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CRF110F
Service manual
Honda CRF110F Service Manual
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Table Of Contents
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Symbols
Contents
Table of Contents
General Information
Service Rules
Abbreviation
Serial Numbers
Model Identification
Labels
General Specifications
Lubrication System Specifications
Fuel System Specifications
Electric Starter System Specifications
Ignition System Specifications
Cylinder Head/Valves Specifications
Cylinder/Piston Specifications
Clutch/Gearshift Linkage Specifications
Alternator/Starter Clutch Specifications
Crankshaft/Transmission/Kickstarter Specifications
Front Wheel/Brake/Suspension/Steering Specifications
Rear Wheel/Brake/Suspension Specifications
Battery/Charging System Specifications
Engine & Frame Torque Values
Standard Torque Values
Lubrication & Seal Points
Cable & Harness Routing
Source of Emissions
Exhaust Emission Control System
Crankcase Emission Control System
Emission Control Systems
Fuel Permeation Emission Control System
Noise Emission Control System
Prohibited Actions
Servicing the Honda
Frame/Body Panels/Exhaust System
Frame/Body Panels/Exhaust System Service Information
Frame/Body Panels/Exhaust System Torque Values
Frame/Body Panels/Exhaust System Troubleshooting
Fuel Tank Shroud Disassembly/Assembly
Fuel Tank Shroud Removal/Installation
Left Side Cover Disassembly/Assembly
Left Side Cover Removal/Installation
Seat Removal/Installation
Front Fender Removal/Installation
Number Plate Removal/Installation
Rear Fender Removal/Installation
Main Step Removal/Installation
Reflector Removal/Installation
Drive Chain Cover Removal/Installation
Left Crankcase Rear Cover Removal/Installation
Exhaust Pipe Disassembly/Assembly
Exhaust Pipe Stud Bolt
Exhaust Pipe/Muffler Removal/Installation
Maintenance
Maintenance Service Information
Maintenance Tools
Maintenance Schedule
Fuel Line
Fuel Strainer Screen
Throttle Limiter Activation
Throttle Operation Inspection/Adjustment
Air Cleaner
Crankcase Breather
Spark Plug Inspection
Valve Clearance
Valve Clearance Adjustment
Valve Clearance Inspection
Engine Oil Change
Engine Oil Level Check
Engine Oil Centrifugal Filter Cleaning
Engine Oil Strainer Screen
Drive Chain Slack Inspection
Engine Idle Speed
Drive Chain Adjustment
Drive Chain Cleaning, Inspection and Lubrication
Drive Chain Sprockets Inspection
Brake Shoe Wear
Brake System
Drive Chain Slider Inspection
Front/Rear Brake Shoes
Rear Brake
Clutch System
Front Suspension Inspection
Sidestand
Rear Suspension Inspection
Spark Arrester Inspection/Cleaning
Nuts, Bolts, Fasteners
Recommended Tire Pressure and Tire Size
Steering Head Bearings
Wheels/Tires
Ignition System
Ignition System Component Location
Ignition System Diagram
Ignition System Service Information
Ignition System Tools
Ignition System Torque Value
Ignition System Troubleshooting
Ignition Coil Primary Peak Voltage
Ignition System Inspection
Ignition Pulse Generator Peak Voltage
Ignition Timing
ICM (Ignition Control Module) Removal/Installation
Ignition Coil Removal/Installation
Ignition Switch Inspection
Ignition Switch Removal/Installation
Engine Stop Switch Inspection
Electric Starter
Electric Starter Component Location
Electric Starter System Diagram
Electric Starter Service Information
Electric Starter Torque Value
Electric Starter Troubleshooting
Starter Motor Disassembly
Starter Motor Removal/Installation
Armature
Brush
Starter Motor Inspection
Starter Motor Assembly
Starter Relay Operation Inspection
