Stratasys Objet260 Connex User Manual

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Objet260 Connex

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Page 1 User Guide English Objet260 Connex 3D Printer System...
Page 3 Copyright Copyright © 2015 Stratasys Ltd. All rights reserved. This documentation contains proprietary information of Stratasys Ltd. This information is supplied solely to assist authorized users of Objet260 Connex 3D printing systems. No part of this document may be used for other purposes, and it may not be disclosed to other parties. The specifications on which this document is based are subject to change without notice. No part of this book may be reproduced in any form or by any means, nor stored in a database or retrieval system, without prior permission in writing from Stratasys Ltd. If this document is distributed as a PDF file, you may print it for internal use. Trademarks ® ® ® The following are registered trademarks of Stratasys Ltd.: Stratasys , Objet , FullCure The following are trademarks of Stratasys Ltd.: Connex, Connex500, Connex350, Objet260 Connex, PolyJet, Objet Studio, Job Manager. Microsoft and Microsoft XP are trademarks of Microsoft Corporation. All names of products and services cited in this book are trademarks or registered trademarks of their respective companies. FCC Compliance The equipment referred to in this guide has been tested and found to comply with the limits for a Class A device pursuant to part 15 of the FCC rules. These limits provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. Objet 3D printing systems generate, use and can radiate radio‐frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference, in which case the user will be required to correct the interference at his own expense. The 3D printer referred to in this guide contains a transmitter module, FCC ID YH6‐RFID. NOTE: Stratasys is not responsible for radio or TV interference caused by unauthorized modification to this equipment. Such modification could void the user’s authority to operate the equipment. Equipment Recycling In the European Union, this symbol indicates that when the last user wishes to discard a product, it must be sent to appropriate facilities for recovery and recycling. For information about proper disposal, check your purchase contract, or contact the supplier of the equipment. ...
Page 4 Patents This product is covered by one or more of the following U.S. patents: 5,386,500 5,519,816 5,695,708 6,259,962 6,569,373 6,644,763 6,658,314 6,850,334 7,183,335 7,209,797 7,225,045 7,300,619 7,364,686 7,369,915 7,479,510 7,500,846 7,604,768 7,628,857 7,658,976 7,685,694 7,725,209 7,896,639 Stratasys Ltd. http://www.stratasys.com DOC‐33040 Revision A May 2015...
Page 5: Table Of Contents
Contents 1 About This Guide Using This Guide ..........................1–2 For More Information........................1–2 Terms Used in This Guide........................ 1–3 2 Safety Safety Features ........................... 2–2 Symbols and Warning Labels ......................2–3 Safety Guidelines ..........................2–4 Printer Installation ..........................2–4 Printer Operation ..........................2–4 UV Radiation ............................2–4 Printer Maintenance ........................... 2–4 Model and Support Materials ......................2–5 UV Lamps ............................2–5 First Aid for Working with Printing Materials................2–6 Contact with Skin..........................
Page 6 Objet260 Connex User Guide 5 Using Objet Studio Launching Objet Studio ........................5–3 Windows® 7 Security Warning......................5–3 Objet Studio Interface ......................... 5–4 Ribbon Commands..........................5–6 Objet Studio Commands Menu......................5–8 Model Tree Pane ..........................5–8 Preparing Models for Production....................5–9 OBJDF Files: Overview ........................5–9 Model Files ............................5–9 Placing Objects on the Build Tray ....................5–10 Opening Objet Tray Files........................5–14 Quick‐Access Model Commands ....................5–16 Copying and Pasting Objects......................5–17 Selecting Objects ..........................5–18 Splitting Objects into Components ....................
Page 7 User Guide Applying Additional Objet Studio Features................5–53 Dividing Objects..........................5–53 Choosing the Support Strength ...................... 5–54 “Hollow”— Filling Models with Support Material ..............5–55 Displaying the Cross Section of Objects ..................5–56 Saving the Screen Display as an Image File.................. 5–57 Exporting and Importing Objet Build Trays................. 5–58 Customizing Objet Studio ......................5–59 Creating a Quick Access Toolbar....................5–59 Hiding the Ribbon ..........................5–60 Display Colors ........................... 5–61 Keyboard Shortcuts .......................... 5–62 Setting User Preferences ........................5–63 Professional Mode Features ......................5–64 Default Settings ..........................
Page 8 Objet260 Connex User Guide Maintaining the Printer........................6–19 Routine Maintenance Schedule ....................... 6–19 Maintenance Counters........................6–20 UV Lamp Check..........................6–22 Cleaning the Print Heads and the Roller ..................6–22 Cleaning and Replacing the Wiper ....................6–25 Pattern Test............................6–27 Improving Print Quality........................6–28 Cleaning the Roller Waste Collector and Inspecting the Roller Scraper ........6–30 Replacing the Roller Scraper......................6–33 Aligning the Print Heads........................6–35 Calibrating (Optimizing) Print Heads.................... 6–39 Replacing Print Heads ........................6–41 Testing and Calibrating the UV Lamps..................6–51 Calibrating the Load Cells........................ 6–57 Replacing the Odor Filter ......................... 6–59 Replacing the UV Lamps........................
Page 9: About This Guide
About This Guide Using This Guide................. 2 For More Information ................. 2 Terms Used in This Guide..............3 1–1 DOC-33040 Rev. A...
Page 10: Using This Guide
About This Guide Using This Guide This user guide provides instructions for installing, operating and maintaining Objet260 Connex 3D printing systems. It explains how to use features, and provides practical examples to guide you as you use the system. The text and figures in this guide are based on the 3D printer, printer software version 28.2 and Objet Studio software version 9.2. This guide assumes that— • all the hardware, software, and network components of your Objet260 Connex system are installed, configured, and operating correctly. ® • the operator has a working knowledge of the Windows PC platform. For More Information Visit http://www.stratasys.com/ for more details about Objet printer technology, products and consumables, and for service and support contacts. For other documents that relate to Objet260 Connex 3D printing systems, and for this document in other languages, contact your regional Stratasys Customer Support office. If you have any questions about the information presented in this document, or if you have any comments or suggestions for future editions, please send a message to c‐support@stratasys.com. 1–2 DOC-33040 Rev. A...
Page 11: Terms Used In This Guide
Objet260 Connex User Guide Terms Used in This Guide build tray In Objet Studio: The surface displayed on the screen that represents the actual build tray in the printer. In the printer: The surface upon which models are produced. cleaning fluid Cleanser for flushing material feed tubes and the printing block, used to completely remove Model and Support material from the system before loading another type of material in the printer and before long‐term shutdown. The cleaning fluid is supplied in standard material cartridges. client/user workstation The workstation on which Objet software is installed, used for preparing build trays for production on Objet printers. (There is no limit to the number of client workstations in the local network.) Connex™ The technology of printing models by jetting multiple materials simultaneously from the print heads. This technology enables Objet260 Connex printers to print in Digital Material mode. Digital Material™ Combinations of model materials fabricated in the printer from the two basic model materials installed. Digital Material Mode The printer mode used to print a job using two different model materials. (This mode can also be used to eliminate the need for performing the Material Replacement procedure when printing with a single model material.) host/server workstation The workstation that interfaces directly with the Objet260 Connex printer and is typically positioned next to it.
Page 12 About This Guide OBJZF (Objet Z Format) The extension of a compressed “wrapper” file containing all of the files used in an Objet Studio build tray. Using objzf files, a printing job can be saved as a single file, for convenient storage and transfer. Objet™ printer The Objet 3D printer referred to in this guide. Printer computer The computer inside the Objet260 Connex printer that operates it. (This is sometimes referred to as the “embedded” computer.) Printer interface The GUI (graphical user interface) used for controlling the Objet260 Connex printer. Printer software Software running on the computer inside the Objet260 Connex printer, that controls all printer operations. resin The base substance from which photopolymer printing materials are made for use in Objet260 Connex printers. In Objet Studio and printer‐application screens, “resin” refers to cartridges of model and support materials. A file type used with Objet software. (These files are bitmaps of individual slices of the object. For more information, see page 3‐4.) A file type used with Objet software. (For more information, see page 3‐4.) Support material Material used for supporting the structure of models during production. 1–4 DOC-33040 Rev. A...
Page 13: Safety
Safety Safety Features..................... 2 Symbols and Warning Labels ..............3 Safety Guidelines..................4 Printer Installation ..................4 Printer Operation ................... 4 UV Radiation ....................4 Printer Maintenance ..................4 Model and Support Materials ..............5 UV Lamps......................5 First Aid for Working with Printing Materials ........6 Waste Disposal..................... 7 2–1 DOC-33040 Rev. A...
Page 14: Safety Features
Note: The power outlet must be properly grounded, in accordance with the local electric code, to provide this protection. If the Objet260 Connex 3D printing system is not used as specified in this guide, the safety features may not provide adequate protection. 2–2...
Page 15: Symbols And Warning Labels
Objet260 Connex User Guide Symbols and Warning Labels This following table lists the warning labels located on or in Objet260 Connex printers. Warning Meaning Location Comments Symbol Hazard On the name plate Read the instructions (general) on the back of the in this document printer. before operating the printer. Hot surface On the print‐head Risk of burns. Do not block. touch this surface after printing. High voltage Near the UV lamp Risk of electric shock. connectors. Near the power‐ supply enclosures. Ultraviolet Near the UV lamps. Risk of injury from radiation ultraviolet radiation.
Page 16: Safety Guidelines
Installation service personnel. Connect the printer (and the UPS unit) to the electric outlet using a power cord that is safety‐certified. The electric outlet should be easily accessible, near the printer. Never connect the power plug to an outlet that does not have a ground (earth) wire, and never disconnect the ground. Doing so might expose the operator to serious danger from electric shock. The following safety statement is followed by translations to Finish, Norwegian, Swedish and Danish, as required by local regulations: “The machine must be connected to a grounded power outlet.” FI: Laite on liitettävä suojakoskettimilla varustettuun pistorasiaan. NO: Apparatet må tilkoples jordet stikkontakt. SE: Apparaten skall anslutas till jordat uttag. DK: Apparatets stikprop skal tilsluttes en stikkontakt med jord, som giver forbindelse til stikproppens jord. Leave a minimum of 15 centimeters between ventilation openings and walls or other objects. Printer The printer should only be operated by persons trained by a Stratasys Operation customer‐support representative. All personnel operating or maintaining the printer should know the location of first aid and emergency equipment and how to use it. Never block access to this equipment. Keep fingers and other body parts clear of the printer cover when closing it. Never attempt to open the printer cover while it is working. Never override the interlock safety switch. If the interlock safety switch ever fails, do not use the printer. Several parts of the printer remain extremely hot even after it has stopped operating. Avoid touching the UV lamps and the print block. UV Radiation The UV lamps used in the printer emit dangerous radiation. If the UV lamps remain on when the printer is open, do not stare directly at the UV light. Shut down the printer and call your Stratasys service provider. Printer Service operations should be performed only by qualified personnel ...
Page 17: Model And Support Materials
Objet260 Connex User Guide Model and Model and support materials are made of chemical substances. Although Support precautions must be taken when handling these materials directly, all Materials model and support materials used by the Objet260 Connex system are handled in sealed cartridges. Normally, operators of the printer should never be directly exposed to hazardous materials. In the unlikely event of a leak or spill, follow the instructions that are included with the printing‐ material cartridge used. Store model and support materials indoors, in a dry area with adequate ventilation, between 16‐27 degrees Celsius (60‐81 degrees Fahrenheit). Never expose them to flames, heat, sparks, or direct sunlight. Keep model and support materials away from areas where food and drink are stored, prepared and consumed. Uncured printing material is considered a hazardous substance, requiring certain precautions when directly handling it. To prevent skin irritation, wear neoprene or nitrile gloves. If there is any chance that model and support materials might splash into the eyes, wear safety goggles. Prolonged direct contact with printing materials can cause an allergic reaction. When handling UV‐cured models that may not be completely cured on the surface, common latex gloves are adequate. To prevent respiratory irritation, ventilate areas where model and support materials are used. If the printer is not equipped with an exhaust duct, the room ventilation system should replace the air at least 20 times per hour. Clean up model‐material and support‐material spills with disposable towels or other absorbent, non‐reusable material, such as sawdust or activated charcoal. Rinse the spill area with denatured or isopropyl alcohol (IPA), followed by soap and water. Dispose of the absorbent material in accordance with local regulations. Do not wash contaminated clothing at home; clothing should be professionally laundered. Dispose of contaminated shoes, belts and other leather items in ...
Page 18: First Aid For Working With Printing Materials
Safety First Aid for Working with Printing Materials In general, try to avoid direct contact with uncured printing material. If skin or eyes come into contact with it, wash the area immediately and thoroughly with water, and follow these first‐aid instructions. The Material Safety Data Sheet (MSDS) that accompanies printing materials contains important safety information. Keep this in an accessible place where these materials are used and stored. Contact with If uncured printing material comes in contact with skin, wash the affected ...
Page 19: Waste Disposal
Objet260 Connex User Guide Waste Disposal Fully cured printed models can be disposed of as ordinary office trash. However, special care is required when handling printer waste (uncured printing material). Printing Materials When removing the waste container from the Objet260 Connex printer, wear neoprene or nitrile gloves. To prevent liquid waste from splashing into the eyes, wear safety goggles. Liquid waste from the Objet260 Connex printer is classified as hazardous industrial waste. Therefore, printing‐material waste must be packaged and disposed of in a manner that prevents human contact with it and contamination of water sources. Empty model‐material and support‐material cartridges contain residue of their contents. Some leakage of this residue may occur through the broken cartridge seal. Therefore, handle and store empty cartridges with care. Do not attempt to reuse empty cartridges, and do not puncture them. Dispose of used cartridges and waste containers in accordance with local regulations. Discard contaminated clothing, shoes, empty containers, etc., in accordance with any applicable regulations. UV Lamps UV lamps used by the printer to cure printing materials contain a small amount of mercury, and are considered “Universal Waste.” Recycle or discard used lamps in accordance with applicable regulations. Broken lamps: After ventilating the area, use protective gloves and carefully remove spilled mercury with a method that prevents the generation of mercury vapor, such as a syringe, packing tape or paper. Place the broken lamp, mercury and contaminated materials in an air‐tight, non‐metallic container. Dispose of the container in accordance with applicable regulations. 2–7...
Page 21: Introducing The Objet260 Connex 3D Printing System
Introducing the Objet260 Connex 3D Printing System Welcome to Connex ..................2 Work Configurations .................. 3 Source Files....................4 STL Files ......................4 SLC Files ......................4 Connex Workflows..................5 Printing Materials..................6 Storage ......................6 Shelf Life ......................6 Exposure to Light ................... 6 Safety Considerations ..................7 Disposal ......................7 Work Environment..................
