0170 5. Engine start—15 amp 6. Optional air ride seat suspension—20 amp 1. Head lights 6. Continuous variable throttle setting 7. Engine computer management C—7.5 amp 2.
- Page 9 110-0986 106-6755 1. Press the brake pedal and parking brake pedal to set the 1. Engine coolant under 3. Warning—do not touch the parking brake. pressure. hot surface. 2. Press the brake pedal to apply the brake. 2. Explosion hazard—read 4.
- Page 10 Battery Symbols Some or all of these symbols are on your battery 1. Explosion hazard 6. Keep bystanders a safe distance from the battery. 2. No fire, open flame, or 7. Wear eye protection; smoking. explosive gases can cause blindness and other injuries 3.
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Page 11: Setup
Remove shipping blocks and pins Rear weights (quantity varies with Install rear weights (order from your Varies configuration). Toro Distributor). Hood latch assembly Install the hood latch for CE compliance Washer Throttle stop Install the throttle stop for CE compliance... -
Page 12: Adjusting The Control Arm Position
Figure 2 1. Step 2. Step brackets Figure 3 1. Control arm 3. Bolts (2) 2. Raise or lower the step to the desired height and 2. Retaining brackets re-secure the brackets to the frame with the 2 bolts and nuts. 2. -
Page 13: Installing Rear Weights
B71.4-2004 Standards when equipped with rear weights and/or 90 lb of calcium chloride ballast is added to rear wheels. Use the following charts to determine the combinations of weights required for your configuration. Order parts from your local Authorized Toro Distributor. Weight P/N 110-8985-03... -
Page 14: Installing The Hood Latch For Ce Compliance
Figure 4 1. Traction manifold 5. Weight(s) 2. Spacers 6. Carriage bolt 3. Bolts 7. Nut 4. Washers • Remove the 3 bolts, washers, and spacers securing the traction manifold to the bottom of the rear bumper (Figure 4a). • Position the appropriate amount of weight on the top and/or bottom of the rear bumper. -
Page 15: Installing The Throttle Stop For Ce Compliance
3. Start the engine and allow it to run for 5 to 10 minutes. 4. Adjust the high idle to 2860 rpm with the cutting decks disengaged. 5. Tighten the set screw. 6. Apply adhesive into the set screw to prevent tampering. Figure 6 1. -
Page 16: Product Overview
Product Overview Controls Seat Adjusting Knobs The seat adjusting lever (Figure 8) allows you to adjust the seat fore and aft. The weight adjusting knob adjusts the seat for the operator's weight. The weight gauge indicates when the seat is adjusted to the weight of the operator. The height adjusting knob adjusts the seat for the operator's height. -
Page 17: Hour Meter
enabled in the mow mode. When starting the decks in the down position, this lever will turn the decks on if the PTO and the mow speed limiter are engaged. Glow Plug Indicator Light This light (Figure 10) illuminates when the glow plugs are preheating. -
Page 18: Fuel Gauge
Figure 12 1. Hydraulic filter restriction indicator Fuel Gauge Figure 14 The fuel gauge (Figure 13) shows the amount of fuel in the 1. Headlight switch tank. Power Point The power point is a 12 volt power supply for electronic devices (Figure 15). -
Page 19: Specifications
Contact your Authorized Service Dealer or started. Distributor or go to www.Toro.com for a list of all approved attachments and accessories. Crankcase capacity is approximately 5.5 qt. (5.2 l) with the filter. -
Page 20: Checking The Cooling System
Checking the Cooling System Clean debris off of the screen, oil cooler, and front of the radiator daily and more often if conditions are extremely dusty and dirty. Refer to the section on Removing Debris from the Cooling System in Maintenance. The cooling system is filled with a 50/50 solution of water and permanent ethylene glycol antifreeze. - Page 21 quantities that can be used within 180 days to ensure fuel DANGER freshness. In certain conditions, fuel is extremely flammable Fuel tank capacity: 13.5 gallons (51 l) and highly explosive. A fire or explosion from fuel can burn you and others and can damage property. Use summer grade diesel fuel (No.
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Page 22: Checking The Hydraulic Fluid
Alternate fluid: Mobil EAL 224H Note: This is vegetable-oil based biodegradable oil tested Figure 19 and approved by Toro for this model. This fluid is not as resistant to high temperatures as standard fluid, so be sure 1. Fuel tank cap 2. -
Page 23: Check The Torque Of The Wheel Nuts
Check the Torque of the Wheel Nuts Torque the wheel nuts to 70 to 90 ft-lb (94 to 122 N⋅m). after 1-4 hours of operation and again after 10 hours of operation. Torque every 250 hours thereafter. WARNING Failure to maintain proper torque of the wheel nuts could result in personal injury. -
Page 24: Pushing Or Towing The Machine
Jacking Points preheating is required, turn key to the Off position and then to the On/Preheat position. Repeat this process Note: Use jack stands to support the machine when required. as required. • Front—rectangular pad, under the axle tube, inside each 4. -
Page 25: Understanding The Diagnostic Light
Figure 25 Figure 26 1. Rear tie down 1. Diagnostic light Understanding the Diagnostic When the controller diagnostic light blinks, one of the Light following problems has been detected by the controller: • One of the outputs has been shorted. The machine is equipped with a diagnostic light which •... -
Page 26: Checking The Interlock Switches
Checking the Interlock Switches The purpose of the interlock switches is to prevent the engine from cranking or starting unless the traction pedal is in the Neutral position, the Enable/Disable switch is in the Disable position, and the Lower Mow/Raise control is in the Neutral position. -
Page 27: Hydraulic Valve Solenoid Functions
Serious damage could occur if you illuminated, this indicates an ECM problem. If this occurs, operate the machine with a malfunction. contact your Toro Distributor for assistance. Mowing Important: The Diagnostic ACE display must not be left connected to the machine. It is not designed to Start the engine and move the throttle to the Fast position. - Page 28 Always Start Mowing with Sharp Blades A sharp blade cuts cleanly and without tearing or shredding the grass blades like a dull blade. Tearing and shredding causes the grass to turn brown at the edges which impairs growth and increases susceptibility to diseases. Make sure blade is in good condition and a full sail is present.