Starter Relay Removal/Installation
Ground Line
Starter Relay Circuit Inspection
Starter Relay Continuity Inspection
Starter Switch
Neutral Switch Inspection
Neutral Switch Removal/Installation
Fuel System
Fuel System Component Location
Fuel System Service Information
Fuel System Tools
Fuel System Torque Values
Fuel System Troubleshooting
Air Cleaner Housing Removal/Installation
Fuel Tank Removal/Installation
Carburetor Removal
Intake Pipe Removal/Installation
Carburetor Disassembly
Throttle Valve
Float and Jets
Carburetor Assembly
Float Level
Air Screw Adjustment
Idle Drop Procedure
Lubrication System
Lubrication System Diagram
Lubrication System Service Information
Lubrication System Torque Value
Lubrication System Troubleshooting
Oil Pump Disassembly/Assembly
Oil Pump Removal/Installation
Oil Pump Inspection
Cylinder Head/Valves
Cylinder Head/Valves Component Location
Cylinder Head/Valves Service Information
Cylinder Head/Valves Torque Values
Cylinder Head/Valves Tools
Cylinder Head/Valves Troubleshooting
Excessive Noise
Excessive Smoke
Rough Idle
Cylinder Compression Test
Cylinder Head Cover Removal
Cylinder Head Cover Installation
Camshaft Removal
Camshaft Decompressor Cam
Camshaft Inspection
Camshaft Installation
Cylinder Head Removal
Cylinder Head Disassembly
Rocker Arm/Shaft
Valve
Cylinder Head
Valve Spring
Valve/Valve Guide
Rocker Arm
Cylinder Head Installation
Valve Guide Projection
Valve Guide Replacement
Valve Seat Inspection/Refacing
Cam Chain Tensioner Inspection
Cam Chain Tensioner Removal
Cam Chain Tensioner Installation
Oil Stopper Plate Removal/Installation
Cylinder/Piston
Cylinder/Piston Component Location
Cylinder/Piston Service Information
Cylinder/Piston Torque Values
Cylinder/Piston Troubleshooting
Cylinder Removal
Piston Removal
Cylinder Inspection
Piston/Piston Ring Inspection
Connecting Rod Inspection
Cylinder Stud Bolt Replacement
Piston Installation
Cylinder Installation
Clutch/Gearshift Linkage
Clutch/Gearshift Linkage Component Location
Clutch/Gearshift Linkage Service Information
Clutch/Gearshift Linkage Torque Values
Clutch/Gearshift Linkage Tools
Clutch/Gearshift Linkage Troubleshooting
Right Crankcase Cover Disassembly
Right Crankcase Cover Removal
Kickstarter Spindle Oil Seal
Oil Passages
Right Crankcase Cover Assembly
Right Crankcase Cover Installation
Clutch Removal
Centrifugal Clutch Disassembly/Inspection
One-Way Clutch
Clutch Outer/Sub-Gear
Clutch Weight
Centrifugal Clutch Assembly
Crankshaft
Primary Drive Gear
Change Clutch Disassembly
Change Clutch Inspection
Clutch Lifter Bearing
Clutch Center
Clutch Disc
Clutch Plate
Clutch Spring
Clutch Outer/Clutch Outer Guide
Mainshaft
Change Clutch Assembly
Gearshift Linkage Removal
Gearshift Linkage Inspection
Alternator/Starter Clutch
Alternator/Starter Clutch Component Location
Alternator/Starter Clutch Service Information
Alternator/Starter Clutch Tools
Alternator/Starter Clutch Torque Values
Left Crankcase Cover Installation
Left Crankcase Cover Removal
Flywheel/Starter Clutch Removal
Stator Removal/Installation
Starter Clutch Disassembly
Starter Clutch Inspection
Starter Clutch Assembly
Starter Clutch Installation
Crankshaft/Transmission/Kickstarter
Crankshaft/Transmission/Kickstarter Component Location
Crankshaft/Transmission/Kickstarter Service Information
Crankshaft/Transmission/Kickstarter Torque Value
Crankshaft/Transmission/Kickstarter Tools
Crankshaft/Transmission/Kickstarter Troubleshooting
Hard to Shift
Transmission Jumps out of Gear
Crankcase Operation
Crankshaft Inspection
Crankshaft Removal
Radial Clearance