Page 22: Welcome To Connex
Introducing the Objet260 Connex 3D Printing System Welcome to Connex The advanced capabilities of Connex™ 3D printing systems are made possible by technology specially developed by Stratasys for printing models simultaneously with different model materials. With Connex printers, you can achieve the following results when printing 3D models: • You can prepare objects for printing with two designated model materials and then print them at the same time. This enables you to assign specific mechanical and color properties to objects. • You can print objects with combinations of basic materials (digital materials), enabling you to choose from a wide range of possible mechanical properties—from flexible to rigid. • You can print parts of the same model—simultaneously—with different materials (or material combinations). • You can print objects that have a “coating” made from a different material than the main part of the object. Because Connex printers can be loaded with different materials, you can streamline and economize the process of producing models: • Printing models made from different materials on the same build tray (“mixed tray”), in the same print job, eliminates the time‐consuming need and expense of loading another material, flushing the system, and sending a separate job to be printed. • You can quickly alternate printing jobs using either of the model materials loaded, or material combinations—again, without the need and expense of replacing materials.
Page 23: Work Configurations
Objet260 Connex User Guide Work Configurations The Objet260 Connex 3D printing system can be set up as a single‐station system or as a multi‐station system. When connected to a local computer network, the system can serve multiple users. In such configurations, each user workstation (client) prepares files with Objet Studio software for production. A server (host), typically next to the 3D printer, acts as a job manager that sends production jobs to the printer for production. Figure 3‐2 shows the Objet260 Connex printer set up in a multi‐client configuration. Client workstations Printer server KVM switch Printer workstation Printer Figure 3-2: Multi-client network configuration When installing Objet Studio, you choose whether to install it as a client station or as a master station (server or standalone station). Objet Studio arranges the jobs it receives according to their priorities, model‐material type, and other factors. In multi‐workstation configurations, the operator of the server—typically the production administrator—has total control over the jobs sent to the 3D printer, and can prioritize and delete jobs, review job history and reprint a job, and so 3–3 DOC-33040 Rev. A...
Page 24: Source Files
Introducing the Objet260 Connex 3D Printing System Source Files Objet 3D printing systems produce three‐dimensional models designed with most 3D CAD tools and with other job‐specific 3D applications. Objet260 Connex systems accept: • STL Files • SLC Files Objet260 Connex systems feature the capability of producing different types of model files simultaneously. STL Files STL is short for Standard Triangulation Language. This language views any object as a collection of surfaces, and describes each surface of the object as a collection of triangles. For example, a square can be described as two triangles; a cube (six squares) as 12 triangles. Curved surfaces need more triangles to describe them. The higher the tolerance (for smooth surfaces), the more triangles are needed. The result is that high‐quality object descriptions mean very heavy files. Most CAD software can export STL files. The Objet260 Connex system utilizes these files for building models (rapid prototyping), and also for directly making molds for mass‐producing items. STL files can be ASCII (text) files or binary files. The content of the ASCII file begins with “solid” and ends with “end‐solid” (both lower case). Between these keywords is a list of the triangles that describes the faces of the solid model. Each triangle defines a single normal vector directed away from the solid’s surface, followed by its X‐Y‐Z coordinates. These are expressed as Cartesian coordinates and are floating‐point values. The coordinates of all triangles should be positive and should fall within the volume of the model. SLC Files SLC is short for Stereo‐Lithography Contour. SLC files describe two‐...
Page 25: Connex Workflows
Objet260 Connex User Guide Connex Workflows With Connex 3D printing systems, you have great flexibility in preparing model files and printing them. Below are the major workflows you can use. Detailed instructions for implementing the listed tasks are in chapter 5 (“Using Objet Studio”). Stage Workflow A Workflow B Workflow C CAD program • • • Design a 3D object. Design a 3D object. Design a 3D object. • • Save it as a single stl Save it as an file. assembly of stl files. Objet Studio • • • Open (Insert) the stl Open (Insert) the stl Open (Insert) an file. files as an assembly. objdf file. (objdf files contain • •...
Page 26: Printing Materials
Introducing the Objet260 Connex 3D Printing System Printing Materials Objet260 Connex printers produce models by jetting thin layers of printing materials on the build tray, until the complete model is formed. Two types of material are used in this process: • Model material—which makes up the finished model • Support material—which fills gaps and spaces in the model during printing, and is removed after printing For up-to-date information about PolyJet printing materials and their properties, go to http://www.stratasys.com/materials/polyjet. Storage Materials used for printing models with Objet260 Connex printers are made of resins, which are composed of reactive monomers and oligomers. Although printing materials are supplied in sealed, UV‐proof cartridges, care must be taken when storing and handling them. Follow these guidelines to protect operators and the environment, and to ensure optimum results. • To ensure product stability, do not allow these materials to come into contact with metal. Plastics made from monomer‐soluble substances ...
Page 27: Safety Considerations
Objet260 Connex User Guide Safety Before being cured, resins are hazardous materials. To prevent possible Considerations health hazards, follow these precautions regarding printing materials: • Do not expose to flames, heat or sparks. • Prevent contact with skin and eyes. • Ventilate areas where they are handled. • Keep them separate from food and drink. Cured plastic parts, however, are safe. They can be handled and stored without precautions. You can find more safety information about resins in “Safety Guidelines” on page 2-4, and “First Aid for Working with Printing Materials” on page 2-6.
Page 28: Workstation Requirements
Introducing the Objet260 Connex 3D Printing System Workstation Requirements The table below lists the requirements for computer components on workstations running Objet Studio. Important: Make sure that the server workstation is set up with Administrator privileges. Requirement Computer Type Server workstation: Standard desktop PC ® Processor Intel Core™ i3 or better ® ® Operating System Windows 7 or Windows 8, 64-bit 8 GB or more ®...
Page 29: Preparing Files For Use With Objet 3D Printing Systems
4. In the file format option, choose binary or ASCII. (Both binary and ASCII formats can be used in Objet Studio. However, binary files are smaller, so this option is recommended.) 5. Click or Save After converting the model files, it is recommended that you check them for ® defects in an STL‐repair application (such as Magics™, by Materialise ) before opening them in Objet Studio and producing the model. For more information, search for “CAD to STL” on www.stratasys.com. Converting When converting files to SLC format, it is recommended that you set a layer CAD Files to thickness of 15 microns (0.015 mm). Since SLC files cannot be orientated in SLC Format Objet Studio, it is important that models are properly orientated before being saved as SLC files. Considerations for suitable model orientation are explained in “Model Orientation” on page 5‐28. 3–9 DOC-33040 Rev. A...
Page 30: Objet Studio Software
Introducing the Objet260 Connex 3D Printing System Objet Studio Software Objet Studio software for the Objet260 Connex 3D printing system consists of two main screens: • Tray Settings / Model Settings • Job Manager Tray Settings / Model Settings In the Tray Settings and Model Settings screens, you prepare source files for production in Objet260 Connex 3D printers. Objet Studio offers you a wide variety of file‐preparation options, but always consists of the following basic procedure: 1. Inserting one or more objects on the build tray 2. Positioning the object(s) on the tray 3. Configuring object and tray parameters 4. Saving the tray configuration as an objtf (Objet Tray Format) file 5. Sending the objtf file to the Objet260 Connex 3D printer for production Using Objet Studio to perform these tasks is described in detail in chapter 5, “Using Objet Studio.” Job Manager The Job Manager screen is different for client workstations and for the ...
Page 31: Installing Objet Software
Installing Objet Software How to Install Software for the Objet260 Connex 3D Printing System ..2 4–1 DOC-33040 Rev. A...
Page 32: How To Install Software For The Objet260 Connex 3D Printing System
Installing Objet Software How to Install Software for the Objet260 Connex 3D Printing System The Objet Studio setup wizard guides you when installing this software. Objet Studio is installed on the printer‐server (“host”) computer, but it can also be installed on remote, “client” computers and on computers used to prepare files for printing models, or for training and demonstration purposes. During installation, you choose to install either the printer‐server (“host”) application or the client application. To install Objet software: 1. Insert the Objet Studio CD into the disk drive. 2. Right‐click the button and select (or use any other method Start Explore for displaying files on the computer). 3. Open the CD‐drive folder and select Setup 4. If you are installing an Objet Studio upgrade, make sure that your printer is compatible with it by checking the list displayed. Figure 4-1:Objet Studio compatibility check 5.
Page 33 Objet260 Connex User Guide If you click , the following screen should appear. Figure 4-2: Objet Studio installation wizard—Welcome screen 6. Click to begin installation. Next 7. In the Select Features screen, select the required installation option. Select Objet Studio for a server computer • if you are installing Objet Studio on the server (“host”) computer— the computer directly connected to an Objet260 Connex printer. • if you are installing Objet Studio on a standalone (off‐line) computer. Select if you are installing Objet Objet Studio for client workstations Studio on a “client” workstation—a remote computer that prepares ...
Page 34 Installing Objet Software 8. In the Select Installation Folder screen, verify the destination folder and click . Next It is recommended that you do not change the default destination folder. Click Disk Space to check the space in the destination folder. Figure 4-4: Objet Studio installation-folder selection 9. In the Confirm Installation screen, click to begin installation. Next 10.
Page 35 Objet260 Connex User Guide Installation begins and a progress bar appears, showing the progress of the installation process. Figure 4-6: Installation progress bar When the Objet program installation is complete, the final InstallShield wizard screen appears. Figure 4-7: Final installation screen 11. Restart the computer to complete the software installation. Note: If you installed the software from a CD or DVD, make sure to remove it from the disk drive before restarting the computer.
Page 36: How To Uninstall Objet Studio
Installing Objet Software How to Uninstall Objet Studio If there is ever a need to uninstall the Objet Studio software, do not attempt to do so from the Windows Control Panel. (This does not completely remove all software components.) Instead— From the Start menu, select All Programs > Objet Studio > Uninstall Objet Studio. 4–6 DOC-33040 Rev. A...
Page 37: Using Objet Studio
Using Objet Studio Launching Objet Studio..............3 Windows® 7 Security Warning............3 Objet Studio Interface ................4 Ribbon Commands ................6 Objet Studio Commands Menu ............8 Model Tree Pane ..................8 Preparing Models for Production ............. 9 OBJDF Files: Overview................. 9 Model Files ..................... 9 Placing Objects on the Build Tray............. 10 Opening Objet Tray Files ..............14 Quick‐Access Model Commands............16 Copying and Pasting Objects ............17 Selecting Objects.................. 18 Splitting Objects into Components...........
Page 38 Display Options................. 38 Viewing Objects................... 38 Screen Layout ..................40 Tray Perspective .................. 41 Setting Object Colors ................43 Loading Large Files ................43 Large File Manipulation..............44 Zoom Options..................46 Handling Completed Trays ............. 47 Tray Validation ..................47 Production Estimates................48 Printing Modes ..................49 E‐mailing Objet Digital Files ............. 50 Printing the Tray File ................50 Applying Additional Objet Studio Features ......... 53 Dividing Objects..................
Page 39: Launching Objet Studio
Objet260 Connex User Guide Launching Objet Studio After you install Objet Studio, a launch icon appears on the Windows desktop. Open the application by double‐clicking this icon, or by selecting Objet Studio from the Start menu. ® Windows ® Depending on the User Account Control settings in Windows 7, you Security might see the following warning when opening Objet Studio. Warning Figure 5-1: Security Warning If you click , Objet Studio opens. However, this warning message will appear each time you open the program, unless you change the User Account Control settings. To prevent the warning message from appearing again: 1. Click the link at the bottom of the security warning dialog box ( Change when these notifications appear 2.
Page 40: Objet Studio Interface
Using Objet Studio 4. In the following dialog box, click Figure 5-3: Confirming the change in the User Account Control settings Objet Studio When Objet Studio opens, the Tray Settings screen appears, showing an Interface empty build tray. Help Objet Standard Studio Toolbar Commands menu Active ribbon Quick Access toolbar Job Manager Model tree pane Figure 5-4: Objet Studio opening screen The Objet Studio interface consists of two main screens: •...
Page 41 Objet260 Connex User Guide The ribbon, colors used, and several other interface features can be customized. How to change the appearance of the interface is explained in “Customizing Objet Studio” on page 59. Instructions for using the commands for preparing models for production and sending jobs to the printer, appear later in this chapter. Figure 5-5: Tray Settings ribbon Figure 5-6: Model Settings ribbon 5–5...
Page 42 Using Objet Studio Ribbon The following table lists the Tray Settings and Model Settings ribbon Commands command groups, and shows when they are enabled, and where they appear. Group Purpose When Tray Model enabled Settings Settings Ribbon Ribbon Setting display Always. colors. Selecting Models are on perspective and the build tray. zoom level. Models are on Choose to select a plane, the build tray. elements, or element groups (assemblies). Change the Models are on perspective of the build tray. the active pane. • Build tray Assigning ...
Page 43 Objet260 Connex User Guide Group Purpose When Tray Model enabled Settings Settings Ribbon Ribbon Placing model Always. files on the build tray Pre‐build/build Models are on commands. the build tray. Setting model A model is dimensions. selected. Cutting, A model is copying, pasting selected. and deleting models. Moving, rotating A model is and resizing selected. models. • Assigning a ...
Page 44: Model Tree Pane
Using Objet Studio Objet Studio Clicking the icon in the upper‐left corner opens the Objet Studio Commands Commands menu. This menu displays basic application commands and Menu options. Figure 5-7: Objet Studio Commands menu The Options button opens a dialog box for customizing Objet Studio. Figure 5-8: Options dialog box Model Tree The Model Tree pane lists the objects placed on the build tray in a parent‐ Pane child hierarchy. By default, the pane “floats”— that is, you can move it to another position on the screen and resize it. Alternatively, you can fix its position at the left of the application window, and even hide it. 5–8 DOC-33040 Rev. A...
Page 45: Preparing Models For Production
Objet260 Connex User Guide Preparing Models for Production Model preparation involves the following basic steps: 1. Place objects or assemblies on the build tray. 2. If necessary, manipulate the object’s orientation and position. 3. Select the materials and model finish. Just as Objet260 Connex printers can produce different models on the build tray using different materials, you can produce components of a model with different materials. To do this, each part of the model must be a separate stl file. If the model’s component parts were not saved in the CAD software as separate stl files, you can use Objet Studio to separate the model into component parts. (This is described in “Splitting Objects into Components” on page 19 and in “Dividing Objects” on page 53.) OBJDF Files: An objdf file describes both the geometry of a single object and the Overview materials, and finish required to print it. The objdf file can represent an object that is a single stl file, or an object assembled from component stl files. Objet Studio enables you to split an stl file representing a complex object into an assembly of component stl files, and save the assembly as an objdf file. Each part (stl file) described by the objdf file can have its own model‐ material characteristic, so that the Objet260 Connex printer produces the component parts from specific materials. Another use for objdf files is for saving a group of separate objects on the build tray as one unit, together with their relative positions and materials. This is especially useful for producing models in the future with the same materials. In fact, when you save objdf files, you specify materials for ...