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Page 29: Maintenance
Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Recommended Maintenance Schedule(s) Maintenance Service Maintenance Procedure Interval • Torque the wheel lug nuts to 70 to 90 ft-lb (94 to 122 N⋅m). After the first hour •... -
Page 30: Daily Maintenance Checklist
Daily Maintenance Checklist Duplicate this page for routine use. Maintenance Check Item For the week of: Mon. Tues. Wed. Thurs. Fri. Sat. Sun. Check the safety interlock operation. Check the brake operation. Check the engine oil and fuel level. Drain the water/fuel separator. Check the air filter restriction indicator. -
Page 31: Service Interval Chart
Service Interval Chart Figure 29 CAUTION If you leave the key in the ignition switch, someone could accidently start the engine and seriously injure you or other bystanders. Remove the key from the ignition before you do any maintenance. Lubrication Greasing the Bearings and Bushings If you operate the machine under normal conditions, lubricate... - Page 32 Figure 35 • Steering cylinder ball joints (2) and rear axle (1) (Figure 36) Figure 32 • Lift arm pivot shaft (1 each) (Figure 33) Figure 33 G011614 • Rear axle tie rod (2) (Figure 34) Figure 36 • Brake pedal (1) (Figure 37) G011615 Figure 37 Figure 34...
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Page 33: Engine Maintenance
Engine Maintenance Servicing the Air Cleaner Check the air cleaner body for damage which could cause an air leak. Replace if damaged. Check the whole intake system for leaks, damage or loose hose clamps. Service the air cleaner filter only when the service indicator (Figure 38) requires it. -
Page 34: Adjusting The Throttle
3. Remove the oil filter (Figure 41). 3. Hold the injection pump lever arm against the high idle stop (Figure 42). 4. While pulling the throttle cable, to remove any slack, tighten the throttle cable connector. Note: When tightened, the cable pivot must be free to swivel on the injection pump lever arm. -
Page 35: Fuel System Maintenance
Fuel System Maintenance DANGER Under certain conditions, diesel fuel and fuel vapors are highly flammable and explosive. A fire or explosion from fuel can burn you and others and can cause property damage. • Use a funnel and fill the fuel tank outdoors, in Figure 43 an open area, when the engine is off and is cold. -
Page 36: Electrical System Maintenance
Electrical System Maintenance Important: Before welding on the machine, disconnect both cables from the battery, both wire harness plugs from the electronic control module, and the terminal connector from the alternator to prevent damage to the electrical system. Servicing the Battery WARNING Figure 44 1. -
Page 37: Drive System Maintenance
Drive System Maintenance Adjusting the Traction Drive for Neutral The machine must not creep when the traction pedal is released. If it does creep, adjust as follows: 1. Park the machine on a level surface, stop the engine, and lower the cutting decks to the floor. 2. -
Page 38: Adjusting The Rear Wheel Toe-In
Cooling System 7. Test drive the machine to make sure it does not creep. Maintenance Adjusting the Rear Wheel Toe-in Removing Debris from the 1. Rotate the steering wheel so that the rear wheels are Cooling System straight ahead. 2. Loosen the jam nut on each end of the tie rod (Figure Remove debris from the screen, oil coolers, and radiator daily 48). -
Page 39: Brake Maintenance
Brake Maintenance Adjusting the Service Brakes Adjust the service brakes when there is more than 1 inch of free travel of the brake pedal, or when the brakes do not work effectively. Free travel is the distance the brake pedal moves before you feel braking resistance. -
Page 40: Belt Maintenance
Belt Maintenance Check the condition and tension of the alternator belt after the first day of operation and every 100 operating hours thereafter. Tensioning the Alternator Belt 1. Open the hood. 2. Check the tension of the alternator belt by depressing it (Figure 54) midway between the alternator and the crankshaft pulleys with 22 lb (10 kg) of force. -
Page 41: Hydraulic System Maintenance
Changing the Hydraulic Fluid Change hydraulic fluid after every 800 operating hours, in normal conditions. If fluid becomes contaminated, contact your local Toro distributor because the system must be flushed. Contaminated fluid looks milky or black when compared to clean oil. -
Page 42: Checking The Hydraulic Lines And Hoses
WARNING Hydraulic fluid escaping under pressure can penetrate skin and cause injury. • Make sure all hydraulic fluid hoses and lines are in good condition and all hydraulic connections and fittings are tight before applying pressure to the hydraulic system. •... -
Page 43: Hydraulic System Test Ports
9. Thoroughly clean and service the air cleaner assembly. Use the hydraulic system test ports to test the pressure in the hydraulic circuits. Contact your local Toro distributor for 10. Seal the air cleaner inlet and the exhaust outlet with assistance. -
Page 44: Schematics
Schematics G011593 Hydraulic Schematic (Rev. A) - Page 45 Electrical Schematic (Rev. -)
- Page 46 Electrical Schematic (Rev. -)
- Page 47 Notes:...
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Page 48: The Toro Total Coverage Guarantee
Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact the Toro importer.