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Toro 04530 Operator's Manual

Traction unit
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Form No. 3370-442 Rev A
Greensmaster
®
3320 TriFlex™
Traction Unit
Model No. 04530—Serial No. 311000001 and Up
g014597
To register your product or download an Operator's Manual or Parts Catalog at no charge, go to www.Toro.com.
Original Instructions (EN)

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Summary of Contents for Toro 04530

  • Page 1 Form No. 3370-442 Rev A Greensmaster ® 3320 TriFlex™ Traction Unit Model No. 04530—Serial No. 311000001 and Up g014597 To register your product or download an Operator's Manual or Parts Catalog at no charge, go to www.Toro.com. Original Instructions (EN)

  • Page 2: Introduction

    Whenever you need service, genuine Toro parts, or additional information, contact an Authorized Service Dealer or Toro Customer Service and have the model and serial numbers of your product ready. Figure 1 identifies the location of the model and serial numbers on the product.

  • Page 3: Table Of Contents

    Safety ................4 Fuel Lines and Connections........ 38 Safe Operating Practices ........4 Electrical System Maintenance........ 38 Toro Mower Safety ..........5 Servicing the Battery........... 38 Sound Power Level..........7 Servicing the Fuses ..........39 Sound Pressure Level ........... 7 Drive System Maintenance ........

  • Page 4: Safety

    Safety • Inspect the area where the equipment is to be used and remove all objects such as rocks, toys and wire which can be thrown by the machine. This machine meets or exceeds CEN standard EN 836:1997, ISO standard 5395:1990, and ANSI •...

  • Page 5: Toro Mower Safety

    Stop reels if not The following list contains safety information specific to mowing. Toro products or other safety information that you must • Do not operate the mower under the influence of know that is not included in the ANSI standards.

  • Page 6: Maintenance And Storage

    (N), raise the cutting units settings. To ensure safety and accuracy, have an and wait for the reels to stop spinning. Set the Authorized Toro Distributor check the maximum parking brake. Stop the engine and remove the key engine speed with a tachometer..

  • Page 7: Sound Power Level

    Sound Power Level This unit has a guaranteed sound power level of 97 dBA, which includes an Uncertainty Value (K) of 1 dBA. Sound power level was determined according to the procedures outlined in ISO 11094. Sound Pressure Level This unit has a sound pressure level at the operator’s ear of 81 dBA, which includes an Uncertainty Value (K) of 1 dBA.

  • Page 8: Safety And Instructional Decals

    Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 115-8156 1. Reel height 3. 8 Blade cutting unit 5.
  • Page 9 117–9536 117–9537 Replaces 117–9536 for CE. 1. Warning—wear hearing protection. * This safety decal includes a slope warning required on the machine for compliance 2. Warning—read the Operator’s Manual, do not operate this to the European Lawn Mower Safety Standard EN836:1997. The conservative machine unless you are trained.
  • Page 10 119-1657 1. Throttle—fast 4. Lower the reels and engage. 7. Use for transport 2. Throttle—continuous variable setting 5. Raise the reels 8. Use for mowing 3. Throttle—slow 6. Functional control lever 9. Neutral—Use for backlapping reels 119-1687 1. Off 3. On 2.
  • Page 11 119-9345 Battery Symbols 119-9346 Some or all of these symbols are on your battery 1. Press pedal to unlock 2. Read the Operator’s 1. Explosion hazard 6. Keep bystanders a safe Manual for more distance from the battery. information. 7. Wear eye protection; 2.

  • Page 12: Setup

    Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. Roll bar Bolt (1/2 x 3-3/4 inches) Install the roll bar. Flange-nut (1/2 inch) Seat Install the seat to the base. Seat wire harness Steering wheel Locknut (1-1/2 inches) Install the steering wheel.

  • Page 13: Installing The Roll Bar

    Installing the Roll Bar Installing the Seat Parts needed for this procedure: Parts needed for this procedure: Roll bar Seat Bolt (1/2 x 3-3/4 inches) Seat wire harness Flange-nut (1/2 inch) Procedure Procedure Note: Mount the seat in the front set of mounting holes to gain an additional 3 inches (7.6 cm) in the 1.

  • Page 14: Installing The Steering Wheel

    4. Locate the open connector on the main wire harness to the right of the seat and connect it to the wire harness that came with the seat. 5. Route the seat wire harness around the seat slides, Activating and Charging the ensuring that it will not be pinched when the seat moves, and connect it to the port on the bottom of Battery...
  • Page 15 WARNING Battery terminals or metal tools could short against metal tractor components causing sparks. Sparks can cause the battery gasses to explode, resulting in personal injury. • When removing or installing the battery, do not allow the battery terminals to touch any metal parts of the tractor.