Page 46: Placing Objects On The Build Tray
Using Objet Studio Placing To place an object on the build tray: Objects on the 1. Open the Insert dialog box— Build Tray • From the Object menu, select Insert or— • On the Tray Settings ribbon, click or— • Right‐click on the build tray, and select from the context Insert menu. The Insert dialog box appears. Figure 5-9: Insert dialog box 2. In the Look in field, display the appropriate folder. 3. In the Files of type field, select the file type to display. 4.
Page 47 Objet260 Connex User Guide Figure 5-10: Assembly check box selected—stl files are placed as an assembly Figure 5-11: Assembly check box not selected—stl files are placed as parts The Model Settings ribbon is displayed when objects are placed on the build tray. 5. Select any of the following options, as required: • —Millimeters or inches for the object’s units of measure. Units The 3D file contains the objectʹs proportions, but not its units of measure. Therefore, make sure to correctly select either millimeters or ...
Page 48 Using Objet Studio Note: The Extents values displayed in the Coordinates section of the Insert dialog box, represent the maximum dimensions of the object on each axis. These dimensions correspond to the virtual “bounding box” surrounding the object see figure 5-52 on page 39). 6.
Page 49 Objet260 Connex User Guide Opening objdf Files Before placing objdf files on the build tray, Objet Studio must extract the component stl files together with information about their relative position and model materials. To do this, Objet Studio creates a folder with the same name as the objdf file, in the same location. If you are opening an objdf file, the Insert dialog box also includes a Materials field that shows the object’s printing material assignment (see below). Figure 5-14: Insert dialog box (objdf file)
Page 50: Opening Objet Tray Files
Using Objet Studio Opening Objet You can open trays that were saved as objtf files. This is useful, for example, Tray Files if you saved a tray after preparing it for printing, and now you want to make changes before printing it. To place an object saved as an Objet Tray File (objtf) file on the build tray: 1. From the File group, click or— From the Objet Studio Commands menu , select Open The Open dialog box is displayed. Figure 5-15: Objet Tray File Open dialog box 2.
Page 51 Objet260 Connex User Guide STL file loading If there are identically named stl files in more than one location, you need preference to ensure that the correct component stl files are linked to the objtf file. For example, if there are identically named stl files on one drive and on a flash drive (this can occur if you copy the original files to a working folder), you can set the default location from which files are loaded. To set the Load Order: 1. From the Tools menu, select Options or— In the Objet Studio Commands menu , click Options 2. In the Options dialog box, display the Settings tab. Figure 5-16: Options dialog box, Settings tab 3. Under Load Search Order, select an option: • Local —to load files from the location where they were last saved. •...
Page 52: Quick-Access Model Commands
Using Objet Studio Quick-Access You can access common commands for working with objects on the build Model tray with the convenient Model Toolbar and context menus. Commands Model Toolbar Select an object in the tray to display the Model Toolbar that contains icons to perform common tasks. Figure 5-17: Model Toolbar The table below describes the Model Toolbar icons. Icon Description Applies a matte finish to the model. Applies a glossy finish to the model. Opens the Advanced Properties dialog box for setting the Grid Style and the Hollow option. Enables dragging an object (see page 5‐33). Opens the Transform dialog box for changing the object’s position and scale. Toggles the Lock Model Orientation setting. Allows you to choose the printing materials. Enables you to apply a coating to the model, or change the coating previously applied. Right-click model If you right‐click on an object, a pop‐up context menu is displayed from menu which you can also select the model finish, change its position and scale, and set the Grid Style and Hollow options. You can also create a Quick Access toolbar with your most commonly used icons grouped together.
Page 53: Copying And Pasting Objects
Objet260 Connex User Guide Copying and If you need to duplicate objects on the build tray, you can insert the same Pasting object from its file more than once. An easier way, however, is to copy and Objects paste the object. You can copy objects from the build tray or the model tree—individual or multiple parts or assemblies. The objects copied remain in the Windows clipboard until you paste them onto the build tray. You can also copy objects from one tray and paste them onto another, in the same way as you copy text from one document and paste it into another one. However, Objet Studio allows only one tray to be open at a time. For each build tray you need to work with (at the same time), you must open a separate Objet Studio window, by running the application again (from the Windows Start menu). Having multiple Objet Studio windows open can be convenient when you need to manipulate or configure objects before inserting them in your production build tray.
Page 54: Selecting Objects
Using Objet Studio Selecting To manipulate an object on the build tray or assign characteristics to it Objects (model material, building style etc.), you must first select the object. You select an object by clicking it, either on the tray or in the model tree. Its image on the build tray changes color (to light blue, by default) and its name is highlighted in the model tree. You can select multiple objects by drawing a box around them with the mouse cursor, or by pressing the Ctrl or keys while clicking additional objects. Shift Alternatively, select or de‐select objects using the following Edit menu commands: • Select All • Invert Selection • Undo Select object Figure 5-19: Edit menu Sometimes, you need to select individual elements of an assembly. Other times, you need to select the entire assembly. The Selection icon displayed on the ribbon determines what will be selected when you click on the model: or To change the selection action: 1.
Page 55: Splitting Objects Into Components
Objet260 Connex User Guide Splitting You can convert a complex object to an assembly of component parts. To do Objects into so, you split the stl file that represents the object into a group of separate stl Components files, each one representing a component. (This is referred to in the Objet Studio interface as separating the object into shells.) You can then assign a model material to each stl file, and you can save the newly‐created assembly as an objdf file. To split an object into an assembly of component parts: 1. If the object is not displayed, place it on the build tray by inserting its stl file (see “Placing Objects on the Build Tray” on page 10). The object appears—on the build tray and in the model tree pane—as a single part. It is assigned, by default, the “primary” model material. (If Objet Studio is configured with a secondary material, you can assign it—or a digital material—to the entire object. This is explained in “Model‐Material Settings” on page 20.) Figure 5-21: Object placed on the build tray from a single stl file Note: There is no need to resize or arrange the object on the build tray at this time.
Page 56: Model-Material Settings
Using Objet Studio The object appears—on the build tray and in the model tree—as an assembly of parts (“shells”). You can assign each part a different model material (This is explained in “Model‐Material Settings” on page 20). Figure 5-23: Object after being converted to an assembly of component parts Model-Material Before placing objects on the build tray in Objet Studio, you should pay Settings attention to the material selection settings on the Tray Settings ribbon. Figure 5-24: Material selection settings • By default, the material selection settings on the ribbon correspond to the two model cartridges loaded in the printer. • The materials displayed are basic model materials. These materials can later be combined to create digital materials (see “Digital Materials” on page 22). • The material displayed on the top (VeroBlack, in the figure above) is considered the primary model material (“Model‐1”). It is assigned to objects that do not have a material assignment when you place them on the build tray. For example, since stl files do not contain information ...
Page 57: Changing The Model Material
Objet260 Connex User Guide object already on the build tray whose materials do not match the material assignment in the objdf file, you cannot place the new object on the tray. To print this object, you have the following options: Instead of printing it on the same build tray, print the new object as a separate job. Change the materials assigned to objects on the build tray to match those assigned to the new object (see “Changing the Model Material” and “Assigning a Model Material to Objects,” below). Change the materials assigned to the new object before inserting it, so there is no conflict with the settings on the Tray Settings ribbon. To change the materials assigned to an object before inserting it: 1. Open another Objet Studio window, by running the application from the Windows Start menu. 2. Insert the new object (objdf file) into the empty build tray. 3. Change the material selection settings on the Tray Settings ribbon to those used on the other build tray. 4. Assign materials to the object (see “Assigning a Model Material to Objects” on page 23). 5. Select the object and copy it. 6. Display the other Objet Studio window, and paste the object onto the ...
Page 58: Digital Materials
Using Objet Studio Digital When two different model materials appear on the ribbon, you can produce Materials objects from either material or from a combination of them—digital materials. Different pairs of model materials enable you to print objects using unique digital materials. Certain digital materials can produce objects with different shades of color. Combinations of model materials that have different mechanical properties result in digital materials with unique characteristics. To view the digital materials available for printing objects (using two basic model materials): 1. Make sure that you have selected the appropriate model materials, and that is selected. Multiple Materials Figure 5-26: Material selection with two basic model materials 2.
Page 59: Assigning A Model Material To Objects
Objet260 Connex User Guide Assigning a You can assign any of the available digital materials to objects on the build Model Material tray. to Objects To assign a model material to objects: 1. Select an object on the build tray (see “Selecting Objects” on page 18). When an object is selected, its properties—including model materials— are displayed on the Model Toolbar and on the ribbon. Ribbon Model Toolbar Figure 5-28: Object properties, on ribbon and Model Toolbar 2. Display the material drop‐down list and select the desired material. Figure 5-29: Menu for assigning materials to objects When you de‐select the object on the build tray, it is displayed, by ...
Page 60: Surface Finish
Using Objet Studio Surface Finish Models can be printed with a matte or glossy surface finish. To create a matte finish, the printer surrounds models with a thin layer of support material. To set the model finish: 1. Select the model. 2. Select or in one of the following places: Matte Glossy • Model Settings ribbon, Options group • Model Toolbar • right‐click context menu (when selecting the model) You can configure Objet Studio to distinguish between objects’ surface finish on the build tray by color. To configure how Objet Studio displays objects, see “Setting Object Colors” on page 43. Coating You can print composite models where the surface layer is a different Objects material than the inside. This can be useful to achieve unique mechanical and textural characteristics. This technique is called “coating.” To coat an object with a different model material: 1.
Page 61: Assigning Properties To Hidden Objects
Objet260 Connex User Guide To inspect, modify or remove the coating applied to an object: 1. On the Model Toolbar or the Model Settings ribbon, click The Coat with dialog box opens. 2. Perform one of the following actions— • Change the coating settings, and click Apply • To remove the coating, clear the Coat With check box and click Apply • To keep the current coating settings, click or Apply Cancel Assigning To enable you to assign materials and other properties to parts of objects Properties to that are hidden from view on the build tray display, you can temporarily Hidden turn off the display of some objects. Objects To prevent the display of objects: 1.
Page 62: Positioning Objects On The Build Tray
Using Objet Studio Positioning Objects on the Build Tray To produce models efficiently and with the required finish, it is important to carefully position objects on the build tray. Objet Studio supports the automatic positioning of objects. However, you should check to make sure that the objects are orientated optimally for your needs, according to the considerations explained in “Model Orientation” on page 28. Two things that affect the positioning of objects on the build tray are orientation and placement. You can let Objet Studio determine the optimum orientation and position, or you can control them. Automatic By default, Objet Studio automatically orients objects, when placed on the Orientation build tray, for the shortest printing time. (You can later change the orientation manually.) However, you can cancel automatic orientation when placing an object on the build tray. To place an object on the build tray without automatic orientation: In the Insert dialog box, make sure Orient Automatically is not selected. Figure 5-33: Orient Automatically option disabled You can change the default setting, so that automatic orientation is not applied unless you select the Orient Automatically check box each time you place an object on the build tray.
Page 63: Automatic Placement
Objet260 Connex User Guide Automatic After placing several objects on the build tray, you can let Objet Studio Placement arrange them before printing. This ensures that the objects are positioned properly, and that they will be printed in the shortest time and with a minimum of material. To automatically arrange objects on the build tray: On the Tray Settings ribbon, click or— From the Tools menu, select Automatic Placement The effects of automatic positioning are shown in the figures below. Figure 5-34: Tray before objects are properly arranged Figure 5-35: Tray arrangement after applying Automatic Placement...
Page 64: Manual Positioning
Using Objet Studio Manual You can change the position of objects on the build tray—even if they were Positioning inserted with the Orient Automatically option. Considerations for positioning objects are presented in “Model Orientation,” below. Tools for changing the position of objects are presented in “Manipulating Objects on the Build Tray” on page 29. Model Orientation The orientation of models on the build tray affects how quickly and efficiently they will be produced by the 3D printer, where and how much support material is used, and whether or not model parts will have a glossy finish. Therefore, you should consider a variety of factors when deciding how to place models on the tray, using the following positioning rules. X-Y-Z Rule This rule considers a modelʹs outer dimensions. Since the print heads move back and forth along the X‐axis, the printing time along this axis is relatively short, compared to printing time along the Y‐axis and Z‐axis. From this point of view, it is advisable to place the objectʹs largest dimension along the X‐axis. Any surfaces that come into contact with support materials become matte. Since models are built up, on the Z‐axis, in 16‐ or 30‐micron layers (according to the printing mode), it is very time‐consuming to print a tall object. From this point of view, it is advisable to place the objectʹs smallest dimension along the Z‐axis. Since the print heads measure about 2 inches (5 centimeters) on the Y‐axis, models measuring less than this (on the Y‐axis) are printed in one pass. From this point of view, it is advisable to place the objectʹs intermediate dimension along the Y‐axis. Tall-Left Rule This rule considers models where, after being orientated on the build tray according to other considerations, one side is taller than the other. Since the print heads move along the X‐axis from left to right, taller sections on the right require the print heads to scan unnecessarily from ...
Page 65: Manipulating Objects On The Build Tray
In practice, the Objet260 Connex system prints all models on the build tray on a one-millimeter bed of support material. The importance of positioning objects directly on the build tray with Objet Studio is to correctly display the objects on the screen.
Page 66: Valid Object Placement
Using Objet Studio Other Z-axis options (in the Automatic Lay On section): • —The display of objects that are below the build When under the tray tray is automatically changed so that the object is at tray level. • —The display of objects that are above or below the build tray is Never not changed. Valid Object You can ensure that models do not overlap when you position them on the Placement build tray, and that they do not extend beyond the tray. To ensure valid object placement: 1. From the Tools menu, select Constraints Settings Figure 5-37: Constraints Settings dialog box 2.
Page 67: Using A Grid To Position Objects
Objet260 Connex User Guide Using a Grid to Displaying a grid on the image of the build tray can be useful when Position positioning objects. To use the grid features, select the following menu Objects options. Menu Option Result Tools > Grid Displays a grid on the build tray. Tools > Snap to grid When moving the object, it aligns with the nearest grid line. Tools > Options > Enables you to change the grid origin Grid (X‐ and Y‐axis meeting point) and appearance. You can review and configure grid settings—and apply them—from the Options dialog box. To view and change grid settings: 1. From the Tools menu, select , and display the Grid tab. Options The current grid settings are displayed. Figure 5-38: Options dialog box, Grid tab 2.