Crankshaft Bearing Replacement
Crankshaft Installation
Transmission Removal
Shift Fork
Transmission Disassembly
Transmission Inspection
Gear/Bushing/Shaft
Shift Drum
Transmission Assembly
Transmission Bearing
Transmission Bearing Replacement
Cam Chain Guide Sprocket Removal
Cam Chain Guide Sprocket Inspection
Cam Chain Guide Sprocket Installation
Crankcase Assembly
Kickstarter Disassembly/Inspection
Kickstarter Removal
Kickstarter Inspection
Kickstarter Assembly
Kickstarter Installation
Engine Removal/Installation
Engine Removal/Installation Component Location
Engine Removal/Installation Service Information
Engine Removal/Installation Specifications
Engine Removal/Installation Torque Values
Engine Removal
Engine Installation
Front Wheel/Brake/Suspension/Steering
Front Wheel/Brake/Suspension/Steering Component Location
Front Wheel/Brake/Suspension/Steering Service Information
Front Wheel/Brake/Suspension/Steering Torque Values
Front Wheel/Brake/Suspension/Steering Tools
Front Wheel Wobbling
Front Wheel/Brake/Suspension/Steering Troubleshooting
Hard Steering
Steers to One Side or Does Not Track Straight
Handlebar Removal
Handlebar Installation
Front Wheel Removal
Axle Runout
Front Wheel Inspection
Wheel Rim
Front Wheel Disassembly
Wheel Bearing
Front Wheel Assembly
Wheel Center Adjustment
Front Brake Inspection
Front Brake Removal
Front Brake Disassembly
Fork
Fork Pipe Bushing/Back-Up Ring
Fork Pipe/Fork Slider/Piston Inspection
Fork Spring Inspection
Fork Fluid Level
Recommended Fork Fluid
Steering Stem Removal
Bearing Race Placement
Rear Wheel/Brake/Suspension
Rear Wheel/Brake/Suspension Component Location
Rear Wheel/Brake/Suspension Service Information
Rear Wheel/Brake/Suspension Torque Values
Rear Wheel/Brake/Suspension Tools
Rear Wheel/Brake/Suspension Troubleshooting
Rear Wheel Removal
Axle
Rear Wheel Disassembly
Rear Wheel Inspection
Wheel Rim Runout
Rear Wheel Assembly
Wheel Bearing Installation
Wheel Bearing Removal
Rear Wheel Installation
Brake Pedal Removal
Rear Brake Inspection
Brake Panel Disassembly
Brake Panel Assembly
Brake Pedal Removal/Disassembly
Brake Pedal Assembly/Installation
Shock Absorber Inspection
Shock Absorber Removal
Rear Wheel
Swingarm Removal
Shock Absorber Disposal Procedure
Swingarm Inspection
Swingarm Installation
Battery/Charging System
Battery/Charging System Component Location
Battery/Charging System Diagram
Battery/Charging System Service Information
Battery Charging
Battery Testing
Battery/Charging System Tools
Battery Is Damaged or Weak
Battery/Charging System Troubleshooting
Battery Removal/Installation
Battery Voltage Inspection
Charging System Inspection
Current Leakage Inspection
Charging Voltage Inspection
Regulator/Rectifier System Inspection
Regulator/Rectifier Removal/Installation
Alternator Charging Coil Inspection
Wiring Diagram
Index
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Table of
Contents
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Table of Contents
Troubleshooting
Frame/Body Panels/Exhaust System Service Information
28
Ignition System Troubleshooting
58
Electric Starter Troubleshooting
68
Fuel System Troubleshooting
80
Lubrication System Service Information
95
Cylinder Head/Valves Troubleshooting
103
Cylinder/Piston Service Information
127
Clutch/Gearshift Linkage Troubleshooting
138
Crankshaft/Transmission/Kickstarter Troubleshooting
179
Front Wheel/Brake/Suspension/Steering Troubleshooting
209
Rear Wheel/Brake/Suspension Troubleshooting
239
Battery/Charging System Troubleshooting
257
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