  • Page 16: Installing The Optional Oil Cooler

    WARNING Incorrect battery cable routing could damage the tractor and cables causing sparks. Sparks can cause the battery gasses to explode, resulting in personal injury. • Always disconnect the negative (black) battery cable before disconnecting the positive (red) cable. • Always connect the positive (red) battery cable before connecting the negative (black) cable.
  • Page 17 Obtain a roller (Model No. 04625, 04626 or 04627) Keep your fingers clear of the area where the from your local Toro Distributor. Install the roller foot rest seats while it is open. using the loose parts supplied with the cutting unit and installation instructions included with the roller.

  • Page 18: Adding Rear Weight

    9. With the latches on the suspension-arm bar pointing up (i.e., open) (Figure 13), push the suspension arm down so that the bar fits over the bar across the top of the cutting unit (Figure 14). g014609 Figure 13 1. Latch—closed position 3.

  • Page 19: Installing Eu Decals

    Product Overview Installing EU Decals Parts needed for this procedure: Warning decal 117-9537 Procedure If this machine will be used in the EU, affix the warning decal 117-9537 over warning decal 117-9536. g014674 Figure 16 1. Engine 5. Steering wheel 2.

  • Page 20: Throttle Control

    Note: The engine cannot be stopped by the use of the throttle control. g014603 Figure 17 1. Traction pedal—forward 3. Steering arm locking pedal 2. Taction pedal—reverse Figure 19 1. Ignition switch 5. Throttle control 2. Choke 6. Service indicator light 3.

  • Page 21: Ignition Switch

    Ignition Switch Parking Brake Lever Insert the key into the switch (Figure 19) and turn it Pull up on the brake lever (Figure 21) to set the parking clockwise as far as possible to the Start position to start brake. Disengage it by pushing it forward and down. Set the parking brake any time you leave the machine.
  • Page 22 Fuel Shut-Off Valve Close the fuel shut-off valve (Figure 25), behind the seat and under the fuel tank, when storing or transporting the machine on a truck or trailer. Figure 23 1. Reel speed control Seat Adjusting Lever The seat adjusting lever is located on the front, right corner of the seat (Figure 24), allowing you to adjust the g01462 6 seat fore and aft.

  • Page 23: Specifications

    The engine uses any high-quality detergent oil having Authorized Service Dealer or Distributor or go to the American Petroleum Institute (API) service www.Toro.com for a list of all approved attachments classification of SG, SH, or SJ or higher. The and accessories.

  • Page 24: Filling The Fuel Tank

    DANGER In certain conditions, gasoline is extremely flammable and highly explosive. A fire or explosion from gasoline can burn you and others and can damage property. • Fill the fuel tank outdoors, in an open area, when the engine is cold. Wipe up any gasoline that spills.

  • Page 25: Checking The Hydraulic Fluid Level

    Use food coloring. Important: Regardless of the hydraulic fluid Toro Premium All Season Hydraulic Fluid (Available in 5 gallon pails or 55 gallon drums. See parts catalog or Toro type used, any traction unit used for off green distributor for part numbers.) applications, verticutting or used during ambient temperatures above 85°...

  • Page 26: Checking The Reel-To-Bedknife Contact

    Before checking the reels, disconnect the cutting unit power disconnect couplers; refer to Cutting Unit Power Disconnect Couplers (page 22). Connect them when finished. CAUTION If you do not disconnect the power to the cutting units, someone could accidentally start the cutting unit, causing serious injury to hands and feet.

  • Page 27: Starting The Engine

    Correct the problem if it is not operating leaks continue to appear, contact your local properly. Toro Distributor for assistance and, if necessary, 2. Sit on the seat, move the traction pedal to Neutral, replacement parts. move the functional control lever to Neutral, and Important: A trace of oil on the motor or engage the parking brake.

  • Page 28: Installing And Removing The Cutting Units

    that the interlock system is operating correctly. Correct the problem if it is not operating properly. 3. Sit on the seat, move the traction pedal to Neutral, move the functional control lever to Neutral, and engage the parking brake. Start the engine and move the functional control lever to mow or transport.
  • Page 29 Figure 33 1. Suspension-arm bar 2. Cutting-unit bar 5. Close the latches down and around the cutting-unit Figure 34 bar and lock them in place (Figure 32). 1. Reel motor 3. Cavity Note: A “click” can be heard and felt when the 2.

  • Page 30: Setting The Reel Speed

    6. Disconnect the latches from the cutting-unit bar. 7. Roll the cutting unit out from under the suspension arm. 8. Repeat steps 3 through 7 for the other cutting units as required. 9. Connect the cutting unit power disconnect couplers; refer to Cutting Unit Power Disconnect Couplers (page 22).