Page 68: Measurement Units
Using Objet Studio Measurement 3D files contain an objectʹs proportions, but not its units of measure. Units Therefore, make sure to correctly select either millimeters or inches when inserting an object. Otherwise, the size of the object on the build tray will be either much too large or much too small. To set the measurement units when inserting an object: In the Insert dialog box, Units field, select or Millimeter Inch Figure 5-39: Units field in the Insert dialog box To change measurement units for a selected object from the Model Settings ribbon: 1.
Page 69: Setting Model Dimensions
Objet260 Connex User Guide Setting Model You can change an object’s dimensions by changing its size on the X‐, Y‐, Dimensions and Z‐axes, from the Dimensions group on the Model Settings ribbon. Figure 5-42: Dimensions on the Model Settings ribbon • If Uniform Scale is enabled, changing the object’s dimension on one axis affects the other dimensions, proportionately. • After changing a measurement, press Enter or click in another field in the Dimensions group. Note: You can change the height of the objects on the build tray only if this is allowed by the Objet Studio settings (see “Positioning Objects on the Z-Axis”...
Page 70 Using Objet Studio 3. If you click on a corner of the frame, the cursor changes to indicate that the object can be rotated. Figure 5-44: Manually rotating an object 4. Manipulate the object with the arrow keys or with the mouse. You can make precise changes to an object by changing the properties in the Using the Transform Dialog Box Transform dialog box. To access the Transform dialog box (when an object is selected): • Click on the Model Toolbar or on the Model Settings ribbon. • From the right‐click context menu, select Transform • From the Object menu, select Transform Figure 5-45: Transform dialog box To change an object with the Transform dialog box:...
Page 71: Changing An Object's Orientation
Objet260 Connex User Guide Changing an There are several methods for changing the orientation of objects on the Object’s build tray. Orientation To rotate an object: Select the object and use the Object menu options (see also “Repositioning Objects” on page 33). To re-align an object’s plane: 1. On the Tray Settings or Model Settings ribbon— a. Click the icon in the Selection group: or b. On the flyout toolbar, click the Select Plane icon: or— From the Tools menu, select Plane Alignment > Select Plane 2. Click on part of an object on the build tray. The selected plane is displayed. Alignment...
Page 72 Using Objet Studio 3. On the Alignment toolbar, click an appropriate icon to change the alignment. or— From the Tools menu, select , and select an alignment Plane Alignment option. Figure 5-47: Tools menu, Plane Alignment options To cancel plane selection after re-aligning objects on the build tray: On the Tray Settings or Model Settings ribbon— a. Click the icon in the Selection group: or b. On the flyout toolbar, click the Select Element or Select Group icon: or— From the Tools menu, select Plane Alignment > Select Plane To flip an object 180 degrees on any axis: 1.
Page 73: Grouping And Ungrouping Objects
Objet260 Connex User Guide Grouping and You can manipulate two or more objects on the build tray, at the same time. Ungrouping • Selecting multiple objects Objects Manipulating done to one object affects all selected objects. For example, turning one object on its axis causes all selected objects to turn on their respective axes. • Converting the objects to an assembly Separate objects become parts of one unit. For example, turning the assembly on its axis causes all its component parts to turn as one unit. To convert objects to an assembly: 1. Select the objects (see “Selecting Objects” on page 18) 2. From the Object menu, select Group to Assembly In the model tree, the objects now appear as children of a parent (assembly). Figure 5-48: Assembly in the model tree The model tree does not display the assembly file name unless you open (insert) it as an objdf file.
Page 74: Freezing Model Orientation
Using Objet Studio To separate assemblies into individual objects (stl files): 1. Select the assembly (either on the build tray or in the model tree). 2. From the Object menu, select Ungroup In the model tree, the elements are not parts of an assembly. Figure 5-49: Separate objects in the model tree Freezing Model If you manipulate an object on the build tray, you can freeze its orientation Orientation so that it does not change when you position it automatically (see “Automatic Placement” on page 27). To freeze an object: 1. Select an object on the build tray. 2. On the Model Settings ribbon, in the Manipulate group, or on the Model Toolbar, click ...
Page 75 Objet260 Connex User Guide To display the build tray in WireFrame view: From the View menu, select WireFrame Figure 5-51: Tray and model displayed in WireFrame view To revert to the shaded view: From the View menu, select Shaded To display objects as boxes, showing their maximum dimensions instead of their shape: From the View menu, select...
Page 76: Screen Layout
Using Objet Studio To display the maximum build height: From the View menu, select Display Tray 3D Box Figure 5-54: Tray 3D Box To display objects without the build tray: From the View menu, clear (de‐select) the Display Tray option. Screen Layout Objet Studio automatically adjusts the default screen layout to display the optimum views of the build tray and the model tree. You can view models from different perspectives by changing the screen layout. To change the screen layout: On the View flyout toolbar, select Single View , or ...
Page 77: Tray Perspective
Objet260 Connex User Guide Figure 5-56: Single-view screen layout Figure 5-57: 4-view screen layout Tray The default perspective of the build tray is “isometric.” You can change the Perspective perspective of the active window with one of ten options. To change the perspective of the build tray in the active window: 1. On the Tray Settings ribbon, open the Perspective flyout toolbar. Figure 5-58: Perspective flyout toolbar 2. Click the icon that represents the desired perspective. 5–41...
Page 78 Using Objet Studio Tray Positioning To view the tray and models from different directions, you can move the tray around the screen and change its display angle. To move the tray in the Objet Studio screen: Press the mouse wheel while moving the mouse. Figure 5-59: Tray after moving it in the Objet Studio display To manually rotate the tray: Press Alt and press the mouse wheel while moving the mouse. Figure 5-60: Tray after rotating it upside-down 5–42 DOC-33040 Rev.
Page 79: Setting Object Colors
Objet260 Connex User Guide Setting Object The color of objects on the build tray can indicate how they are printed. Colors Objet Studio enables you to choose the color display so that you can easily see the material, surface and coating of objects. To choose how colors are applied on the display: On the Model Settings ribbon, in the Colors group, select one of the options from the flyout toolbar. Color Indicates Model material Color indicates Model surface Color indicates if coating is used Figure 5-61: Colors display options...
Page 80: Large File Manipulation
Using Objet Studio Large File If you need to work with a detailed model that is composed of a large Manipulation number of polygons, you can speed up its display and manipulation in Objet Studio by reducing the number of polygons on the screen. Although this may reduce the resolution on the screen, it has no affect on the printed models. Figure 5-63: Object displayed without polygon reduction Figure 5-64: Object displayed with only five percent of its polygons showing To use polygon reduction: 1. From the Tools menu, select Options or— From the Objet Studio Commands menu , click Options 2.
Page 81 Objet260 Connex User Guide 4. Select Polygon Reduction (Percent) 5. Enter the percentage of total polygons to display. When you click , the display changes. Apply Note: The setting affects the static display (when the object is not being moved). 6. Set display options when the object is being moved (Display while changing view): • Bounding Box—A box representing the object’s maximum dimensions is displayed. • Adaptive Polygon Reduction—Varying degrees of polygon reduction are applied, as necessary. • Entire Object—No polygon reduction is applied. 7. To save these settings, so that they will be applied every time you place ...
Page 82: Zoom Options
Using Objet Studio Zoom Options While manipulating objects, you often need to view them at different zoom levels. To change the zoom level: On the ribbon, open the Zoom flyout toolbar and select an option: Zoom Object Zoom Tray Zoom by Rectangle Figure 5-66: Zoom flyout toolbar Zoom Object focuses on the selected object. Zoom Tray displays the whole tray. Zoom by Rectangle allows you to display a section of the tray by selecting it with the mouse. You can also zoom in and zoom out with the mouse wheel. You can configure Objet Studio to automatically zoom in on the objects placed on the build tray.
Page 83: Handling Completed Trays
Objet260 Connex User Guide Handling Completed Trays After you have properly placed all objects on the build tray, you save the tray as an objtf file, which is sent to the 3D printer for production. But before saving the tray, you can check that there would be no problem producing it. You can also calculate how much material would be consumed during production and how much time this would take. Tray Validation Before sending a job to the printer for production, you should check that the tray is “valid” and can be printed. Note: Because of the unique characteristics of each type of modeling material, make sure that the correct material is selected before performing Tray Validation.
Page 84: Production Estimates
Using Objet Studio Production Objet Studio enables you to calculate the time and material resources Estimates needed for producing trays before sending them to the printer. The time it takes Objet Studio to perform this calculation depends on the number of objects on the tray and their complexity. Calculating the production estimate for a full tray could take up to 15 minutes, depending on your computer’s specifications. To calculate the time and materials needed for producing the current tray: On the Tray Settings ribbon, in the Build Process group, click While the estimate is being calculated, a progress bar is displayed—on the right side of the status bar (at the bottom of the screen). Cancel Figure 5-69: Estimate progress bar When Objet Studio finishes calculating the production resources, the results are displayed in a dialog box. Figure 5-70: Production resource calculations for different printing modes As shown in the Production Estimates dialog box, the resources needed for ...
Page 85: Printing Modes
Objet260 Connex User Guide Printing Modes Objet260 Connex printers can build models using three possible printing modes. HQ (High Quality) Mode— • Models are printed in 16‐micron layers, resulting in smooth surfaces, suitable for producing fine‐detailed and delicate items. • Almost twice as much time is required to print most trays, compared to the High Speed setting. • This setting is only available when model material can be used in four print heads, in single‐material printing. Single-material printing: All print heads print models without regard to the source of the model material. This happens in the following situations: All print heads are supplied with one model material.
Page 86: E-Mailing Objet Digital Files
Using Objet Studio E-mailing ® ® You can easily e‐mail objdf files using Microsoft Office Outlook . Sending Objet Digital objdf files is recommended (instead of stl files) because the size of a file is Files typically reduced by more than half. An added benefit is that the objdf file contains the model‐material information for the object. To e-mail a file: 1. From the Tools menu, select Email Objet Digital File Outlook opens with the file attached and Subject details added to the e‐mail form. 2. Enter the e‐mail address and send the file. Printing the When a tray is ready to be printed, it is placed in the Jobs Queue. When the Tray File job reaches the head of the queue, Objet Studio pre‐processes the tray file to create slices, and feeds them to the 3D printer. To send the tray to the print queue: 1.
Page 87 Objet260 Connex User Guide Printing-Mode 2. Select the appropriate printing mode. Selection • If you require the job to be printed in High Quality mode, select this option. Note:The availability of High Quality mode depends on the material selected. • If you require the job to be printed in High Speed mode, select this option. • If you do not require the job to be printed either in High Quality or High Speed mode, select . Automatic This setting enables the Objet260 Connex software to determine (just before printing) the most efficient way to print the tray. Digital Material mode is used if this removes the need to perform the Material Replacement procedure. Otherwise, High Speed mode is used. For example, if printing the tray requires only one of the model materials loaded in the printer, only the two print heads using that material are used to print models—Digital Material mode. (High Quality and High Speed modes call for printing model material with four heads, which would require you to perform the Material Replacement procedure.) On the other hand, if printing the tray can be done using four print ...
Page 88 Using Objet Studio If you allow the use of substitute model materials, the printer will use different materials whose characteristics (strength, flexibility, etc.) are similar to those of the material you assigned to the object when designing the build tray—under the following conditions: • The material you assigned is not installed in the printer at the time of printing. In this case, the tray is printed with either one or two substitute materials (depending on the materials installed in the printer at the time of printing). If possible, High Speed mode is used. • In addition to the material you selected, there is another (similar) material installed in the printer at the time of printing. In this case, High Speed mode is used, by printing with a mixture of the two materials (as if they were the same material). 4. Click Build If the build tray file has not been saved, the Save As dialog box opens for you to save it now. Objet Studio checks if there is a problem with the positioning of objects on the tray. If so, the affected objects are displayed with special colors (see “Tray Validation” on page 47), and a warning message appears. Figure 5-74: Tray validation warning message • To cancel the Build command so you can correct the problem, click • To print the models as they are positioned on the tray, click The Job Manager screen opens, so you can monitor the progress of your trays—before, during, and after printing. See “Monitoring and Managing Print Jobs” on page 71. 5–52 DOC-33040 Rev.
Page 89: Applying Additional Objet Studio Features
Objet260 Connex User Guide Applying Additional Objet Studio Features Dividing You can use the Split Object feature to produce objects larger than the tray Objects area by dividing the model into separate parts. With this feature, you produce only a specific section of a model. To split an object: 1. Select the object. 2. From the Object menu, select Split 3. In the Split Object dialog box, enter the values to determine how Objet Studio will divide the object. You can divide an object along any of its axes, by entering either exact measurements or the number of parts. Figure 5-75: Split Object dialog box 4. In Save to Folder, enter the folder name. 5. Click The composite parts are saved as new stl files with “Part 1,” “Part 2,” etc., added to the original file name. Note: Before printing the newly created stl files, it is recommended that you check them for defects in an STL-repair application, such as ®...
Page 90: Choosing The Support Strength
Using Objet Studio Choosing the When producing models, support material fills some hollow and empty Support sections (see “Model Orientation” on page 28). Objet Studio allows you to Strength adjust the strength of the structure formed with the support material. This adjustment is useful when producing either large/massive models or small/ delicate models. For most purposes, the default setting provides adequate support strength. To change the strength of the support structure used when printing a model: 1. Select a model on the tray. 2. On the Model Settings ribbon, in the Options group, click or— • On the Model Toolbar, click or— • From the right‐click context menu, select Advanced Properties The Advanced Properties dialog box opens. Figure 5-76: Advanced Properties dialog box 3.
Page 91: Hollow"- Filling Models With Support Material
Objet260 Connex User Guide “Hollow”— Many objects placed on the tray from stl files are “solid.” This means that, Filling Models when printed, the model will be completely filled with model material. with Support Often, especially with large objects, this is unnecessary. Instead, the model Material can be filled with support material, which is less costly. It is also advisable to fill models with support material when preparing them for investment casting, since this material burns off more quickly during the process of making the cast. Objet Studio enables you to print objects on the tray with an outer shell of model material and a center filled with support material. When using this feature, called “Hollow,” the thickness of the shell should be no less than 0.5 millimeters. To use the Hollow feature: 1. Select a model on the tray. or— • On the Model Toolbar, click or— • From the right‐click context menu, select Advanced Properties The Advanced Properties dialog box opens. 2. Select Hollow Figure 5-77: Advanced Properties dialog box 3.
Page 92: Displaying The Cross Section Of Objects
Using Objet Studio Displaying the The Section feature enables you to view the interior of an object by “slicing” Cross Section it on any axis. You can then manipulate the object to inspect the interior of Objects from different angles. This may be important for deciding on the type of support necessary when producing the model (see “Choosing the Support Strength” on page 54). Displaying an object’s cross section only affects how the tray is displayed on the screen; it does not change the object itself. To display a cross section of the tray: 1. From the Tools menu, select Section The Section dialog box opens. Figure 5-78: Section dialog box 2. Select Enable Clipping 3. Use the slider controls for the X‐, Y‐, and Z‐axes to cut the tray so that you see the cross section you want. Figure 5-79: Whole view Figure 5-80: Cross-section view, after using the Z-slider...
Page 93 Objet260 Connex User Guide Saving the You can save the image displayed in the active viewing screen as a graphic Screen Display file. as an To save the screen display as an image: Image File 1. Press Ctrl+B or— From the Objet Studio Commands menu , select Save Bitmap The Save Bitmap dialog box opens. Figure 5-81: Save Bitmap dialog box 2. At the top of the dialog box, select the appropriate folder. 3. At the bottom of the dialog box, enter a file name.
Page 94: Exporting And Importing Objet Build Trays
Using Objet Studio Exporting and When you save build trays in Objet Studio, they are saved as objtf files. Importing These files contain instructions to Objet Studio and to Objet260 Connex Objet Build printers for displaying and producing the stl files used on the tray. To Trays conveniently save all of the files as they are positioned on the build tray, for storing the job, or for transferring it to another location, Objet Studio compresses them into one objzf file. To later use the objzf file, the file must first be expanded in Objet Studio and its component files saved. Note: If you export an objzf file containing a stl file originally saved as read- only, you cannot open (import) this objzf file to the folder where the read-only stl file is saved.
Page 95: Customizing Objet Studio
Objet260 Connex User Guide Customizing Objet Studio You can customize Objet Studio to suit your particular working needs and preferences. Features that you can customize include: • Creating a quick‐access toolbar for frequently used commands. • Changing the position of the Quick Access toolbar. • Minimizing the ribbon. • Changing the Objet Studio color theme. • Configuring default settings for objects placed on the build tray. Creating a As you work with Objet Studio, you may use certain commands frequently. Quick Access You can create a quick‐access toolbar to make your work easier. Toolbar To create a quick-access toolbar: 1. Above the ribbon tabs, click The Customize Quick Access Toolbar menu opens. Figure 5-82: Customize Quick Access Toolbar menu 2.
Page 96: Hiding The Ribbon
Using Objet Studio 3. To choose from a wider range of commands: • From the Customize Quick Access Toolbar menu (see figure 5‐82 on page 59), select More Commands or— • Right‐click on the Objet Studio Commands icon , or elsewhere on the ribbon, and select Customize Quick Access Toolbar Figure 5-84: Right-click ribbon menu The Options dialog box opens. Figure 5-85: Quick Access Toobar Options dialog box 4. Open the drop‐down list and select either or Popular Commands . ...
Page 97: Display Colors
Objet260 Connex User Guide Display Colors You can customize some of the colors used for displaying Objet Studio screens and for displaying objects on the build tray. To change the colors used in Objet Studio screens: 1. From the Tools menu, select Options Figure 5-86: Display settings 2. In the Appearance tab of the Options dialog box, you can configure the display. • The Mode selection determines how models appear on the build tray. The default method for displaying models on the build tray is as solid (“shaded”) objects. The other options are and WireFrame Points • If Shaded is selected, you can display the model on the tray as a see‐ through object. Figure 5-87: Transparent display •...
Page 98: Keyboard Shortcuts
Using Objet Studio Changing Color Objet Studio offers a choice of four background color themes—blue, black, Themes silver and aqua. Figure 5-88: Background color themes To change the color theme: From the Style menu, select one of the options. Keyboard You can define shortcut keys for frequently used commands. Shortcuts To define shortcut keys: 1. Above the ribbon tabs, click The Customize Quick Access Toolbar menu opens. Figure 5-89: Customize Quick Access Toolbar menu 2. Select More Commands The Options dialog box opens (see figure 5‐85 on page 60).
Page 99: Setting User Preferences
Objet260 Connex User Guide 3. Click Customize The Customize Keyboard dialog box appears. Figure 5-90: Customize Keyboard dialog box 4. Select command Categories to display all the commands in that category, for example, all the Model Settings commands. Current shortcut keys are displayed. 5. Enter the shortcut key in the Press new shortcut key field, and click Assign 6. If you want to redefine all shortcut keys, click Reset All Setting User You can change several Objet Studio settings that affect objects placed on Preferences the build tray. To change default settings: From the Objet Studio Commands menu , select User Preferences Figure 5-91: Setting work preferences •...
Page 100: Professional Mode Features
Using Objet Studio Professional Mode Features Some advanced features of Objet Studio are only accessible in Professional Mode. To see the current Objet Studio setting: Open the Tools menu. Figure 5-92: Tools menu, showing Professional Mode selected If Professional Mode is selected, advanced features are displayed. To change the Professional Mode setting: 1. From the Tools menu, select Professional Mode The following message is displayed, reminding you that the change will only take effect the next time you open Objet Studio—even though the check mark next to the Professional Mode option appears immediately. Figure 5-93: Configuration-change message 2.
Page 101: Default Settings
Objet260 Connex User Guide Default You can control the default settings of several Objet Studio features from Settings the Advanced tab of the Options dialog box. To display the Options dialog box From the Tools menu, select Options or— In the Objet Studio Commands menu , click Options Figure 5-94: Options dialog box, Advanced tab Automatic By default, when Objet Studio places objects on the build tray, it orients Orientation them optimally, for the shortest printing time. If necessary, you can choose to cancel automatic orientation each time you place an object on the build tray (see “Automatic Orientation” on page 26). In any case, when objects are on the build tray, you can change their orientation manually (see “Model Orientation” on page 28.) To change the default setting so that Automatic Orientation is disabled: In the Advanced section of the Options dialog box, clear the check box.
Page 102: Opengl Driver Configuration
Using Objet Studio OpenGL Driver The OpenGL driver displays 3D graphics on your screen. There is normally Configuration no reason to adjust its settings. If you suspect a problem with the way Objet Studio displays objects, you can use the OpenGL Driver Configuration tool to check and configure the driver settings. To access the OpenGL Driver Configuration dialog box: 1. From the Tools menu, select Options or— In the Objet Studio Commands menu , click Options 2. In the Options dialog box, display the Troubleshooting tab. Figure 5-95: Access to OpenGL Driver configuration The Troubleshooting tab is only accessible when Professional Mode is active (see “Professional Mode Features”...
Page 103 Objet260 Connex User Guide To perform a test of the driver configuration and enter the suggested pixel format ID: 1. Select . Choose Format 2. Click Test Objet Studio returns the recommended pixel format ID. Figure 5-97: Recommended pixel format ID 3. Click . 4. In the OpenGL Driver Configuration dialog box (figure 5‐96), select ...
Page 104: Getting Additional Objet Studio Assistance
Using Objet Studio Getting Additional Objet Studio Assistance Objet Studio Help provides on‐screen instructions and information, as you work. To view Objet Studio Help: On the standard toolbar, click and then click Objet Studio Help Figure 5-98: Help options You can also view information on the following subjects: • Troubleshooting opens a list of error messages and their explanations. • Check for Updates checks if you are using the latest Objet Studio version. Objet Studio Version, Material Module and Licensed Features You can view details of the Objet Studio version, the material module installed, and the features available with your license.
Page 105 Objet260 Connex User Guide Materials Module The Materials Module tab shows details of the material module installed. Figure 5-101: Materials Module tab • Module version If a Materials Module upgrade (patch) was installed, the new Materials Module version is displayed. If no patches were installed, the Module version is the same as the Objet Studio version. • Module date If a Materials Module upgrade (patch) was installed, the date of its creation is displayed. If no patches were installed, the Module date is the date of the Objet Studio version. • Module properties If a Materials Module upgrade (patch) was installed, its description is displayed. If no patches were installed, “Default” is displayed. 5–69 DOC-33040 Rev. A...
Page 106 Using Objet Studio Feature License The Feature License tab shows the Objet Studio features available with your license. Figure 5-102: Feature License tab Click to expand the details for each feature. • Modes shows the printing modes available. See “Printing Modes” on page 49. • Materials shows basic model materials available. • Digital Materials shows the digital materials available. • Mixed Tray shows if your license enables printing a build tray containing objects, using a different model material for each. 5–70 DOC-33040 Rev. A...
Page 107: Monitoring And Managing Print Jobs
Objet260 Connex User Guide Monitoring and Managing Print Jobs In the Job Manager screen of Objet Studio, you monitor and manage jobs sent to the printer. There are a few differences between Objet Studio on client workstations and on the computer connected directly to the 3D printer—the server workstation. • Objet Studio installed on a client computer only displays the queue and status for jobs sent to the 3D printer server from that computer, and it allows the user to edit only these jobs. Note: If there are several Objet printers on the local network, client computers can connect to any of them, but only one at a time.
Page 108 Using Objet Studio Jobs Queue On the server, the Jobs Queue lists the last 15 jobs sent from client computers. On client workstations, the Jobs Queue lists jobs sent from that computer to the printer server. Information for each of the queued jobs is displayed, including the job status. Status Meaning Waiting Printing of this job has not started. Building Printing of this job is in progress. Stopped Printing of this job was interrupted. Printing can later be continued (Resume) or begun again (Restart). Error Errors occurred during the printing of this job, and it was placed in the Jobs Queue again. Editing This job is now being edited in Objet Studio Spooling The job file is being spooled in the printer. Preprocessing The 3D printer is readying itself for printing: the cover locks, print heads warm up and are put in starting position, UV lamps are turned on, and the build tray level is adjusted. On Schedule The job is scheduled to be printed at a specified time. In addition, the following information is displayed: • Owner—the computer that sent the job • Build Time—the estimated building time for the job • Model Consumption—the amount of model material required to complete the job, and the amount actually used till now •...
Page 109: Setting The Printer Connection
Objet260 Connex User Guide Setting the When an Objet 3D printer is installed, the server computer is connected to Printer that printer. Normally, there should be no reason to change this connection. Connection Occasionally, however, you may need to reset the connection, to connect the server to another printer, or to use Objet Studio in off‐line mode (without a printer connection). To set (or change) the printer connection: 1. On the Job Manager ribbon, in the 3D Printer group, click 2. In the Set Printer dialog box, click Connect Figure 5-104: Connecting to a printer (A) 3. Enter the computer name or its IP address, or click to find and Browse select it. Figure 5-105: Connecting to a printer (B) 4.
Page 110: Off-Line Mode
Using Objet Studio Off-line Mode You can use Objet Studio to prepare trays for printing in off‐line mode, on a remote computer or when the printer connection is not available. You also use off‐line mode to prepare trays for printing with other printers. In this case, if Objet Studio is currently connected to a printer, you must change to off‐line mode by removing this connection. To disconnect Objet Studio from the printer: 1. On the Job Manager ribbon, in the 3D Printer group, click 2. In the Set Printer dialog box, click (see figure 5‐104). Connect Figure 5-106: Disconnecting Objet Studio from a printer (A) 3. In the Printer Connection dialog box, delete the computer name/IP address. Figure 5-107: Disconnecting Objet Studio from a printer (B) 4.
Page 111 Objet260 Connex User Guide 6. In the pop‐up message, confirm that you want to work in off‐line mode by clicking Figure 5-108: Off-line message When Objet Studio is in off‐line mode, you can configure it for preparing print jobs for different printers. To change the Objet Studio off-line configuration: 1. In the Set Printer dialog box, select a printer type. Figure 5-109: Off-line printer selection 2. Click (not “Connect”). 5–75 DOC-33040 Rev. A...
Page 112: Setting The Remote Printer Connection (Client Mode)
Using Objet Studio Setting the When you open Objet Studio for the first time in a client installation, you Remote Printer are prompted to connect to an Objet server computer that sends jobs to a 3D Connection printer. To do this, the server computer must be operating and connected to (Client Mode) the local network. To set (or change) the connection to the server-computer: 1. On the Job Manager ribbon, in the 3D Printer group, click 2. Enter the name of the server computer or its IP address, or click Browse to find and select it. 3. Click Figure 5-110: Printer Server Connection dialog box Job Manager The Job Manager ribbon has three icon groups: Commands •...
Page 113 Objet260 Connex User Guide The following operations are available on the Job Manager ribbon: Group Icon Purpose 3D Client: Sets the server connection. See “Setting the Remote Printer Printer Connection (Client Mode)” on page 76. Server: Sets the printer connection. See “Setting the Printer Connection” on page 73. Configures options for printer alerts. See “Configuring User Alerts” on page 79. Queue Server: Moves a job to the head of the Jobs Queue. Client: Disabled. See “Jobs Queue” on page 72. Server: Moves a job to a higher position in the Jobs Queue. Client: Disabled. See “Jobs Queue” on page 72. Server: Moves a job to the bottom of the Jobs Queue. Client: Disabled. See “Jobs Queue” on page 72. Server: Moves a job to a lower position in the Jobs Queue. Client: Disabled. See “Jobs Queue” on page 72. Server: • For a job in the —Prints it again (from the ...
Page 114 Using Objet Studio In addition to using ribbon command icons, you can use commands on context (pop‐up) toolbars and from the Job menu on the standard toolbar. Restart Delete Stop Resume Edit Schedule Export packed job Figure 5-112: Icons on pop-up toolbar (server) Delete Edit Figure 5-113: Icons on pop-up toolbar (client workstation) Note: Most icons and menu commands are only enabled when a job is selected. When you position the cursor over an item, a tooltip displays the name of the command.
Page 115: Configuring User Alerts
Objet260 Connex User Guide Configuring Objet Studio can alert you (and others) to the status of jobs sent to the server User Alerts for printing. This is especially useful during long printing jobs, when the operator is away from the printer. The following events can be reported: • The level of model or support material is low. • The job was interrupted. • The job was completed successfully. To send e‐mail and SMS alerts, make sure that e‐mail software supporting MAPI is installed on the server computer. To send SMS alerts, the cellular phone service must support the transmission of e‐mail messages by SMS. Only the subject line of the e‐mail message is transmitted by SMS. To configure Objet Studio to send notifications and alerts: 1. On the Job Manager ribbon, in the 3D Printer group, click Figure 5-115: Notifications dialog box (server) Figure 5-116: Notifications dialog box (client workstation) 2.
Page 116: Printing The Tray
Using Objet Studio 3. Click Details Figure 5-117: Event selection for alerts 4. In the Reports Events dialog box, select the alert events and click 5. In the Notifications dialog box, click Printing the If there is a job in the Jobs Queue, it is sent automatically to the Objet260 Tray Connex printer—as long as it is on, there is a connection to the printer, and the printer is on line. Chapter 6 describes starting and operating the printer. Additional Objet Studio on the printer server includes the following additional Server features: Features • Extended Tray Preview • Editing Jobs • Restarting Jobs • Resuming Jobs • Scheduling Jobs • Exporting Jobs (objzf) • Modifying the Job Manager Screen These features are described on the following pages.