  • Page 31: Preparing The Machine For Mowing

    Figure 38 1. Reel speed control Figure 39 1. Alignment strip 3. Cut grass on right Note: You can increase or decrease the reel speed 2. Approximately 5 inches 4. Keep focal spot 6-10 ft (12.7 cm) (1.8-3 m) ahead of the to compensate for turf conditions.
  • Page 32 Important: Familiarize yourself with the fact that the No. 1 cutting unit reel is delayed and therefore, you should practice to try to gain the required timing necessary to minimize the cleanup mowing operation. 3. Overlap a minimal amount with the previous cut on return passes.

  • Page 33: Transport Operation

    In case of an emergency the machine can be towed for a short distance (less than 1/4 mile (0.4 km)). However, Toro does not recommend this as standard procedure. Important: Do not tow the machine faster than 2-3 MPH (3-5 km/h) because the drive system may be damaged.

  • Page 34: Maintenance

    Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Important: Refer to your engine Operator’s Manual for additional maintenance procedures. CAUTION If you leave the key in the ignition switch, someone could accidently start the engine and seriously injure you or other bystanders.

  • Page 35: Daily Maintenance Checklist

    Daily Maintenance Checklist Duplicate this page for routine use. Maintenance Check Item For the week of: Mon. Tues. Wed. Thurs. Fri. Sat. Sun. Check the safety interlock operation. Check the instrument operation Check the leak detector alarm (if equipped). Check the brake operation. Check the fuel level.

  • Page 36: Lubrication

    Lubrication Engine Maintenance Greasing the Machine Servicing the Air Cleaner Service Interval: Every 400 hours Service Interval: Every 50 hours—Service the air cleaner foam pre-cleaner (more Lubricate the grease fitting with No. 2 General Purpose frequently when operating conditions Lithium-Base Grease. are dusty or dirty).

  • Page 37: Changing The Engine Oil And Filter

    2. Remove the oil filter (Figure 45). Apply a light coat of clean oil to the new filter gasket. 3. Screw the filter on by hand until the gasket contacts the filter adapter, then tighten 1/2 to 3/4 turn further. Do not overtighten. 4.

  • Page 38: Fuel System Maintenance

    Fuel System Electrical System Maintenance Maintenance Replacing the Fuel Filter Servicing the Battery Service Interval: Every 800 hours (Replace sooner if Properly maintain the battery electrolyte and keep the the fuel flow is restricted.) top of the battery clean. Store the machine in a cool place to prevent the battery from running down.

  • Page 39: Servicing The Fuses

    Drive System WARNING Maintenance CALIFORNIA Proposition 65 Warning Adjusting the Transmission Battery posts, terminals, and related accessories contain lead and lead compounds, for Neutral chemicals known to the State of California to cause cancer and reproductive harm. If the machine creeps when the traction control pedal Wash hands after handling.

  • Page 40: Adjusting The Transport Speed

    Adjusting the Transport Speed Adjusting the Mowing Speed The machine is adjusted at the factory, but speed may Obtaining Maximum Transport Speed be varied if desired. The traction pedal is adjusted for maximum transport 1. Loosen the jam nut on the trunnion bolt (Figure 51). speed at the factory, but an adjustment may be required 2.

  • Page 41: Brake Maintenance

    Service Interval: After the first 50 hours Every 800 hours If the oil becomes contaminated, contact your local Toro distributor because the system must be flushed. Contaminated oil looks milky or black when compared to clean oil. 1. Clean the area around the filter mounting area (Figure 52).

  • Page 42: Checking The Hydraulic Lines And Hoses

    Cutting Unit Maintenance 5. Stop the machine, recheck the fluid level and replenish as required. 6. Dispose of the oil and filter properly. Backlapping the Reels Checking the Hydraulic Lines WARNING and Hoses Contact with the reels or other moving parts can result in personal injury.

  • Page 43: Diagnostics System

    Diagnostics System Diagnosing the Service Indicator Light The service indicator light illuminates in the event of a fault in the machine. When this light is on, you can access the computer codes to diagnose the problem by entering diagnostic mode. In diagnostic mode, the service indicator light will flash a number of times giving you the error code that you or your distributor can use to identify the problem.

  • Page 44: Storage

    Storage – If the code is 123, the blink pattern will be ############_### If you wish to store the machine for a long period of • If there are more than one fault, the tens place of time, the following steps should be performed prior to the next fault will begin after a pause after the ones storage: place of the first fault.

  • Page 45: Schematics

    Schematics Electrical Schematic (Note: the optional Leak Detector Kit is included in this schematic) (Rev. A)
  • Page 46 Electrical Schematic—Cutting Units (Rev. A)
  • Page 47 g015568 Hydraulic Schematic (Rev. A)

  • Page 48: The Toro Total Coverage Guarantee

    Countries Other than the United States or Canada Customers should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor’s service or have difficulty obtaining guarantee information, contact the Toro importer. If all other remedies fail, you may contact us at Toro Warranty Company.

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Greensmaster 3320 triflex

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