Page 117 Objet260 Connex User Guide Extended Tray Preview In this window, you can view the tray from different angles and magnifications without leaving the Job Manager screen. In addition to displaying the selected job in the Tray Preview pane, you can open an enlarged build tray window. To display the build tray window: 1. Select a job in the Jobs Queue or the History list. 2. Click the Tray Preview pane. Figure 5-118: Job Preview • To change the tray magnification, turn the mouse wheel. • To view the tray from a different perspective, click the relevant icon. • To resize the window, drag its edge or corners. If there are several objects on the build tray, you can exclude one or more from being printed, without actually deleting the object from the tray file. To prevent the printing of an object on the build tray: 1.
Page 118 Using Objet Studio To display printing progress in the Tray Preview pane: From the Job menu, select Show 3dProgress This option uses additional system resources. Editing Jobs You can open jobs in the Jobs Queue for editing. To edit a job: 1. Select the job. 2. Click the Edit icon The Tray Settings screen opens, displaying the build tray. The status of the job in the Job Manager screen changes to “Editing.” 3. Edit the job. 4. On the Tray Settings ribbon, click The status of the job in the Job Manager screen changes back to “Waiting.” Restarting Jobs ...
Page 119 Objet260 Connex User Guide Scheduling Jobs You can schedule jobs to be printed at a future time. For example, you can configure Objet Studio to start long printing jobs in the late evening and early morning hours. To schedule a job: 1. Select a job in the Jobs Queue, and click on the pop‐up toolbar. 2. In the Scheduler dialog box, set the Start Date and Start Time for the job. Click on the Start Date arrow to open a calendar. Figure 5-120: Scheduler with calendar displayed 3. Click Exporting Jobs (objzf) You can save print jobs as compressed files. For an explanation of objzf files, see “Exporting and Importing Objet Build Trays”...
Page 121: Operating & Maintaining The Objet260 Connex 3D Printer
Operating & Maintaining the Objet260 Connex 3D Printer Starting the Objet260 Connex Printer..........2 Loading Model and Support Cartridges.......... 4 Producing Models ................5 Printer Interface Color Key..............7 Printing Indicators ................8 Resuming Production After Printing has Stopped......9 Changing the Printing Material ............11 Keeping the Printer in Idle Mode ........... 16 Shutting Down the Printer............... 17 Maintaining the Printer ..............19 Routine Maintenance Schedule............19 Maintenance Counters................ 20 UV Lamp Check .................. 22 Cleaning the Print Heads and the Roller .........
Page 122: Starting The Objet260 Connex Printer
Figure 6-1: The 3D Printer Starting the Objet260 Connex Printer CAUTION! Do not attempt to operate the Objet260 Connex printer before being trained by a Stratasys customer-support representative. Observe all safety warnings and follow the safety guidelines described in chapter 2.
Page 123 Stop button Pause button Figure 6-3: Objet260 Connex interface Objet260 Connex installations use one monitor for displaying both the computer running Objet Studio and the computer installed inside the printer. Make sure that the KVM (keyboard-video-mouse) switch is in the correct position so that the printer interface is displayed.
Page 124: Loading Model And Support Cartridges
Operating & Maintaining the Objet260 Connex 3D Printer Loading Model and Support Cartridges Objet260 Connex printers use two cartridges of Model material and two cartridges of Support material, each weighing 3.6 kilograms when full. A graphical representation of the cartridges loaded and their current weight appears in the printer interface (see figure 6‐3). The printer uses RFID technology to automatically identify cartridges of printing material. For this purpose, an RFID module is part of the printer hardware.
Page 125: Producing Models
• The print block is heated. • The UV lamps are powered and they warm up. When printing begins, Objet Studio sends seven slices to the printer‐control application. This is the standard buffer between Objet Studio and the printer. As each slice is printed, another slice is sent to the printer. Depending on the size of the model(s) to be produced, printing can take between several hours to several days. As long as there is enough Model and Support material in the supply cartridges, printing proceeds automatically until the job is finished. During printing, the server computer must remain on and it must communicate with the Objet260 Connex printer. Do not log-off Windows until printing is finished. 6–5 DOC-33040 Rev. A...
Page 126 Operating & Maintaining the Objet260 Connex 3D Printer The Objet260 Connex printer uses one or two Model‐material cartridges and one Support‐material cartridge to produce models. If additional cartridges are installed and they are not needed for the current print job, the printer interface indicates which are being used: • Blue cartridge—used for the print job • Gray cartridge—not used for the print job You can monitor printer status indicators by switching the printer interface display. To do this, click the display toggle button in the printer interface screen. Block temp. Block temp. behind behind Model Support heads heads Temp. of each Temp. of each Model head Support head Block temp. in Block temp.
Page 127: Printer Interface Color Key
Objet260 Connex User Guide Printer The background colors in the printer indicator fields tell you at a glance Interface whether or not the value or item is suitable or ready for printing. Color Key • Green—suitable/ready for printing For example, in figure 6‐4: Ambient—The ambient temperature of the printing chamber is within the acceptable range. Heads Liquid—The level of Model and Support material in the print‐block reservoir is OK. Heads Vacuum—The vacuum level in the system is within the acceptable range. • Red—not suitable for printing (or indicates a warning) For example, in figure 6‐4: Waste—The weight of the waste container is 73009000 grams, more than allowed when beginning a print job. (See “Replacing the Waste Container” on page 69.) • Blue—not ready For example, in figure 6‐4: UV lamps—The UV lamps are not on. Heads (°C)—The heads have not reached the temperature required for printing models (in printing mode). The color of the material cartridges displayed in the printer interface indicates which cartridges are active for the current (or next) print job. • Blue—active cartridges •...
Page 128: Printing Indicators
Operating & Maintaining the Objet260 Connex 3D Printer Printing The printer interface screen changes when you send a print job from Objet Indicators Studio to the printer, and the printer is on line (see figure 6‐5): • The mode changes from Pre‐print to Printing. • The specific activity being performed is shown in the “current activity” field. • Current job‐printing information is displayed. • The printing progress bar is displayed. • The Stop and Pause buttons are enabled. When the weight of a cartridge drops below 100 grams, the display of the material level in the printer interface is red. Printer mode Current activity Job information Job information Progress bar Stop button Pause button Figure 6-5: Printer interface during printing 6–8...
Page 129: Resuming Production After Printing Has Stopped
Objet260 Connex User Guide Resuming Production After Printing has Stopped If the printing process is interrupted, Objet Studio stops sending slices to the printer. This can happen, for example, if the printing material runs out in the middle of a print job, and you don’t replace the empty cartridge immediately. After the printer changes to Standby or Idle mode, you need to resume printing from the Job Manager screen of Objet Studio. After printing stops, the printer goes into Standby mode, when heating of print heads is reduced. About 10 hours later, the printer goes into Idle mode, when heating of print heads is stopped.
Page 130 Operating & Maintaining the Objet260 Connex 3D Printer You cannot continue printing the model if: • The number of the last slice printed does not appear in the printer interface, even if the server computer displays the Continue from Slice confirmation dialog box. • There was a relatively long interruption in printing, even if the “last slice” and “continue from slice” indicators are correct. The part of the model already printed may deform or shrink, and there might be a visible difference between it and the newly printed part. The effects of a printing stoppage on a model depend on the model size and structure, Model material used, ambient temperature and the length of the stoppage. If you cannot continue printing: 1. Cancel the print job in the Job Manager screen. 2. Remove the partially printed model from the build tray. 3. Restart the job from the Job Manager screen (in Objet Studio). You can stop and later resume printing from either the printer interface or from the Job Manager screen of Objet Studio.
Page 131: Changing The Printing Material
Objet260 Connex User Guide Changing the Printing Material Before producing models using a different type of printing material than is currently installed, run the Material Replacement wizard to flush the print block and feed tubes. You should carefully plan printing models with different Model materials to avoid unnecessary waste of the materials currently loaded. The amount of material flushed depends on the flushing cycle chosen and if you are replacing one or both Model cartridges.
Page 132 Operating & Maintaining the Objet260 Connex 3D Printer 4. In the Compartment Selection screen, select the compartment(s) containing the printing material you want to replace, and click Next Figure 6-9: Compartment Selection screen 5. From the drop‐down menu, choose the material you want to install, and click Next Figure 6-10: Material Selection screen 6. The Material Replacement wizard continues as follows: • If, according to your selections in the previous wizard screens, you are replacing both Model material cartridges, and the printer will be loaded with two cartridges containing the same Model material, the printer flushes the entire system, and prepares for printing in Single‐Material mode (see below). Continue with step 8 on page 6‐14. • If, according to your selections in the previous wizard screens, you are replacing both Model material cartridges, and the printer will be loaded with two different Model materials, the printer flushes the entire system, and prepares for printing in Digital‐Material mode ...
Page 133 Objet260 Connex User Guide printer will be loaded with cartridges containing two different Model materials, the Printer Mode Selection screen appears. Figure 6-11: Printer-mode selection 7. Choose whether you want to produce models in Single Material mode or in Digital Material mode, and click . Next Single Material mode Four print heads are used to print, using one Model material. This mode is required to produce build trays with the High Quality setting, and to produce trays with the High Speed setting, using only one Model material. Digital Material mode Each of the Model materials loaded is used in two of the print heads. If only one of the Model materials is required for printing, models are produced using two print heads. This makes it unnecessary to replace the other Model material. If Model‐material substitution is allowed, the printer produces trays with the High Speed setting using a mixture of Model materials (see “Model Material Substitution” on page 5‐51). Continue with step 8 on page 14. 6–13 DOC-33040 Rev. A...
Page 134 Operating & Maintaining the Objet260 Connex 3D Printer 8. In the Flushing Options screen (see figure 6‐12), choose how thoroughly you want to flush the system. Figure 6-12: Flushing Options screen • Economy. This cycle can be used when replacing a light‐colored Model material with a darker material (such as TangoBlack™ or VeroBlack™), or if the exact color of the printed models (in the first print jobs) is unimportant. The wizard flushes the system with the minimum amount of material needed to ensure that models have the mechanical properties of the new material. • Efficiency. This option is adequate, in almost all situations, for printing models with uniform and accurate color. It is recommended because it can potentially save 25 to 75 percent of the material used to flush out the old material, compared to the High Performance cycle. Note, however, that there may be times when the shade (color) of the printed model is slightly affected by material previously used. The wizard identifies the feed tubes and print heads requiring cleaning, based on your selections in the previous screens, and flushes only these parts of the system. • High Performance. Use this cycle when the printed models must have the exact color of the new material. The wizard thoroughly flushes all of the feed tubes and print heads ...
Page 135 Material Replacement warning screen Once you start this procedure, you must complete it before you can produce models with the Objet260 Connex printer. To perform the procedure at another time, click Cancel. If you continue (by clicking Next) and you do not complete the procedure, you must start the Material Replacement wizard again before producing models.
Page 136: Keeping The Printer In Idle Mode
Operating & Maintaining the Objet260 Connex 3D Printer Keeping the Printer in Idle Mode Between printing jobs, the Objet260 Connex printer can be kept on for up to one week. If the printer will not be used for more than a week, use the Shutdown wizard to automatically perform the procedures that must be done before turning off the printer (see “Shutting Down the Printer,” below). When the printer stops producing models, the printer software automatically reduces the temperature of the print heads as follows: Time after printing Mode Change in heating of print heads 15 minutes first Standby 1 none next 10 hours Standby 2 heating ...
Page 137: Shutting Down The Printer
Objet260 Connex User Guide Shutting Down the Printer You only need to shut down the Objet260 Connex printer if it will not be used for a week or more. Otherwise, the printer can remain on, in Idle mode. The Shutdown process flushes printing materials from printer components. To avoid flushing out valuable material, make sure to print models at least once a week. Many printer operators use this opportunity to print customer samples or test models.
Page 138 Operating & Maintaining the Objet260 Connex 3D Printer 3. Choose the appropriate option for the length of time that the printer will not be used—less or more than ten days. Note: Before selecting More than 10 days, make sure that cleaning-fluid cartridges are available. Figure 6-16: Shutdown options 4. In the next screen, verify that the tray is empty and click Next The shutdown procedure begins. Figure 6-17: Shutdown progress screen 5. When the final wizard screen appears, close the printer‐control ...
Page 139: Maintaining The Printer
Objet260 Connex User Guide Maintaining the Printer The performance of routine maintenance tasks is essential for getting satisfactory results from Objet260 Connex 3D printers. Perform the tasks at specified intervals for optimum performance. Routine Maintenance Frequency Task For More Information Schedule Before / after printing Check UV lamp See “UV Lamp Check” overheating indicator. on page 22. Before / after printing Clean the print heads See “Cleaning the Print and the roller surface. Heads and the Roller” on page 22. Daily Clean and inspect the See “Cleaning and wiper. Replacing the Wiper” on page 25. Weekly Clean the build tray and ...
Page 140: Maintenance Counters
Operating & Maintaining the Objet260 Connex 3D Printer Maintenance The printer computer application records the dates and frequency for each Counters maintenance task. You can display the Maintenance Counters screen from the Options menu. Figure 6-19: Selecting Maintenance Counters If there is a maintenance task due, this is indicated on the main interface screen. Figure 6-20: Maintenance Required indicator If this indicator appears, you can display the Maintenance Counters screen by clicking on it. The Maintenance Required indicator appears by default for most operator- performed maintenance tasks. The check box under “User Warning”...
Page 141 Objet260 Connex User Guide Figure 6-21: Maintenance Counters screen For maintenance tasks that are controlled by wizards, the dates and printing times are reset automatically when the relevant wizard is run and completed successfully. Manual maintenance tasks (for example, roller inspection and wiper replacement) are reset by clicking the reset button in the screen. 6–21 DOC-33040 Rev. A...
Page 142: Uv Lamp Check
Operating & Maintaining the Objet260 Connex 3D Printer UV Lamp A heat‐sensitive label is fixed to the UV lamp covers as a warning against Check overheating. Its center changes from white to black if the temperature of the cover reaches 65 °C (150 °F). If this occurs, do not use the printer, and call your service provider. As a precaution, it is recommended that you check the label before and after printing. Normal Overheating problem Figure 6-22: Heat-sensitive label on UV lamp cover If the UV lamp continues to overheat, and the temperature around the lamp reaches 90 °C (194 °F), a heat fuse cuts the power to the UV lamp and the...
Page 143 Objet260 Connex User Guide 3. Follow the instructions on the wizard screens, and select the confirmation check boxes. Figure 6-23: Head cleaning procedure—wizard screen 4. Click . Next The printer prepares for you to clean the print heads. 5. When the following screen appears, open the cover. Figure 6-24: Head cleaning wizard—steps 5–11 WARNING: The print head orifice plates (bottom surface) might be hot, so proceed with caution.
Page 144 Operating & Maintaining the Objet260 Connex 3D Printer 9. Clean the orifice plates, with a back‐and‐forth motion (see figure 6‐25). Use the mirror to make sure that you have removed all of the residue material. Figure 6-25: Cleaning the heads 10. Clean the entire roller surface, by rotating it as you clean. Use this opportunity to clean the glass lens on the UV lamps. 11. When you have finished cleaning, select the confirmation check box in the wizard screen (see figure 6‐24) and click Next 12. Remove the cleaning materials from the printer and close the cover. 13. Select the confirmation check boxes in the wizard screen and click ...
Page 145: Cleaning And Replacing The Wiper
Objet260 Connex User Guide Cleaning and A rubber wiper removes excess material from the print heads after the Replacing the purge sequence. This is done automatically before each print job, and Wiper performed manually during maintenance tasks. You should clean the wiper and surrounding area at least once a week. If the wiper is damaged or worn, replace it. To inspect and clean the wiper: 1. Prepare— • isopropanol (IPA—isopropyl alcohol) or ethanol (ethyl alcohol) • disposable cleaning gloves • the supplied cleaning cloth or equivalent • a spare wiper 2. Start the Wiper Cleaning wizard from the Options menu. Figure 6-27: Starting the Wiper Cleaning wizard 3. In the opening wizard screen, click ...
Page 146 Operating & Maintaining the Objet260 Connex 3D Printer Confirm this in the wizard screen and click Next Figure 6-28: Wiper Cleaning procedure—step 4 5. When the following screen appears, open the cover. Figure 6-29: Wiper Cleaning wizard during steps 6–9 6. Put on the cleaning gloves. 7. Using a generous amount of alcohol on the cleaning cloth, remove any material remaining on the wiper and the surrounding area. 8. Inspect the wiper. If the wiper is scratched, torn or worn, or if you cannot clean it completely, replace it. a. Grasp it and pull it up and out of its bracket. b. Insert the new wiper blade, making sure that it is straight and secured well on both sides.
Page 147: Pattern Test
Objet260 Connex User Guide 11. Confirm this in the wizard screen, and click Next Figure 6-30: Confirmation screen 12. Click to close the wizard. Done Pattern Test The pattern test is the basic verification of the printer’s ability to produce quality models, since it demonstrates the condition of the nozzles in the print heads. Make sure, therefore, that you perform this test weekly, and whenever you suspect a printing problem. To perform the pattern test: 1. Make sure that the build tray is empty. 2. Prepare a sheet of pink paper—A‐4 or Letter size. 3. In the printer, tape the pink paper to the center of the build tray. Figure 6-31: Paper positioned for pattern test 4. Press ...
Page 148: Improving Print Quality
Operating & Maintaining the Objet260 Connex 3D Printer This lowers the build tray, so that models on the tray are not damaged. Figure 6-33: Build tray (Z) level adjustment The printer prints a series of lines on the test paper (see next figure). Figure 6-34: Sample Pattern Test 6. Carefully inspect the test paper to see if there are missing lines. Too many missing lines, especially if they are in the same area, indicates that the quality of printing when producing models will be poor. If this is the case, see “Improving Print Quality,” below. Note: Acceptable model quality is subjective, and depends on the type and scale (size) of the models produced. As a rule, however, more than 10 missing lines in one area of a column is considered unacceptable.
Page 149 Objet260 Connex User Guide If the results of the pattern test are still poor: 1. Carefully clean the print heads again, making sure there is no residue left on them. 2. Perform the purge sequence. 3. Perform the pattern test. If the results of the pattern test are still poor: Optimize the print heads and replace faulty print heads, if necessary (see “Calibrating (Optimizing) Print Heads” on page 39). 6–29 DOC-33040 Rev. A...
Page 150 Operating & Maintaining the Objet260 Connex 3D Printer Cleaning the The roller waste collector removes waste material scraped from the roller. Roller Waste Suction removes this waste to the printer’s waste container. Collector and This assembly should be cleaned weekly to prevent a blockage in the tubes Inspecting the leading to the waste container, so that waste material does not overflow Roller Scraper into the printer. To clean the roller waste collector: 1. Prepare— • M2.5 and M2 Allen ® keys • disposable cleaning gloves • isopropanol (IPA—isopropyl alcohol) or ethanol (ethyl alcohol) •...
Page 151 Objet260 Connex User Guide 4. Loosen the two screws securing the suction tube on the print block. Suction tube screws Figure 6-36: Lifting the suction tube 5. Lift the suction tube to secure it in a raised position. 6. Remove the two screws securing the covering of the roller waste collector and remove it. Be very careful to save the covering screws. These are special screws; if they are lost, you need to order replacements.
Page 152 Operating & Maintaining the Objet260 Connex 3D Printer To check the effectiveness of the roller scraper: 1. Put on the cleaning gloves. 2. Wet a cloth with isopropanol. 3. Use the cloth to wet the bottom of the roller. 4. Turn the roller slowly with your hand. As the blade scrapes the roller, make sure the isopropanol is spread evenly over the entire length of the blade. 5. Inspect the roller. If it is not dry, replace the blade. (See “Replacing the Roller Scraper” on page 33.) 6. Before returning the roller waste collector to the print block, make sure that the pins are clean. Roller waste collector pins Figure 6-39: Roller waste collector pins To re-assemble the components: 1.
Page 153: Cleaning The Roller Waste Collector And Inspecting The Roller Scraper
Objet260 Connex User Guide Replacing the You should replace the roller scraper blade— Roller Scraper • after 1,000 hours of printing. • if it does not effectively keep the roller clean. You should periodically test the effectiveness of the roller scraper when you clean the roller waste collector. See “Cleaning the Roller Waste Collector and Inspecting the Roller Scraper” on page 30.
Page 154 Operating & Maintaining the Objet260 Connex 3D Printer Figure 6-43: Removing the old roller scraper blade 5. Remove the scraper blade and discard it. 6. Place the new scraper blade onto the pins in the holder, as shown. Figure 6-44: Inserting the new roller scraper blade 7. Insert and tighten the roller scraper blade screws. Important: Tighten the screws in the order shown in figure 6-45.
Page 155: Aligning The Print Heads
Objet260 Connex User Guide 8. After tightening the screws, inspect the blade and make sure that it is straight. If necessary, loosen the screws and tighten them again, evenly. 9. Return the roller waste collector assembly and the right UV lamp to the print block. See steps 6 to 4, from page 32. Aligning the You should check the alignment of the print heads— Print Heads • once a month • after replacing one or more heads • if model quality is not acceptable even after cleaning the orifice plate on the bottom of the print block (see “Cleaning the Print Heads and the Roller” on page 22) This procedure takes about 20 minutes. To check the alignment of the print heads: 1. Prepare— • a transparency sheet—A‐4 or Letter size • any type of sticky tape, to fasten the transparency sheet to the build ...
Page 156 Operating & Maintaining the Objet260 Connex 3D Printer 8. When the following screen appears, remove the transparency. Figure 6-47: Head Alignment wizard—steps 8–10 The transparency sheet is printed with sets of vertical lines in seven columns, each showing the results from a different print head. Figure 6-48: Sample head-alignment test Note: There is no column for head H7 because its alignment is used as a reference for aligning all other heads.
Page 157 Objet260 Connex User Guide Optimum head alignment is shown when the fourth lines in the upper and lower rows are aligned, as in figure 6‐49. In the example shown, no change to the head alignment is necessary. If other lines in the set are aligned, you need to change the alignment of that head—in the next wizard screens. 10. In the wizard screen shown in figure 6‐47, select the Transparency removed check box, and click Next The first in a series of alignment screens appears. Figure 6-50: Head alignment screen 11. In the head‐alignment screen, select the number that indicates which lines align in the upper and lower rows of a pair on the transparency (counting from the left) for this print head. Note: Because the alignment of the fourth lines is optimum, the number “4” is selected, by default, in the wizard screen. This does not change the head alignment.
Page 158 Operating & Maintaining the Objet260 Connex 3D Printer 13. Continue as follows: • To make the alignment changes in the printer, make sure that Yes is selected, and click Next • To recheck the alignment test results before making the alignment changes in the printer, click Previous • If you do not want to make alignment changes in the printer at this time, select No and click Next 14. In the following screen, you can choose to either repeat the head alignment procedure or close the wizard. • If the most closely aligned vertical lines for a print head were at either extreme—the first or seventh lines—choose Yes to run the Head Alignment wizard again, then click . Next The transparency test will show if the heads are now properly aligned, and—if not—the wizard will allow you to “fine tune” the alignment. • If the vertical lines for the print heads were not aligned at either extreme, choose No to close the wizard, then click Next Figure 6-52: Repeat head alignment option 6–38...
Page 159: Calibrating (Optimizing) Print Heads
Objet260 Connex User Guide Calibrating The condition of the print heads directly affects the quality of printed (Optimizing) models. To maintain optimum printing, you should test the print heads, Print Heads and calibrate them to the best working configuration possible every 300 hours of printing. You should also perform this procedure... • whenever you suspect that the condition of print heads is negatively affecting the quality of printed models • if there is a problem with one or more of the print heads • after replacing a print head The print head calibration procedure consists of the following phases: A. Cleaning the print heads. B. Printing calibration samples—eight patches, each representing a print head. C. Examining and weighing the patches, and entering this data in a separate utility (the Head Calibration Utility) that calculates how to calibrate the print‐head settings. D. Saving the new print‐head settings. E. Repeating the process, as required, until the print heads calibration is optimal. Note: This procedure can take between 30–120 minutes, depending on the condition of the print heads and the number of iterations required.
Page 160 Operating & Maintaining the Objet260 Connex 3D Printer To print calibration samples: 1. From the Options menu, select and one of the following: Weight Test • (to calibrate heads for High Quality printing) HQ Weight Test • (to calibrate heads for High Speed printing) HS Weight Test • (to calibrate heads for Digital Material printing) DM Weight Test Figure 6-53: Printing print-head calibration samples 2. Set the printer to on‐line mode.
Page 161: Replacing Print Heads
Objet260 Connex User Guide Ruler Missing row Printed sample Figure 6-55: Measuring a missing row in a printed sample In the example above, the number of missing nozzles is one (1). More than 12, or more than four consecutive clogged nozzles are an indication that you may need to replace the print head. Note: During this procedure, the roller does not smooth the surface of the printed samples. Do not mistake the visible lines in the sample for missing material.
Page 162 Operating & Maintaining the Objet260 Connex 3D Printer A wizard guides you through the procedure of replacing a print head, and adjusts printer components to enable you to perform it. Only replace a print head with the aid of the wizard. The entire procedure takes 75—90 minutes, and consists of the following phases: A. Identifying the head(s) needing replacement. This is usually done during the head‐calibration procedure. Otherwise, evidence of physical damage to the head surface or a malfunction message indicates which head needs replacing. B. Preparing the print block for head replacement. This is done automatically when you run the Head Replacement wizard. C. Removing the defective print head. D. Installing a new print head. E. Performing head calibration. F. Performing head alignment. To replace a print head: 1. Prepare— • replacement print head(s) • isopropanol (IPA—isopropyl alcohol) or ethanol (ethyl alcohol) •...
Page 163 Objet260 Connex User Guide Preparing the 5. Select the print head(s) needing replacement, and click Next Print Block Figure 6-57: Head selection screen The printer heats and empties the print block, and prepares the printer. (This should take up to 30 minutes.) 6. The following screen appears when the printer is ready for you to replace print heads. 7. Put on the protective gloves and open the printer cover. Note: The printer disconnects power to the heads for your safety. Removing the 8. On the print block, release the upper and lower screws that secure the Defective Head print head in the block. (If necessary, you may use a screwdriver or hex ...
Page 164 Operating & Maintaining the Objet260 Connex 3D Printer 9. Press down on the upper and lower locking screws to release the print head. Figure 6-59: Releasing the print head 10. Loosen the screws on the door of the compartment protecting the print‐head driver cards (A), then pull and lift up the door (B). Figure 6-60: Opening the print-head compartment 11. Pull the print‐head driver card out of its socket so that the head is free (A), and remove it from the bottom of the print block (B). Figure 6-61: Releasing the print-head driver card to remove the head 6–44...
Page 165 Objet260 Connex User Guide 12. Make sure that along with the head, you remove the two rubber O‐ring seals. Figure 6-62: O-ring seals on the print head Important: If the seals are not removed with the head, they are probably stuck to the print block housing. If so, remove them. Figure 6-63: Making sure the O-rings are not stuck to the print block 6–45...
Page 166 Operating & Maintaining the Objet260 Connex 3D Printer Installing the 13. Inspect the replacement head, and make sure that the O‐ring seals are New Head in place (see figure 6‐62). 14. Gently insert the replacement head into the vacant slot in the print block, and push the print‐head driver card into its socket. Note: Make sure to insert the head with the driver card facing its socket, in the rear of the print block.
Page 167 Objet260 Connex User Guide 18. In the Replace print heads screen, select the check box to confirm that you have replaced the head(s), and click Next Figure 6-66: Replace print heads confirmation screen 19. With your fingers, make sure that the new head is level and even with the other heads. Figure 6-67: Checking the level of the new head 20. Confirm that the heads are level and even by selecting the check box in the following wizard screen, and click Next Figure 6-68: Installation-check screen 6–47 DOC-33040 Rev. A...
Page 168 Operating & Maintaining the Objet260 Connex 3D Printer 21. When the following wizard screen appears, remove all tools and objects from the printer and confirm that you have done so. Figure 6-69: Cleared-tray confirmation screen When you click , the print block is heated and filled with printing Next material. If installation problems are detected, the wizard alerts you and instructs you how to continue (see “Installation Problems.”) Before using the printer to produce models, you should calibrate the heads and check their alignment. Figure 6-70: Final wizard screen after replacing print heads 6–48 DOC-33040 Rev. A...
Page 169 Objet260 Connex User Guide Installation If the printer detects that there is a problem after you install print heads, Problems relevant warning screens appear. If the printer software does not detect the replaced head, the following warning screen appears. Figure 6-71: Incorrect-installation screen If this happens: a. Open the print head compartment (see figure 6‐60 on page 44). b. Re‐insert the print‐head driver card into its socket (see figure 6‐64 on page 46). c. In the wizard screen, select the check box to confirm that you have re‐inserted the card, and click Next If the replacement head was not factory‐calibrated, the following warning screen appears. Figure 6-72: Invalid-data warning screen If this happens: a. Remove the head and replace it with another one (starting with step 8 on page 43).
Page 170 Operating & Maintaining the Objet260 Connex 3D Printer If the vacuum test is not successful, the replacement head was not sealed properly during installation, and the following warning screen appears. Figure 6-73: Vacuum-leakage warning screen If this happens: a. Click Next b. Follow the instructions on the wizard screens to re‐install the head. 6–50 DOC-33040 Rev. A...
Page 171: Testing And Calibrating The Uv Lamps
Objet260 Connex User Guide Testing and The effective UV radiation from the lamps used for curing models can Calibrating the change over time. To ensure optimum curing of models during printing, a UV Lamps pop‐up message reminds you to test the lamps and calibrate their effective UV radiation after every 300 hours of printing. You do this by running the UV Calibration Wizard. To measure the UV radiation, you need: • Stratasys TOL‐03005‐S (UV sensor and cable, supplied with the printer) or— • a stand‐alone UV radiation meter, approved for use with the printer The wizard compares the measured radiation to the recommended radiation level for each of the lamps, at each printing mode—High Speed, High Quality and Digital Material. When calibrating the lamps, the wizard attempts to adjust the radiation level, if necessary. • If the reading is within the acceptable range, the wizard continues to the next phase. • If further adjustment is necessary, the current phase is repeated. • If the UV radiation is too low to be properly adjusted, the wizard continues to the next phase, but the final wizard screen indicates that the lamp’s radiation for the printing mode is unacceptable. Before testing and calibrating the UV lamps: Make sure the glass lens on each of the UV lamps is clean.
Page 172 Figure 6-75: UV device selection UV Measuring Device When you use the Stratasys UV sensor (TOL-03005-S), you connect it to the printer. The wizard automatically measures and calibrates the UV radiation. If you use a stand-alone UV radiation meter, you need to manually enter the readings from the meter in the wizard screens.
Page 173 Objet260 Connex User Guide The following steps apply when using the Stratasys UV sensor that you connect to the printer (TOL-03005-S). They do not apply when using a stand-alone UV radiation measuring device. UV sensor 1. Adjust the wizard for the sensitivity of the UV sensor by entering the CF number that appears on the sensor’s label. connected to printer...
Page 174 Operating & Maintaining the Objet260 Connex 3D Printer 3. Position the UV sensor as shown in the wizard screen. Figure 6-80: Sensor positioning 4. Confirm the items listed in the wizard screen and click Next Continue with “UV measurement” on page 56. 6–54 DOC-33040 Rev. A...
Page 175 Objet260 Connex User Guide External UV meter The following steps apply when using a stand-alone UV meter. They do not apply when using the Stratasys UV sensor connected to the printer. 1. When the following screen appears, open the printer and place the UV sensor at the rear edge of the tray, in the center. Figure 6-81: Sensor placement screen Figure 6-82: Correct UV-sensor placement 2.
Page 176 Operating & Maintaining the Objet260 Connex 3D Printer UV measurement The UV lamps power up and stabilize. (This takes several minutes.) Then, the print block passes over the sensor and the wizard compares the measured radiation to the recommended level for each UV lamp and printing mode. During this process, which takes 20–40 minutes, you need to monitor the progress as displayed in the wizard screen. Figure 6-83: UV measurement progress When using a stand‐alone radiation meter, reset the meter and enter the reading (measurement) when you are prompted to do so. Figure 6-84: UV measurement dialog box If the UV level measured is not acceptable, the wizard calibrates the UV lamp by adjusting the current supplied to it, and then tests it again. When all UV tests have finished, the results are displayed, showing the condition of the lamps after calibration (see figure 6‐85). Figure 6-85: Results and condition of UV lamps after calibration 6–56...
Page 177: Calibrating The Load Cells
Objet260 Connex User Guide After examining the UV calibration results: 1. Click Next 2. Remove the UV sensor and close the printer cover. After confirming the items listed in the wizard screen, click Next Figure 6-86: Final UV Calibration Wizard screen Calibrating the Load cells are sensors that measure the weight of the material cartridges Load Cells and the waste container in the printer. It is important that you periodically check that the weight measurements are accurate, both for convenience and to prevent unnecessary waste of printing materials. It is recommended that you calibrate the load cells once a month. To calibrate load cells: 1. Start the Load Cell Calibration wizard from the Options menu (see figure 6‐8 on page 11). ...
Page 178 Operating & Maintaining the Objet260 Connex 3D Printer 3. Remove the cartridge or container, as instructed by the wizard, confirm this in the wizard screen, and click Next Figure 6-88: Confirmation of cartridge removal 4. In the next wizard screen, observe the numbers and wait until the level is relatively stable—two units above or below the average level shown. Figure 6-89: Level stabilization 5. Select the check box, and click Next If you need to calibrate more than one load cell, the next calibration screen appears. Repeat steps 4 and 5 until all of the load cells are calibrated. 6. Click in the final wizard screen. Done Figure 6-90: Final wizard screen 6–58...
Page 179: Replacing The Odor Filter
Objet260 Connex User Guide Replacing the If the printer exhaust is not connected to an external ventilation system, a Odor Filter built‐in activated‐carbon filter removes odors from printing materials. This filter should be replaced regularly (as necessary) to keep your working environment pleasant. This is normally done during the preventive‐ maintenance service visit. Replacing the The UV lamps used for curing models have a long, but limited, working UV Lamps life. The Stratasys service engineer tests their effectiveness during regular maintenance checks, and replaces them, if necessary. You can test and adjust their effective power with the UV Calibration wizard (see “Testing and Calibrating the UV Lamps” on page 51. If you need to replace a UV lamp, follow these instructions: 1. Make sure the printer is in offline mode. Figure 6-91: Offline mode indicator (red) The online/offline button at the bottom of the printer interface should be red. If not, click it to switch the printer to offline mode. WARNING: Before continuing, make sure that the safety interlock is not defeated, and that the lamp is not hot.
Page 180 Operating & Maintaining the Objet260 Connex 3D Printer 4. Select the UV lamp(s) to be replaced and click Next Figure 6-93: UV lamp selection screen 5. Disconnect the UV‐lamp power connector and the UV heat fuse connector. Figure 6-94: Disconnecting the UV lamp Note: Do not disconnect the power connection to the cooling fans. 6. Loosen the screw securing the UV lamp cover , and pull the cover ...
Page 181 Objet260 Connex User Guide 7. Pull the lamp reflector out of the print block. Figure 6-96: Removing the UV lamp reflector 8. Inspect the new lamp reflector, and make sure that a black strip is attached to the inside of it. If not, install one—on the side of the reflector opposite (not next to) the print block. Note: Extra black strips are included in the printer Start-up Kit. If necessary, you can remove the black strip from the old reflector and install it in the new reflector (as long as the black paint has not faded).
Page 182 Operating & Maintaining the Objet260 Connex 3D Printer 10. Insert the new UV lamp/reflector unit into the housing next to the print block. UV lamp UV lamp assembly assembly Black strip Black strip Figure 6-97: Print block and UV lamp assembly, showing correct placement of black strip 11. Replace the lamp cover by inserting it into the slot on the bottom of the housing, and tighten the securing screw on top. Figure 6-98: Replacing the lamp cover 12.
Page 183 Objet260 Connex User Guide 13. In the wizard screen, confirm that you have replaced the lamp(s) and that the black strip is attached, then click Next Figure 6-100: UV-installation confirmation screen The wizard operates the lamps and checks if their power is within the acceptable range for each printing mode. (The mode currently being checked appears in the lower‐left corner of the printer interface.) Figure 6-101: Status screen during UV lamp check 14. After replacing a UV lamp, it is recommended that you calibrate its power for the various printing modes. The next screen allows you to continue to the UV Calibration wizard (see “Testing and Calibrating the UV Lamps” on page 51). Figure 6-102: Final wizard screen 6–63 DOC-33040 Rev. A...
Page 184: Built-In Tests
• Troubleshooting tips. Running these tests can help identify problems in the printer hardware and software. A large number of hardware defects (or near‐defects) warns you of possible printing problems, either for current or future jobs. Stratasys recommends running the built-in tests in the following cases: as a routine test, once every two weeks as a system check, before major (long) jobs as needed, for troubleshooting Accessing To open the Built-in Tests screen, do one of the following: Built-in Tests •...
Page 185 Objet260 Connex User Guide Test Interface The Built In Tests screen lists pre‐configured tests, grouped by component categories. In this screen, you select and run tests, and the results are displayed. Figure 6-104: Built In Tests screen Test Name Test List This column lists all of the tests, together with selection check boxes. Click the check boxes to select the tests you want to run. To remove a selection, click the check box again. To quickly select all of the tests in a component category, use the Group drop‐down list at the bottom of the screen. Group This column shows the component categories for each test. This tells you which tests are run when selecting a category from the Group drop‐down list at the bottom of the screen. Status This column shows the results of each test after you run it: Test successfully completed. Test failed. Unknown results. (The test has not been run yet.) 6–65 DOC-33040 Rev. A...
Page 186 Operating & Maintaining the Objet260 Connex 3D Printer Test Selection Area In the Test Selection area, at the bottom of the screen, you can quickly select or de‐select tests by their characteristics: Click to select all of the tests in the list. None Click to de‐select all of the tests in the list. Click to select all test that have not been run yet (Status = ?). Unknown Group Use this menu to select tests by component category. Selection Use this menu to select a pre‐configured set of tests to run at specified times (computer startup, before printing, etc.). Running Tests To run the selected tests: Click After you run a test, the Save and View command buttons are added to the Built In Tests screen (see below).
Page 187 Objet260 Connex User Guide Command Buttons You click the command buttons, on the right side of the screen, to perform the following operations: Click to run the selected tests. Reset Click to clear previously run tests. This returns the status of each test to Unknown (?). Save Click to save a report that summarizes the tests run. The report is saved as an HTML file. You can save any number of reports for the tests you run; the name of the file saved is . By default, these files BITReport [date][time].htm are saved in the Objet260 Connex installation folder, but you can save it in any other folder. View Click to display the latest test report that you saved. (You can view other test reports by opening the relevant files in your Web browser. To do so, open Windows Explorer, and double click the BITReport file.) Close Click to close the Built‐in Tests screen. Summary On the right side of the screen, a symbol represents the combined results of all the tests run, using the symbols from the Status column. All tests successfully completed. At least one test failed. Not all tests performed. 6–67 DOC-33040 Rev. A...
Page 188 Operating & Maintaining the Objet260 Connex 3D Printer Test Descriptions The following table lists the name of each test in the Built‐in Tests suite, together with its description and a possible reason for its failure. If you need assistance, contact your Stratasys service provider. Troubleshooting Test Name Description Possible Reason for Failure • Sub‐System Tests communications between Eden Disconnected communications cable. • Communication components. Faulty cable. • • FIFO Non‐Interrupt/ Tests the data queue in the DATA PCI If both FIFO tests fail: card. Faulty DATA_PCI card. FIFO Interrupt • • Tests the Windows interrupt.
Page 189: Replacing The Waste Container
Figure 6-105: Printer interface, showing waste weight (red background indicates operator alert) The waste container consists of a sealed bag inside a cardboard box. You typically dispose of the entire waste container—including the box. Therefore, you must assemble a new box and insert a new waste bag before you can install it in the printer. Replacement boxes, waste bags, and sealing caps are supplied in the Objet260 Connex printer start-up kit and in the preventive-maintenance kit. 6–69 DOC-33040 Rev. A...
Page 190 Operating & Maintaining the Objet260 Connex 3D Printer To prepare a new waste container: 1. Assemble the cardboard box, making sure to punch out the perforated sections. 2. Fold a new waste bag—so it fits in the box—and insert the bag’s screw‐ connector into the hole in the top of the box. Note: Do not close the box until you connect the waste drain tube from the printer. To replace the waste container: 1.
Page 191: Cleaning The Exterior Panels
Objet260 Connex User Guide 5. Close the full container with the cap supplied with the new waste container. Note: The sealing cap contains an inner stopper that prevents leakage when the cap is tightened. Do not be concerned that air can still flow through the opening on the top of the cap, since the inner stopper seals the waste container.
Page 193: Handling Printed Models
Handling Printed Models Removing Models After Printing.............. 2 Removing the Support Material..............2 Post‐Printing Treatment for Models Printed with Objet VeroClear..4 Storing Models..................... 5 7–1 DOC-33040 Rev. A...
Page 194: Removing Models After Printing
Handling Printed Models Removing Models After Printing After printing models, you should allow them to cool as much as possible before handling them. If additional models do not have to be produced on the printer, it is best to let the printed models cool in the printer, with the cover closed, as long as possible. If the printer must be used to produce additional models as soon as possible: 1. Let the printed models cool on the build tray for at least 10 minutes. 2. Very carefully, remove the models from the tray with a scraper or spatula (supplied in the tool kit), taking care not to pry or bend the model. WARNING: Wear protective gloves when handling printed models before they are washed. 3.
Page 195 Objet260 Connex User Guide Figure 7-1: Objet WaterJet Cleaning Unit To clean a model using this device, you place it in the chamber, and you manipulate it and the jet using the built‐in, waterproof sleeves. A pump turns ordinary tap water into a high‐pressure jet, and a wiper keeps the window clear. Use caution when cleaning delicate models with high-pressure water systems. Soak models in a 1‐percent solution of caustic soda (sodium hydroxide) to Removing Support Material with remove support material from difficult‐to‐reach areas and to give the Caustic Soda model a smooth, clean finish. The amount of time you soak the model in the solution depends on how delicate it is and how much support material needs to be removed, but it is typically between half‐an‐hour and several hours. In any case, you should remove as much support material as possible before the caustic soda treatment, and rinse the model thoroughly (with a water jet) afterwards. WARNING: Caustic soda may cause chemical burns, scarring and blindness.
Page 196: Post-Printing Treatment For Models Printed With Objet Veroclear
• Arrange the models with enough space between them to allow light to reach all sides of each model. • Verify that the ambient temperature around the models is approximately 40 ºC (104 ºF). Higher temperatures may cause model distortion; lower temperatures may not produce satisfactory results. When using desk lamps, you can achieve the required temperature by positioning the lamps approximately 10 cm (4 in.) above the models. • Inspect the models after six hours of treatment. For parts with a matte finish, this should be enough. Polish and lacquer the parts. For parts with a glossy finish, continue the photobleaching treatment for up to 18 hours more. In Stratasys laboratories, there was a tint reduction of approximately 70% within six hours. After 24 hours, tint was reduced by approximately 90%. More information about this treatment is available in the application note VeroClear RGD810 Model Material. 7–4 DOC-33040 Rev. A...
Page 197: Storing Models
Objet260 Connex User Guide Storing Models Models are cured as they are printed, making them safe and stable for a long time. However, proper storage conditions are necessary to prevent deforming. • Keep printed models at room temperature and in a low‐humidity environment. • Do not expose models to direct sunlight and other heat sources. 7–5 DOC-33040 Rev. A...

Stratasys Objet260 Connex User Manual

1 About this Guide

2 Safety

3 Introducing the Objet260 Connex 3D Printing System

4 Installing Objet Software

5 Using Objet Studio

6 Operating & Maintaining the Objet260 Connex 3D Printer

7 Handling Printed Models

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